Claims
- 1. A positive displacement pump within a wellbore for pumping fluids from a downhole formation to the earth's surface, the pump being reciprocated by a linear actuator, the pump comprising a plunger moving in response to reciprocal movement of the linear actuator to form an upstroke and a downstroke within the pump, and the pump being configured so as to pump a first volume of fluid upward within the wellbore during the pump's upstroke, and a second volume of fluid upward within the wellbore during the pump's downstroke.
- 2. The positive displacement pump of claim 1, wherein the first and second volumes of fluid are substantially equal.
- 3. The positive displacement pump of claim 1, wherein the plunger comprises a tubular body having a top end and a bottom end, and defining an elongated bore therein.
- 4. The positive displacement pump of claim 3, further comprising:
a first pump inlet disposed at a lower end of the plunger, the pump inlet having at least one lower check valve, the lower check valve being in its open position during the plunger's upstroke and in its closed position during the plunger's downstroke; and a first pump outlet disposed at an upper end of the plunger, the pump outlet having at least one upper check valve, the upper check valve being in its closed position during the plunger's upstroke and in its open position during the plunger's downstroke.
- 5. The positive displacement pump of claim 4, wherein the plunger further comprises a piston connected to the plunger intermediate the pump inlet and the pump outlet.
- 6. The positive displacement pump of claim 5, further comprising:
a tubular housing around the plunger forming a housing annulus between the housing and the plunger, the housing annulus receiving the piston; an upper housing head connected to the housing, sealing the housing annulus; a lower housing head connected to the housing, also sealing the housing annulus; and wherein the piston is connected to the plunger intermediate the upper housing head and the lower housing head.
- 7. The positive displacement pump of claim 6, further comprising one or more plunger perforations disposed within the plunger between the piston and the lower housing head in order to form a path of fluid communication between the bore of the plunger and the housing annulus.
- 8. The positive displacement pump of claim 7, wherein the first and second volumes of fluid are substantially equal.
- 9. A positive displacement pump within a wellbore for pumping fluids from a downhole formation to the earth's surface, the pump comprising:
a housing having a top end and a bottom end, and defining an elongated bore therein; a plunger nested within the housing through which fluids travel, the plunger having a top end and a bottom end and an elongated bore defined therein, the plunger moving in response to reciprocal movement of the linear actuator to form an upstroke and a downstroke within the pump so as to displace a first volume of fluid upward within the wellbore during the pump's upstroke, and a second volume of fluid upward within the wellbore during the pump's downstroke; a housing annulus defined between the plunger and the housing; a pump inlet proximal to the bottom end of the plunger, the pump inlet having a lower check valve, the lower check valve being in its open position during the plunger's upstroke, and being in its closed position during the plunger's downstroke; a pump outlet proximal to the top end of the plunger, the pump outlet having an upper check valve, the upper check valve being in its closed position during the plunger's upstroke, and being in its open position during the plunger's downstroke; an upper housing head connected to the housing and sealing the annulus; a lower housing head connected to the housing and sealing the annulus; a piston connected to the plunger and residing within the annulus intermediate the upper housing head and the lower housing head, the piston reciprocating with the plunger; and at least one plunger through-opening within the plunger intermediate the piston and the lower housing head for establishing fluid communication between the bore of the piston and the annulus, such that fluids are received through the at least one plunger through-opening and into the annulus during the plunger's upstroke, and fluids are expelled from the annulus through the at least one plunger through-opening into the bore of the plunger during the plunger's downstroke.
- 10. The positive displacement pump of claim 9, wherein the first and second volumes of fluid are substantially equal.
- 11. The positive displacement pump of claim 4, further comprising:
a housing having a top end and a bottom end, and defining an elongated bore therein; a sleeve having a top end and a bottom end, and defining an elongated bore therein, the sleeve being nested between the housing and the plunger so as to define a sleeve annulus between the plunger and the sleeve, and a housing annulus between the housing and the sleeve; an upper sleeve head connected to the sleeve and sealing the sleeve annulus; a lower sleeve head connected to the sleeve and sealing the sleeve annulus; a piston connected to the plunger intermediate the upper sleeve head and the lower sleeve head, the piston residing within the sleeve annulus and reciprocating with the plunger.
- 12. The positive displacement pump of claim 11, further comprising:
a second pump inlet for receiving production fluids into the housing annulus; a second pump outlet through which production fluids exit the housing annulus; one or more plunger perforations disposed within the plunger in order to form a path of fluid communication between the bore of the plunger and the sleeve annulus; and at least one sleeve through-opening within the sleeve through which production fluids are exchanged between the sleeve annulus and the housing annulus.
- 13. The positive displacement pump of claim 12, wherein:
the second pump inlet is disposed proximal to the bottom end of the plunger, the second pump inlet having a lower check valve, the lower check valve being in its open position to receive fluids during the plunger's downstroke, and being in its closed position during the plunger's upstroke; the second pump outlet is disposed proximal to the top end of the elongated plunger, the second pump outlet having an upper check valve, the upper check valve being in its open position to receive fluids during the plunger's upstroke, and being in its closed position during the plunger's downstroke; the one or more plunger perforations are disposed between the piston and the lower sleeve head; and the at least one sleeve through-opening is disposed intermediate the piston and the upper sleeve head for establishing fluid communication between the bore of the sleeve and the housing annulus, such that fluids are received through the at least one sleeve through-opening and into the sleeve annulus during the plunger's downstroke, and fluids are expelled from the sleeve annulus through the at least one sleeve through-opening into the annulus of the housing during the plunger's upstroke.
- 14. The positive displacement pump of claim 13, wherein:
the first pump inlet is open during the plunger's upstroke; the first pump outlet is open during the plunger's downstroke; the second pump inlet is in fluid communication with the housing annulus, the second pump inlet being open during the plunger's downstroke; and the second pump outlet is in fluid communication with the housing annulus, the second pump outlet being open during the plunger's upstroke.
- 15. The positive displacement pump of claim 13, wherein the first and second volumes of fluid are substantially equal.
- 16. The positive displacement pump of claim 12, wherein:
the second pump inlet is disposed proximal to the bottom end of the plunger, the second pump inlet having a lower check valve, the lower check valve being in its closed position to receive fluids during the plunger's downstroke, and being in its open position during the plunger's upstroke; the second pump outlet is disposed proximal to the top end of the elongated plunger, the second pump outlet having an upper check valve, the upper check valve being in its closed position to receive fluids during the plunger's upstroke, and being in its open position during the plunger's downstroke; the one or more plunger perforations are disposed between the piston and the upper sleeve head; and the at least one sleeve through-opening is disposed intermediate the piston and the lower sleeve head for establishing fluid communication between the bore of the sleeve and the housing annulus, such that fluids are received through the at least one sleeve through-opening and into the sleeve annulus during the plunger's downstroke, and fluids are expelled from the sleeve annulus through the at least one sleeve through-opening into the annulus of the housing during the plunger's upstroke.
- 17. The positive displacement pump of claim 16, wherein:
the first pump inlet is open during the plunger's downstroke; the first pump outlet is open during the plunger's upstroke; the second pump inlet is in fluid communication with the housing annulus, and is open during the plunger's upstroke; and the second pump outlet is in fluid communication with the housing annulus, and is open during the plunger's downstroke.
- 18. The positive displacement pump of claim 16, wherein the first and second volumes of fluid are substantially equal.
- 19. A positive displacement pump within a wellbore for pumping fluids from a downhole formation to the earth's surface, the pump being reciprocated by a linear actuator to impart an upstroke and a downstroke, the pump comprising:
a housing having a top end and a bottom end, and defining an elongated bore therein; a plunger nested within the housing through which fluids travel, the plunger having a top end and a bottom end and an elongated bore defined therein, the plunger moving in response to reciprocal movement of the linear actuator to form an upstroke and a downstroke within the pump so as to pump a first volume of fluid upward within the wellbore during the pump's upstroke, and a second volume of fluid upward within the wellbore during the pump's downstroke; a sleeve having a top end and a bottom end, and defining an elongated bore therein, the sleeve being nested between the housing and the plunger so as to define a sleeve annulus between the plunger and the sleeve, and a housing annulus between the housing and the sleeve; a first pump outlet proximal to the top end of the plunger, the first pump outlet having an upper check valve, the upper check valve being in its closed position during the plunger's upstroke, and being in its open position during the plunger's downstroke; a first pump inlet proximal to the bottom end of the plunger, the first pump outlet having a lower check valve, the lower check valve being in its open position during the plunger's downstroke, and being in its closed position during the plunger's upstroke; an upper sleeve head connected to the sleeve and sealing the sleeve annulus; a lower sleeve head connected to the sleeve and sealing the sleeve annulus; a piston connected to the plunger and residing within the sleeve annulus intermediate the upper sleeve head and the lower sleeve head, the piston reciprocating with the plunger; at least one plunger through-opening within the plunger intermediate the piston and the lower sleeve head for establishing fluid communication between the bore of the plunger and the sleeve annulus, such that fluids are received through the at least one plunger through-opening and into the sleeve annulus during the plunger's upstroke, and fluids are expelled from the sleeve annulus through the at least one plunger through-opening into the bore of the plunger during the plunger's downstroke; a second pump inlet proximal to the bottom end of the plunger, the second pump inlet having a lower check valve, the lower check valve being in its open position to receive fluids into the housing annulus during the plunger's downstroke, and being in its closed position during the plunger's upstroke; a second pump outlet proximal to the top end of the elongated plunger, the second pump outlet having an upper check valve, the upper check valve being in its open position to expel fluids from the housing annulus during the plunger's upstroke, and being in its closed position during the plunger's downstroke; and at least one sleeve through-opening within the sleeve intermediate the piston and the upper sleeve head for establishing fluid communication between the bore of the sleeve and the housing annulus, such that fluids are received through the at least one sleeve through-opening and into the sleeve annulus during the plunger's downstroke, and fluids are expelled from the sleeve annulus through the at least one sleeve through-opening into the annulus of the housing during the plunger's upstroke.
- 20. The positive displacement pump of claim 19, wherein the first and second volumes of fluid are substantially equal.
- 21. The positive displacement pump of claim 3, further comprising a pressure balancing apparatus to counter-balance downward pressure upon the positive displacement pump created by the hydrostatic head during pumping.
- 22. The positive displacement pump of claim 19, further comprising:
an elongated connector having a first end and a second end, the first end of the connector being connected to the linear actuator, and the second end being connected to the top end of the plunger to impart reciprocating motion; and a pressure balancing apparatus disposed around the connector to counter-balance any downward pressure upon the positive displacement pump created during pumping.
- 23. The positive displacement pump of claim 22, wherein the pressure balancing apparatus comprises:
a seal housing; a seal body residing within the seal housing, the seal body being axially movable along the longitudinal axis of the seal housing, but being biased in a downward position; a plunger pump circumferentially engaging the connector intermediate the seal housing and the plunger; a pressure-balancing chamber defined by the seal housing, the seal body, and plunger pump, the pressure-balancing chamber experiencing an increase in pressure during pumping operations that acts against the seal body in order to overcome the bias in the seal body at a selected pressure, the seal body releasing pressure upon a designated upward movement within the seal housing.
- 24. The positive displacement pump of claim 23, wherein the pressure balancing apparatus further comprises:
a plate proximal to the seal housing opposite the plunger; a spring held in compression between the plate and the seal body so as to bias the seal body downward; and a shoulder below the seal body to serve as a stop-member for downward movement of the seal body.
- 25. The positive displacement pump of claim 24, wherein the plunger pump of the pressure balancing apparatus defines a tubular body, and wherein the plunger pump further comprises:
a plunger; a plunger spring for biasing the plunger upward; a through-opening for placing the first pump outlet and the pressure-balancing chamber in fluid communication; a through-opening check valve in the through-opening permitting fluid to flow into the pressure balancing chamber; a channel for placing the through-opening and the plunger spring in fluid communication; and a channel check valve permitting fluid to flow from the pressure balancing chamber up the wellbore.
- 26. A pressure counter-balancing apparatus for a positive displacement reciprocating pump, the positive displacement pump having at least one pump outlet, the counter-balancing apparatus comprising:
a balancing piston in fluid communication with the at least one pump outlet; and a pressure balancing chamber adjacent the balancing piston opposite the at least one pump outlet to counter-balance downward pressure upon the positive displacement pump created by the hydrostatic head during pumping
- 27. The pressure counter-balancing apparatus of claim 26, wherein the pressure balancing chamber is defined by:
the balancing piston; a tubular seal sleeve; and a seal body.
- 28. The pressure counter-balancing apparatus of claim 27,
wherein the counter-balancing apparatus further comprises a seal housing for receiving the seal body; and wherein the seal body is axially movable within the seal housing and along the longitudinal axis of the seal housing and acts as a check valve for permitting fluid to flow out of the seal housing, but prohibiting the flow of fluids into the seal housing.
- 29. The pressure counter-balancing apparatus of claim 28, further comprising a plunger pump apparatus within the balancing piston, the plunger pump apparatus acting in response to reciprocating motion of the pump to remove fluids within the pressure balancing chamber.
- 30. The pressure counter-balancing apparatus of claim 29, wherein the plunger pump apparatus comprises a spring-biased plunger.
- 31. The pressure counter-balancing apparatus of claim 29, wherein the check valve is spring biased in the closed position.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to a pending provisional patent application entitled “Double-Acting Reciprocating Downhole Pump.” That provisional application was filed on Jun. 13, 2001, and was assigned Ser. No. Prov. 60/298,161.
Provisional Applications (1)
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Number |
Date |
Country |
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60298161 |
Jun 2001 |
US |