Double-acting reciprocating downhole pump

Information

  • Patent Grant
  • 6817409
  • Patent Number
    6,817,409
  • Date Filed
    Wednesday, June 12, 2002
    22 years ago
  • Date Issued
    Tuesday, November 16, 2004
    20 years ago
Abstract
A positive displacement pump for pumping fluids from a downhole formation to the earth's surface is provided. The pump first comprises a plunger. The plunger is reciprocated axially within the wellbore by a linear actuator, such as a submersible electrical pump, in order to form an upstroke and a downstroke. A pump inlet is disposed near the bottom end of the plunger, while a pump outlet is disposed near the top end of the plunger. The pump is configured such that it is able to pump a first volume of fluid upward within the wellbore during the pump's upstroke, and a second volume of fluid upward within the wellbore during the pump's downstroke. Thus, the pump is “double-acting.”
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to pumping apparatus for transporting fluids from a well formation to the earth's surface. More particularly, the invention pertains to a double-acting, reciprocating downhole pump.




2. Description of the Related Art




Many hydrocarbon wells are unable to produce at commercially viable levels without assistance in lifting formation fluids to the earth's surface. In some instances, high fluid viscosity inhibits fluid flow to the surface. More commonly, formation pressure is inadequate to drive fluids upward in the wellbore. In the case of deeper wells, extraordinary hydrostatic head acts downwardly against the formation, thereby inhibiting the unassisted flow of fluid to the surface.




A common approach for urging production fluids to the surface includes the use of a mechanically actuated, positive displacement pump. Mechanically actuated pumps are sometimes referred to as “sucker rod” pumps. The reason is that reciprocal movement of the pump necessary for positive displacement is induced through reciprocal movement of a string of sucker rods above the pump from the surface.




A sucker rod pumping installation consists of a positive displacement pump disposed within the lower portion of the production tubing. The installation includes a piston which is moved in linear translation within the tubing by means of steel or fiberglass rods. Linear movement of the sucker rods is imparted from the surface by a rocker-type structure. The rocker-type structure serves to alternately raise and lower the sucker rods, thereby imparting reciprocating movement to the piston within the pump downhole.




Certain difficulties are experienced in connection with the use of sucker rods. The primary problem is rooted in the fact that most wells are not truly straight, but tend to deviate in various directions en route to the zone of production. This is particularly true with respect to wells which are directionally drilled. In this instance, deviation is intentional. Deviations in the direction of a downhole well cause friction to occur between the sucker rod and the production tubing. This, in turn, causes wear on the sucker rod and the tubing, necessitating the costly replacement of one or both. Further, the friction between the sucker rod and the tubing wastes energy and requires the use of higher capacity motors at the surface.




In an attempt to overcome this problem, submersible electrical pumps have been developed. These pumps are installed into the well itself, typically at the lower end of the production tubing. State of the art submersible electrical pumps comprise a cylindrical assembly which resides at the base of the production string. The pump includes a rotary electric motor which turns turbines at a high horsepower. These turbines are placed below the producing zone of a well and act as fans for forcing production fluids upward through the production tubing.




Efforts have been made to develop a linear electric motor for use downhole. One example is U.S. Pat. No. 5,252,043, issued to Bolding, et al., entitled “Linear Motor-Pump Assembly and Method of Using Same.” Other examples include U.S. Pat. No. 4,687,054, issued in 1987 to Russell et al. entitled “Linear Electric Motor For Downhole Use,” and U.S. Pat. No. 5,620,048, issued in 1997, and entitled “Oil-Well Installation Fitted With A Bottom-Well Electric Pump.” In these examples, the pump includes a linear electric motor having a series of windings which act upon an armature. The pump is powered by a cable extending from the surface to the bottom of the well, and residing in the annular space between the tubing and the casing. The power supply generates a magnetic field within the coils which, in turn, imparts an oscillating force upon the armature. In the case of a linear electric motor, the armature would be translated in an up-and-down fashion within the well. The armature, in turn, imparts translational movement to a piston, or connector shaft, residing below the motor. The linear electric motor thus enables the piston of a positive displacement pump to reciprocate vertically, thereby enabling fluids to be lifted with each stroke of the piston.




Submersible pump assemblies which utilize a linear electric motor have not been introduced to the oil field in commercially significant quantities. Such pumps would suffer from several challenges, if employed. One such relates to the volume of fluids which can be lifted with each stroke. In this respect, the typical positive displacement pump will only capture fluids on either the upstroke or the downstroke, depending on its design. Most commonly, fluids are captured, or “gulped,” on the downstroke, with the captured volume of fluid flowing through a pump outlet at the top of the pump and then being lifted on the upstroke. Therefore, current positive displacement pumps are considered single acting, and not double-acting. Stated another way, fluid is only captured during a single phase of the stroke, and not during both phases of the stroke.




One obstacle encountered with the design of pumps pertains to hydrostatic balancing. In order to maximize efficiency of a motor apparatus for reciprocating a downhole pump, it is desirable that the pump be hydrostatically balanced. This means that the force required to move the pumping chamber on the upstroke is essentially the same as that required to move the pumping chamber back down on the down stroke. In the typical rocker-beam type lifting arrangement, the downhole pump is biased downward due to the action of hydrostatic head against the pump. Thus, the motor employed for lifting fluids via reciprocation of sucker rods requires that the motor have the capacity to lift a full column of fluid on the upstroke. The pump then simply falls back down on the downstroke in response to the weight of the sucker rods. Therefore, a linear electrical pump design which provides for hydrostatic balancing is desirable so that the force of the pump acting upward is used to displace fluids rather than to purely overcome the hydrostatic pressure differential.




In view of the above discussion, it is apparent that a more effective positive displacement pump is needed in order to transport formation fluids through the production tubing and to the earth's surface. In addition, a reciprocating pump is needed which is double-acting, that is, it is able to displace fluids both on the down stroke and on the upstroke. Further, a downhole pump is needed which permits the capture of a greater volume of fluids without a corresponding increase in velocity of the fluids through the pump. Further still, a linear pump is needed that is substantially hydrostatically balanced.




SUMMARY OF THE INVENTION




A positive displacement pump for pumping fluids from a downhole formation to the earth's surface is provided. The pump first comprises a hollow plunger. The plunger is reciprocated axially within the wellbore by a linear actuator, such as a submersible linear electric motor, in order to form an upstroke and a downstroke. A pump inlet is disposed at the bottom end of the plunger, while a pump outlet is disposed at the top end of the plunger. The pump is configured such that it is able to pump a first volume of fluid upward within the production tubing during the pump's upstroke, and a second volume of fluid upward within the tubing during the pump's downstroke. Thus, the pump is “double-acting.”




In one embodiment, the piston resides within a tubular housing. A piston is positioned in the annular region between the hollow plunger and the housing. The piston is connected to the plunger, and moves up and down with the plunger. Upper and lower housing heads are also placed in the housing annulus, with the upper housing head fixedly residing above the piston, and the lower housing head fixedly residing below the piston. One or more ports are provided in the piston between the plunger and the lower housing head.




On the upstroke of the plunger, formation fluids are drawn (1) through the inlet port, (2) into the bore of the plunger, and (3) into the housing annulus below the piston. On the downstroke, formation fluids are (1) expelled from the housing annulus, (2) up through the outlet port, and (3) up the production tubing towards the surface. Thus, the pump is able to positively displace formation fluids on both the up stroke and the down stroke of the pump.




A second, alternative embodiment for a double-acting pump is also provided. In the second embodiment, the same inlet and outlet configurations are utilized, and the same seal configurations are used. However, in the second embodiment, a sleeve is nested between the plunger and the housing. Thus, a separate sleeve annulus and housing annulus are created.




In the second embodiment, a through-opening is also provided through the sleeve between the upper sleeve head and the piston. In this manner, fluid communication is attained between the housing annulus and the sleeve annulus. A second pump inlet and pump outlet are also provided in the housing annulus to define a second path of fluid flow. Thus, two possible flow paths for production fluids are provided—one through the plunger, and one through the housing annulus.




In the second embodiment, the upper sleeve annulus is pressurized during the upstroke, and fluid is pumped through both the sleeve through-opening and through the check valve at the second pump outlet. While the upper sleeve annulus is pumping, the lower sleeve annulus is depressurized to inlet pressure. As its volume increases, it pulls a relative vacuum and fills with fluid. Fluid enters through the inlet check valve at the lower end of the plunger. During the downstroke, the lower sleeve annulus pressurizes and fluid flows out of the lower sleeve annulus and up through the check valve at the first outlet, located at the upper end of the plunger. The check valve at the lower end of the plunger is forced to its closed position during this portion of the pumping cycle. At the same time, the second check valve at the upper portion of the housing annulus also closes, and the upper sleeve annulus increases in volume and draws fluid in through the second inlet at the lower end of the housing annulus. In this manner, the lower sleeve annulus is pumping and the upper sleeve annulus is filling during a first phase pump cycle, and they reverse roles during the second phase of the pump cycle.











BRIEF DESCRIPTION OF THE DRAWINGS




So that the manner in which the features of the present invention are attained and can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.





FIG. 1

presents a cross-sectional view of a wellbore. Disposed at the lower end of the wellbore is a double-acting, reciprocating downhole pump. In this arrangement, the pump is being reciprocated via an electric motor.





FIG. 2

presents a cross-sectional view of a first embodiment of a doubleacting, reciprocating downhole pump.





FIG. 3

illustrates a cross-sectional view of a second embodiment for a double-acting, reciprocating downhole pump. The pump has been bifurcated into two sections for a more detailed view.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT





FIG. 1

presents a cross-sectional view of a wellbore


10


. As completed in

FIG. 1

, the wellbore


10


has a first string of surface casing


20


hung from the surface. The first string


20


is fixed in the formation


25


by cured cement


15


. A second string of casing


35


is also visible in FIG.


1


. The second casing string


35


, sometimes referred to as a “liner,” is hung from the surface casing


20


by a conventional liner hanger


30


. The liner hanger


30


employs slips which engage the inner surface of the surface casing


20


to form a frictional connection. The liner


35


is also cemented into the wellbore


10


after being hung from the surface casing


20


.




The wellbore


10


is shown in a state of production. First, the liner


35


has been perforated in order to provide fluid communication between the wellbore


10


and a producing zone in the formation


25


. Perforations may be seen at


55


. Arrows


60


depict the flow of hydrocarbons into the wellbore


10


. Second, a string of production tubing


50


is shown. The production tubing


50


provides a path for hydrocarbons to travel to the surface of the wellbore


10


. A packer


45


is optionally positioned within the tubing


50


in order to seal the annular region between the tubing


50


and the liner


35


.




A wellhead


80


is shown at the surface. The wellhead


80


is presented somewhat schematically. The wellhead


80


receives production fluids, and forwards them downstream through a flow line


85


. Formation fluids are then separated, treated and refined for commercial use. It is understood that various components of a conventional wellhead and separator facilities are not shown in FIG.


1


.




The wellbore


10


in

FIG. 1

also includes a double-acting, reciprocating downhole pump


100


of the present invention, in a first embodiment. In this view, the pump


100


is being reciprocated via a submersible, electrical motor


300


. At the moment shown in

FIG. 1

, the pump


100


is in its upstroke. Arrows again depict the flow of production fluids into the pump


100


and up the tubing string


50


.




The pump


100


of

FIG. 1

is shown in greater detail in FIG.


2


.

FIG. 2

presents the pump


100


in the first embodiment in a cross-sectional view. As shown in

FIG. 2

, the pump


100


first comprises a pump housing


110


. The housing


110


may be the bottom portion of the production tubing


50


, i.e. the tailpipe, or may define a separate tubular housing connected to the tail pipe (or other lower joint) of the production string. In the arrangement of

FIGS. 1 and 2

, the housing


110


defines a separate tubular body in series with the production tubing


50


.




Within the pump housing


110


is a plunger


130


. The plunger


130


reciprocates along the longitudinal axis of the housing


110


in response to movement imparted by a linear actuator


300


(not shown in FIG.


2


). In this way, an upstroke and a downstroke of the pump


100


is produced.




The linear actuator


300


may be mechanically driven, such as a sucker rod (not shown) moving in response to a rocker-type structure at the surface. Alternatively, the linear actuator may be a rotary pump designed to convert rotary motion into linear motion, or even a motor at the surface having a piston extending into the borehole. In the arrangement of

FIG. 1

, the linear actuator


300


is electrically driven, and defines a linear submersible electrical pump residing downhole.




Various arrangements for a submersible electrical motor are known for driving a submersible pump. Typically, a linear motor comprises a stator portion and an armature. In

FIG. 1

, the stator is shown at


310


as a series of windings. The stator


310


is placed in series immediately below the tubing


50


. The armature is shown somewhat schematically at


320


, and represents a cylinder reciprocated by series of magnets


315


. The magnets


315


react to an alternating current placed within the stator


310


, which creates alternating positive and negative magnetic fields. The result is that the armature


320


is caused to reciprocate up and down within the tubing


50


.




In the arrangement for the linear actuator


300


shown in

FIG. 1

, a flow channel


330


is provided within the bore of the armature


320


. The channel


330


allows production fluids to move upward from the pump


100


to the production line


85


at the surface.




Those of ordinary skill in the art will appreciate that there are multiple arrangements for an electrical motor as placed within a hydrocarbon or other wellbore. The utility of the pumps of the present invention is not limited by the configuration or type of motor employed. Further, and as noted above, the pumps of the present invention may be reciprocated by a traditional mechanical rocker-and-sucker-rod arrangement. Thus, the term “linear actuator” includes any arrangement whereby reciprocating linear motion is imparted to the hollow plunger


130


.




Another such example includes the use of coiled tubing (not shown) to impart reciprocal movement. In such an arrangement, a downhole motor is not employed; instead, a string of coiled tubing is run into the string of production tubing from the surface. The top end of the coiled tubing is connected to a mechanical rocker or other reciprocating device at the surface. The lower end of the coiled tubing, in turn, is connected to the hollow plunger


130


for transmitting the reciprocal motion. The outer housing


110


of the pump


100


would be connected to the production tubing. Alternatively, coiled tubing may replace the separate string of production tubing. In this arrangement, the outer housing


110


of the pump


100


would be connected to the wellbore casing


35


or a packer


45


. In either arrangement, production fluids would be urged by the pump


100


up the coiled tubing string and/or the production tubing.




Referring again to

FIG. 2

, the plunger


130


has an upper end and a lower end. An elongated bore


135


is formed within the plunger


130


. At the upper end of the plunger


130


is a connector member


325


. The connector member


320


connects the plunger


130


to the linear actuator


300


. Bypass ports


335


permit fluid to flow through the connector member


325


. In the arrangement shown in

FIG. 1

, the connector member


325


is connected to the armature


320


. In this way, the armature


320


is able to directly impart the reciprocal movement needed by the plunger


130


in order to displace production fluids. Any means of connecting the pump


100


to the motor


300


may be employed, so long as reciprocal movement is imparted to the plunger


130


.




The pump


100


also includes an inlet


140


and an outlet


150


. The pump inlet


140


is disposed proximate to the bottom end of the plunger


130


, while the pump outlet


150


is placed proximate to the top end of the plunger


130


below the connector member


325


. Formation fluids flow into the bore


135


of the plunger


130


through the inlet port


140


. Fluids then flow into the annulus


112


on the upstroke, and back out of the annulus


112


on the downstroke. From there, fluids exit the bore


135


of the plunger


130


through the outlet port


150


. After leaving the bore


135


of the plunger


130


, formation fluids are lifted upwardly through the production tubing


50


by positive displacement generated by the pump


100


.




The inlet port


140


and the outlet port


150


each include a check valve


142


,


152


. In the preferred embodiments, a ball and seat valve are used for the respective check valves


142


,


152


. The check valve


152


at the pump outlet


150


is in its open position during the downstroke so as to allow fluids to flow therethrough; the check valve


152


is then closed during the upstroke for lifting those fluids. In contrast, the check valve


142


at the pump inlet


140


operates in the open position during the upstroke, and then is closed during the downstroke. In this way, production fluids are drawn up into the bore


135


of the plunger


130


through the opened inlet port


140


on the upstroke. Thus, the plunger


130


of the double-acting pump is charged during the upstroke rather than during the downstroke. Fluids are then expelled from the bore


135


of the plunger


130


and through the outlet port


150


on the downstroke, with the check valve


142


at the inlet port


140


closed.




Appropriate seals


154


,


144


are preferably included with the upper


152


and lower


142


check valves. Seal


154


is shown in

FIG. 2

providing a seal between the upper ball


152


and the plunger


130


. Seal


144


is shown providing a seal between the lower ball


142


and the pump inlet


140


. In this arrangement, the seals


154


,


144


serve as the seats for the valves


152


,


142


.




In the configuration of pump


100


in

FIGS. 1 and 2

, a novel annulus


112


is defined between the plunger


130


and the surrounding housing


110


. The annulus


112


is positioned between the upper and lower ends of the plunger


130


. Fluid is exchanged in and out of the annulus


112


during the pumping cycles. To accomplish the novel pumping operation, the pump


100


utilizes the annular space


112


between the housing


110


of the pump


100


and the plunger


130


. To this end, a piston


120


is connected to the outer surface of the plunger


130


. Because the piston


120


is connected to the plunger


130


, the piston


120


moves up and down with the upstroke and downstroke of the plunger


130


. The piston


120


resides around the plunger


130


within the annular region


112


. The interface between the piston


120


and the inner surface of the housing


110


is sealed by one or more piston seals


124


. Thus, the piston


120


provides a seal within the annulus


112


to create alternating positive and negative pressures within the annulus


112


as the plunger


130


is reciprocated axially, i.e., down and up, respectively.




The annulus


112


is also sealed off by housing heads


180


,


190


, above and below the plunger


130


, respectively. First, an upper housing head


18


within the annulus


112


proximate to the outlet


150


. Second, a lower housing head


190


is disposed within the annulus


112


proximate to the inlet


140


. The two housing heads




are radially disposed about the plunger


130


, but are connected to the inner surface of the housing


110


. This means that the plunger


130


is able to move axially between the two housing heads


180


,


190


. The upper


180


and lower


190


housing heads thus create a chamber in which the piston


120


reciprocates.




The interface between the upper housing head


180


and the plunger


130


is sealed by one or more upper housing head seals


184


. Likewise, the interface between the lower housing head


190


and the plunger


130


is sealed by one or more lower housing head seals


194


.




One or more piston through-openings


126


, such as a series of perforations, is placed in the plunger


130


between the piston


120


and the lower housing seal


144


. The piston through-openings


126


provide a path of fluid communication between the bore


135


of the plunger


130


and the annulus


112


. During the upstroke of the pump


100


, the plunger


130


and its piston


120


are lifted, thereby pulling relative vacuum within the annulus


112


above the lower housing seal


144


. Thus, during the upstroke, production fluids are drawn upward through the inlet


140


of the pump


100


, through the piston through-openings


126


, and into the annular region


112


between the plunger


130


and the housing


110


. This fluid movement within the annulus


112


is seen by the arrows in FIG.


1


. Then, during the downstroke, the piston


120


acts against the fluid in the annulus


112


, forcing it back into the bore


135


of the plunger


130


. This action causes the check valve


142


at the pump inlet


140


to close, and the check valve


152


at the pump outlet


150


to open. Formation fluids are then forced by positive displacement through the bore


135


of the plunger


130


and out of the pump


100


, to be lifted upon the next upstroke. The cycle is repeated, causing fluids to be displaced during both the upstroke and the downstroke of the pump


100


.




The portion of the annulus


114


above the piston


120


is in fluid communication with the wellbore


10


. In this regard, one or more housing through-openings


116


are provided. The housing through-openings


116


in one aspect do not contribute to the displacement of fluids up the tubing


50


; rather, the through-openings


116


are included in order to maintain ambient wellbore pressure above the piston


120


. Any fluids that migrate into the annulus


114


above the piston


120


are simply expelled out of the annulus


114


on the upstroke of the plunger


130


. Thus, the upper annular region


114


does no “work” in lifting fluids to the surface.




The upper housing through-openings


116


are placed near the upper housing head


180


and near the top of the upper annulus


114


. This permits fluid to be expelled from the upper annular region


114


along the entire upstroke of the piston


120


. Further, the piston through-openings


126


are placed near the piston


120


. This configuration minimizes the potential for gas lock.




In order to maximize efficiency of the motor


300


and accompanying pump


100


, it is preferred that the volume displaced by the piston


120


during the downstroke be equal to twice the volume of fluid that is displaced by the plunger


130


during the upstroke. In this manner, the displacement by the piston


120


will compensate for the negative displacement by the plunger piston


130


, and additionally produce an equal amount of fluid during the downstroke. Therefore, the net displacement of the pump


100


can be equal amounts of fluid in both the upstroke and the downstroke. Those familiar with the art will recognize that if the pump is hydrostatically balanced, equal production of fluid during the upstroke and the downstroke implies that the amount of hydraulic work done by the pump


100


during each half of the cycle is equal. Therefore, the force required from the motor


300


to drive the pump


100


is equal in both directions (neglecting friction). This provides the greatest efficiency for the linear actuator, e.g., motor


300


, because all of the force provided by the motor


300


to the hydrostatically balanced pump is used to produce hydraulic work rather than simply opposing a hydrostatic imbalance. Such a novel pump arrangement permits a greater volume of fluid to be pumped by the linear actuator or motor


300


, and increases the efficiency of well production. The same conclusion can be drawn by analyzing the forces produced by differential pressure on the cross-sectional areas of the plunger


130


and the piston


120


.




As can be seen, a positive displacement pump


100


has been provided that allows a first volume of fluid to be displaced upward within the production tubing


50


during the upstroke of the pump


100


. In addition, the pump


100


allows a second volume of fluid to be displaced upward within the tubing


50


during the downstroke. Such a novel pump arrangement permits a greater volume of fluid to be pumped.




In the preferred embodiment, the pump


100


is hydrostatically balanced at all times. This is provided when the area of the piston


120


less the cross-sectional area of the plunger


130


is equal to twice the cross-sectional area of the plunger


130


. The plunger


130


has a constant pressure differential pushing downward equal to the pump outlet pressure minus the pump inlet pressure. The piston


120


has exactly the same differential acting in the opposite direction on twice the area, only during the downstroke portion of the pump cycle. Mathematically, this implies that the net force on the plunger


130


will be equal to the cross-sectional area of the plunger


130


times the pressure differential regardless of whether the motion of the plunger


130


is up or down, but the direction of the force will be opposite the direction of the motion of the plunger


130


at all times. This is optimal in that all of the force provided by the pump


100


is used to produce hydraulic work rather than to oppose a hydrostatic bias. However, other embodiments of the reciprocating pump would permit a variance of the area ratio between the piston


120


and the plunger


130


, though additional stresses would be placed on the motor


300


to overcome any pressure imbalance.




It is possible to use the same principle using a solid piston and flow channels and valving that are separate, but the shown embodiment is preferred because of its simplicity and the fact that this embodiment allows the channel


335


to be at the top of the pump outlet


150


. Gas cannot be trapped in the top of the bore


135


and pump outlet


150


; therefore, gas lock is avoided.




Other arrangements for a double-acting, positive displacement pump are within the spirit and scope of the present invention. One such arrangement for a double-acting pump


200


is shown in FIG.


3


. This second embodiment


200


shares a number of features with the first embodiment


100


. First, a tubular piston


230


is again provided, with an elongated bore


235


being defined within the piston


230


. A piston


220


is connected to the piston


230


and reciprocates with the piston


230


. In addition, a pump inlet


240


and a pump outlet


250


are again provided at the lower and upper portions of the piston


230


, respectively. Still further, lower


244


and upper


254


heads are again disposed outside of the piston


230


, as in the first embodiment of FIG.


2


. In addition, a housing


210


is also disposed around the piston


230


in order to form a housing annulus


212


. As with housing


110


, housing


210


defines an elongated tubular body having a bore therethrough.




However, there are additional features in the second embodiment


200


not found in the first pump


100


. First, a sleeve


260


is provided outside of the pump piston


230


. The sleeve


260


defines a tubular body nested between the housing


210


and the piston


230


. This means that the housing annulus


212


is actually formed between the housing


210


and the sleeve


260


. A separate annular region


262


is formed between the sleeve


260


and the piston


230


to form a sleeve annulus


262


. Thus, a separate sleeve annulus


262


and housing annulus


212


are provided.




In the pump


100


of

FIG. 2

, upper


180


and lower


190


housing heads were provided in the housing annulus


112


. Similarly, upper


280


and lower


290


heads are positioned in the pump


200


of FIG.


3


. However, in pump


200


, the upper


280


and lower


290


heads are positioned in the sleeve annulus


262


rather than in the housing annulus


212


. Thus, the heads


280


,


290


are sleeve heads rather than housing heads. As illustrated in

FIG. 3

, the upper


280


and the lower


290


heads includes one or more seals


284


,


294


, respectfully. The interface between the piston


220


and the inner surface of the sleeve


260


is sealed by one or more piston seals


224


. Thus, the piston


220


provides a seal within the annulus


262


to create alternating positive and negative pressures within the sleeve annulus


262


as the piston


230


is reciprocated axially, i.e., down and up, respectively.




In the second pump embodiment


200


, through-openings are selectively placed within the plunger


230


and the sleeve


260


to accomplish the desired paths of fluid flow. First, one or more plunger through-openings


226


is provided through the piston


230


. The plunger through-openings


226


are disposed between the plunger


220


and the lower sleeve head


290


. This provides a path of fluid communication between the bore


235


of the plunger


230


and the sleeve annulus


262


. Second, one or more sleeve through-openings


266


is provided through the sleeve


260


. The sleeve throughopenings


266


are disposed between the piston


220


and the upper sleeve head


280


. In this manner, fluid communication is attained between the housing annulus


212


and the sleeve annulus


262


.




A second pump inlet


240


′ and pump outlet


250


′ are provided in the housing annulus


212


. The second pump inlet


240


′ is disposed in the housing


230


below the sleeve through-openings


266


, while the second pump outlet


250


′ is placed in the housing


230


above the sleeve through-openings


266


. Formation fluids flow into the housing annulus


212


outside of the sleeve


260


through the second inlet port


240


′. Fluids then exit the housing annulus


212


through the second outlet port


250


′. After leaving the housing annulus


212


, formation fluids are lifted upwardly through the tubing


50


by positive displacement generated by the pump


100


.




As with the first inlet


240


and outlet


250


ports, the second inlet


240


′ and outlet


250


′ ports each include a check valve


242


′,


252


′. In the preferred embodiments, a ball and seat valve are once again used for the respective second check valves


242


′,


252


′. However, both valves


242


′,


252


′ are stationary, or “standing,” valves that open and close purely in response to pressure created from the action of the piston


220


within the sleeve annulus


262


.




When the piston


220


is on the downstroke, negative pressure is created in the sleeve annulus


262


above the piston


220


and in the housing annulus


212


. This causes the check valve


252


′ at the second pump outlet


250


′ to close. At the same time, this negative pressure causes the check valve


242


′ at the second pump inlet


240


′ to open, and draws production fluids into the pump


200


from the formation


25


. When the piston


220


cycles back to the upstroke, the production fluids drawn into the sleeve annulus


262


are expelled back into the bore of the housing


210


, i.e., the housing annulus


212


. This positive pressure forces the second inlet valve


242


′ to close, and the second outlet valve


252


′ to open. In this way, production fluids are displaced from the housing


210


and up the production tubing


50


on the upstroke. Seals


244


′ and


254


′ serve as seats for the second pump inlet


240


′ and second pump outlet


250


′, respectively




As can be seen with the second pump


200


arrangement, two possible flow paths have been provided for production fluids. The first path is taken through the first inlet


240


; the second path is through the second pump inlet


240


′. In either path, fluids are eventually joined above the first


250


and second


250


′ pump outlets for displacement up the tubing


50


.




In the pump embodiment


200


of

FIG. 3

, the sleeve annulus


262


above the piston


220


is pressurized during the upstroke, such that fluid is pumped through the sleeve through-openings


262


and into the housing annulus


212


. At the same time, fluid is allowed to flow through the opened check valve


252


′ at the second pump outlet


250


′. While the sleeve annulus


262


is pressurized above the piston


220


, the sleeve annulus


262


is depressurized below the piston


220


, drawing production fluids through the piston through-openings


226


and into the sleeve annulus


262


below the piston


220


.




During the downstroke, the sleeve annulus


262


is pressurized below the piston


220


. This forces production fluids to flow out of the sleeve annulus


262


below the piston


220


via the plunger through-openings


226


and up through the check valve


252


at the first pump outlet


250


located at the upper end of the piston


230


. The check valve


242


at the lower end of the piston


230


is forced to its closed position during this portion of the pumping cycle due to pressure buildup in the bore


235


of the piston


230


. At the same time, the second outlet check valve


252


′ at the upper portion of the housing annulus


212


also closes, and the sleeve annulus


262


receives production fluids above the piston


220


. In this manner, the sleeve annulus


262


above the piston


220


is pumping and the sleeve annulus


262


below the piston


220


is filling during half of the pump cycle, and the reverse is true during the other half, or phase, of the pump cycle.




It should be noted that the placement of the plunger through-openings


226


and the sleeve through-openings


266


as shown in

FIG. 3

may be reversed. This means that one or more plunger through-openings


226


is provided through the plunger


230


between the piston


220


and the upper sleeve head


290


. In turn, one or more sleeve through-openings


266


would be provided through the sleeve


260


between the piston


220


and the lower sleeve head


280


. Reversing the placement of the plunger through-openings


226


and the sleeve through-openings


266


will cause the opening and closing of the check valves


242


,


252


,


242


′,


252


′ to be switched during operation of the pump


200


. In this respect, the first inlet valve


242


would open in order to receive fluids on the plunger's


230


downstroke, with the first outlet valve


252


closing. On the upstroke of this alternate arrangement (not shown), the first inlet valve


242


would close as fluids are injected from the sleeve annulus


262


into the bore


235


of the plunger


230


, while the first outlet valve


252


would be opened. In the housing annulus


212


, the second inlet valve


242


′ would open on the plunger's


230


upstroke in order to receive production fluids, with the second outlet valve


252


′ closing. Then on the downstroke, the second inlet valve


242


′ would close as fluids are injected from the sleeve annulus


262


into the housing annulus


212


, while the second outlet valve


252


′ opens.




In either of these two arrangements, the piston


230


, sleeve


260


and housing


210


are preferably configured such that the pump


200


is able to pump equal volumes whether the piston


230


is moving up or down. Hence, the pump


200


is again “double-acting.”




It is observed that during operation of the pump as disclosed in the embodiments


200


herein, pressure develops downwardly upon the pump


200


. More specifically, the pump


200


becomes biased towards its downstroke due to the pump outlet


400


pressure acting on the cross-sectional area of the plunger


230


in response to a buildup of hydrostatic head. This, in turn, creates unnecessary stress upon the motor


300


. Accordingly, an additional optional feature is incorporated into the second embodiment for the pump


200


which creates a counter-balancing upward force on the piston


230


. A pressure balancing apparatus


400


is provided in order to balance the overall forces operating upon the pump


200


so that, in total, it is hydrostatically balanced.




The balancing apparatus is seen in the upper portion of

FIG. 3

at


400


. The balancing apparatus


400


first comprises a seal sleeve


460


. The seal sleeve


460


defines a tubular body that receives the connector


325


. The seal sleeve


460


is disposed above the first


252


and second


252


′ pump outlets.




Residing within the seal sleeve


460


is a balancing piston


450


. The balancing piston


450


also defines a tubular body, and is nested between the seal sleeve


460


and the connector


325


. The balancing piston


450


is substantially dimensioned in radius in accordance with the plunger


230


.




As will be shown, the purpose of the seal sleeve


460


and the balancing piston


450


is to produce a force equal, but opposite in direction, to the inherent hydrostatic imbalance (in this embodiment) of the plunger


230


. This is accomplished by evacuating most of the fluid from the seal sleeve


460


so that the balancing piston


450


is exposed to a relative vacuum on its upper surface continually during normal operation. The pressure on the lower side of the balancing piston


450


is equal to the pump outlet pressure. The pump outlet pressure minus the relative vacuum inside of the seal sleeve


460


produces a differential pressure acting on the cross-sectional area of the balancing piston


450


, resulting in a net upward force capable of countering the hydrostatic imbalance of the plunger


230


.




In order to evacuate pressure above the balancing piston


450


, a seal housing


410


is first provided. The seal housing


410


defines a short tubular body that receives the connector


325


above the piston


230


. In the arrangement shown in

FIG. 3

, the seal housing


410


is circumferentially disposed around the connector


325


between the motor (not shown) and the pump


200


. The lower portion of the seal housing


410


receives a shoulder


418


having a restricted diameter. The shoulder


418


is disposed above the seal sleeve


460


.




Second is a seal body


415


is provided. The seal body


415


, referred to as a housing seal, is nested between the seal housing


410


and the connector


325


. The housing seal


415


provides a seal between the seal housing


410


and the connector


325


. At the same time, the housing seal


415


is permitted to move along the longitudinal axis of the seal housing


410


. One or more seals, such as O-rings


414


, are utilized on the perimeter of the housing seal


415


to create a seal at the interface between the housing seal


410


and the seal housing


410


. The housing seal


415


includes a lower neck


419


that is received within the shoulder


418


of the seal housing


410


when the housing seal


415


moves downward.




The seal body


415


acts as a check valve so that nearly all of whatever fluid that might be within the seal sleeve


460


can be ejected into the production tubing


50


(proximate the first pump outlet


252


) during the first upstroke. This occurs immediately after the pump


100


is first actuated. From that point forward, any downward movement of the connector


325


and the balancing piston


450


will cause a relative vacuum to occur in the sealing sleeve


460


.




The area defined by the seal sleeve


460


, the shoulder


418


, and the balancing piston


450


defines a counterbalancing chamber


405


. It is the purpose of the balancing apparatus


400


to create a vacuum within the counter-balancing chamber


405


, thereby providing an upward force opposite the downward force caused by hydrostatic imbalance otherwise imposed on the pump


200


itself during pumping operations.




A plate


420


is provided proximate to the seal housing


410


opposite the piston


230


. The plate


420


also receives the connector


325


, though a sealed engagement is not necessary. A seal spring


425


is provided between the plate


420


and the housing seal


415


. The seal spring


425


is maintained in compression, and serves to bias the housing seal


415


downward.




In operation, the plunger pump


455


is activated upon the first upstroke of the piston


230


. As the piston


230


is lifted (via lifting of the connector


325


), the balancing piston


450


is lifted with the connector


325


. This, in turn, causes the volume within the counter-balancing chamber


405


to decrease, and the pressure therein to increase. As the balancing piston


450


approaches the shoulder


418


of the seal housing


410


, the biasing force caused by the spring


425


acting against the housing seal


415


is overcome. The O-rings


414


upon the housing seal


415


release from the seal housing


410


, and any fluid within the counter-balancing chamber


405


escapes past the housing seal


415


and up into the wellbore.




Upon downstroke, the balancing piston


450


moves downwardly with the piston


230


, thereby expanding the volume and reducing the pressure within the counter-balancing chamber


405


. This, in turn, relieves the pressure acting upon the housing seal


415


, allowing the seal


415


to reseat within the seal housing


410


. Resetting is accomplished in response to the action of the biasing force caused by the spring


425


. A vacuum is then created within the counter-balancing chamber


405


. This negative pressure, again, serves to act upwardly on the piston


230


, providing an overall balancing of pressures upon the piston


230


and assisting the motor in reciprocating the piston


230


in the pump


200


.




It is noted that the various seals around the connector


325


, e.g., seals


414


, do not provide a perfect fluid insulation downhole. This is particularly true in view of the harsh environment prevailing downhole. Therefore, it is expected that small amounts of fluid will invade the counter-balancing chamber


405


which, over time, could defeat the vacuum created therein. To avoid this circumstance, an optional fluid release mechanism is provided within the balancing piston


450


to allow fluids to escape.




The fluid release mechanism is in the form of a plunger-pump apparatus. The plunger pump apparatus is provided to help maintain the original vacuum produced by the seal housing


410


and the seal body


415


. The plunger pump apparatus is housed inside the balancing piston


450


. The plunger pump apparatus is comprised of a vacuum plunger


455


, a plunger biasing spring


465


. The plunger spring


465


serves to bias the plunger


455


in an extended position. The plunger pump apparatus also includes an inlet check valve


472


, an outlet check valve


474


, and various passages


480


,


470


, to allow flow of fluid through the plunger pump apparatus. The check valves


472


,


474


are configured to permit fluid residing within the counterbalancing chamber


405


to exit through the balancing piston


450


.




In operation, the plunger pump apparatus is first actuated on upstroke of the plunger


230


. As the motor


300


and plunger


230


reach the upper limit of travel, the vacuum plunger


455


strikes the shoulder


418


at the upper end of the sealing sleeve


460


. When the vacuum plunger


455


strikes the shoulder


418


, it is forced downward, and compresses the volume in the passages between the inlet check valve


472


and the outlet check valve


474


. The plunger spring


465


at the base of the plunger


455


, which acts to bias the plunger


455


in its extended position, is also compressed. This, in turn, increases pressure within the through-opening


480


, forcing fluid downward through outlet check valve


474


. The upper check valve


472


is closed. Thus, the plunger pump is used to scavenge any fluid that may leak into the seal sleeve


460


. This, in turn, maintains the vacuum that is needed for the best operation of the balancing piston


450


.




Other means exist for providing a counter-balancing force upon the connector


325


. In an alternate embodiment, not shown, a counter-balancing housing is extruded downwardly from the first pump inlet


130


below the piston. A sealed counter-balance chamber is created at the base of the piston. A separate fluid passage (not shown) is then extended upwardly in the wellbore outside of the piston, opening into the pump outlet above the sleeve


260


. This places the bottom portion of the pump in fluid communication with the pump outlet pressure, thereby allowing the greater pressures prevailing above the piston to be diverted below the piston, and equalizing the upward and downward forces.




While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof. For example, the linear electric motor


300


may be placed below the pump


100


(of

FIG. 2

) rather than above the pump


100


. This permits a larger size motor to be employed, as there is no need to leave a flow-channel for production fluids. In this arrangement, the connector member


325


is removed from the top of the pump


100


along with the motor


300


. The top of the housing


110


is then connected directly to the tubing


50


. The bottom of the housing


110


is extended below the pump inlet


140


, and is connected to the stator


310


(or outer tubular member) of the motor


300


. One or more ports (not shown) are placed in the pump inlet


140


to provide fluid communication between formation and the pump inlet


140


.




The scope of the present invention is determined by the claims that follow.



Claims
  • 1. A positive displacement pump within a wellbore for pumping fluids from a downhole formation to the earth's surface, the pump being reciprocated by a linear actuator, the pump comprising:a plunger moving in response to reciprocal movement of the linear actuator to form an upstroke and a downstroke within the pump, and the pump being configured so as to pump a first volume of fluid upward within the wellbore during the pump's upstroke, and a second volume of fluid upward within the wellbore during the pump's downstroke; a housing having a top end and a bottom end, and defining an elongated bore therein; a sleeve having a top end and a bottom end, and defining an elongated bore therein, the sleeve being nested between the housing and the plunger so as to define a sleeve annulus between the plunger and the sleeve, and a housing annulus between the housing and the sleeve; an upper sleeve head connected to the sleeve and sealing the sleeve annulus; a lower sleeve head connected to the sleeve and sealing the sleeve annulus; and a piston connected to the plunger intermediate the upper sleeve head and the lower sleeve head, the piston residing within the sleeve annulus and reciprocating with the plunger.
  • 2. The positive displacement pump of claim 1, wherein the first and second volumes of fluid are substantially equal.
  • 3. The positive displacement pump of claim 1, wherein the plunger comprises a tubular body having a top end and a bottom end, and defining an elongated bore therein.
  • 4. The positive displacement pump of claim 3, further comprising:a first pump inlet disposed at a lower end of the plunger, the pump inlet having at least one lower check valve, the lower check valve being in its open position during the plunger's upstroke and in its closed position during the plunger's downstroke; and a first pump outlet disposed at an upper end of the plunger, the pump outlet having at least one upper check valve, the upper check valve being in its closed position during the plunger's upstroke and in its open position during the plunger's downstroke.
  • 5. The positive displacement pump of claim 4, further comprising:a second pump inlet for receiving production fluids into the housing annulus; a second pump outlet through which production fluids exit the housing annulus; one or more plunger perforations disposed within the plunger in order to form a path of fluid communication between the bore of the plunger and the sleeve annulus; and at least one sleeve through-opening within the sleeve through which production fluids are exchanged between the sleeve annulus and the housing annulus.
  • 6. The positive displacement pump of claim wherein:the second pump inlet is disposed proximal to the bottom end of the plunger, the second pump inlet having a lower check valve, the lower check valve being in its open position to receive fluids during the plungers downstroke, and being in its closed position during the plungers upstroke; the second pump outlet is disposed proximal to the top end of the elongated plunger, the second pump outlet having an upper check valve, the upper check valve being in its open position to receive fluids during the plungers upstroke, and being in its closed position during the plungers downstroke; the one or more plunger perforations are disposed between the piston and the lower sleeve head; and the at least one sleeve through-opening is disposed intermediate the piston and the upper sleeve head for establishing fluid communication between the bore of the sleeve and the housing annulus, such that fluids are received through the at least one sleeve through-opening and into the sleeve annulus during the plunger's downstroke, and fluids are expelled from the sleeve annulus through the at least one sleeve through-opening into the annulus of the housing during the plunger's upstroke.
  • 7. The positive displacement pump of claim 6, wherein:the first pump inlet is open during the plunger's upstroke; the first pump outlet is open during the plunger's downstroke; the second pump inlet is in fluid communication with the housing annulus, the second pump inlet being open during the plunger's downstroke; and the second pump outlet is in fluid communication with the housing annulus, the second pump outlet being open during the plunger's upstroke.
  • 8. The positive displacement pump of claim 6, wherein the first and second volumes of fluid are substantially equal.
  • 9. The positive displacement pump of claim 5, wherein:the second pump inlet is disposed proximal to the bottom end of the plunger, the second pump inlet having a lower check valve, the lower check valve being in its closed position to receive fluids during the plunger's downstroke, and being in its open position during the plunger's upstroke; the second pump outlet is disposed proximal to the top end of the elongated plunger, the second pump outlet having an upper check valve, the upper check valve being in its closed position to receive fluids during the plunger's upstroke, and being in its open position during the plunger's downstroke; the one or more plunger perforations are disposed between the piston and the upper sleeve head; and the at least one sleeve through-opening is disposed intermediate the piston and the lower sleeve head for establishing fluid communication between the bore of the sleeve and the housing annulus, such that fluids are received through the at least one sleeve through-opening and into the sleeve annulus during the plunger's downstroke, and fluids are expelled from the sleeve annulus through the at least one sleeve through-opening into the annulus of the housing during the plunger's upstroke.
  • 10. The positive displacement pump of claim 9, wherein:the first pump inlet is open during the plungers downstroke; the first pump outlet is open during the plungers upstroke; the second pump inlet is in fluid communication with the housing annulus, and is open during the plungers upstroke; and the second pump outlet is in fluid communication with the housing annulus, and is open during the plunger's downstroke.
  • 11. The positive displacement pump of claim 9, wherein the first and second volumes of fluid are substantially equal.
  • 12. A positive displacement pump within a wellbore for pumping fluids from a downhole formation to the earth's surface, the pump comprising:a housing having a top end and a bottom end, and defining an elongated bore therein; a plunger nested within the housing through which fluids travel, the plunger having a top end and a bottom end and an elongated bore defined therein, the plunger moving in response to reciprocal movement of the linear actuator to form an upstroke and a downstroke within the pump so as to displace a first volume of fluid upward within the wellbore during the pump's upstroke, and a second volume of fluid upward within the wellbore during the pump's downstroke; a housing annulus defined between the plunger and the housing; a pump inlet proximal to the bottom end of the plunger, the pump inlet having a lower check valve, the lower check valve being in its open position during the plunger's upstroke, and being in its closed position during the plunger's downstroke; a pump outlet proximal to the top end of the plunger, the pump outlet having an upper check valve, the upper check valve being in its closed position during the plunger's upstroke, and being in its open position during the plunger's downstroke; an upper housing head connected to the housing and sealing the annulus; a lower housing head connected to the housing and sealing the annulus; a piston connected to the plunger and residing within the annulus intermediate the upper housing head and the lower housing head, the piston reciprocating with the plunger; and at least one plunger through-opening within the plunger intermediate the piston and the lower housing head for establishing fluid communication between the bore of the piston and the annulus, such that fluids are received through the at least one plunger through-opening and into the annulus during the plunger's upstroke, and fluids are expelled from the annulus through the at least one plunger through-opening into the bore of the plunger during the plungers downstroke.
  • 13. The positive displacement pump of claim 12, wherein the first and second volumes of fluid are substantially equal.
  • 14. A positive displacement pump within a wellbore for pumping fluids from a downhole formation to the earth's surface, the pump being reciprocated by a linear actuator to impart an upstroke and a downstroke, the pump comprising:a housing having a top end and a bottom end, and defining an elongated bore therein; a plunger nested within the housing through which fluids travel, the plunger having a top end and a bottom end and an elongated bore defined therein, the plunger moving in response to reciprocal movement of the linear actuator to form an upstroke and a downstroke within the pump so as to pump a first volume of fluid upward within the wellbore during the pump's upstroke, and a second volume of fluid upward within the wellbore during the pump's downstroke; a sleeve having a top end and a bottom end, and defining an elongated bore therein, the sleeve being nested between the housing and the plunger so as to define a sleeve annulus between the plunger and the sleeve, and a housing annulus between the housing and the sleeve; a first pump outlet proximal to the top end of the plunger, the first pump outlet having an upper check valve, the upper check valve being in its closed position during the plungers upstroke, and being in its open position during the plunger's downstroke; a first pump inlet proximal to the bottom end of the plunger, the first pump outlet having a lower check valve, the lower check valve being in its open position during the plunger's downstroke, and being in its closed position during the plunger's upstroke; an upper sleeve head connected to the sleeve and sealing the sleeve annulus; a lower sleeve head connected to the sleeve and sealing the sleeve annulus; a piston connected to the plunger and residing within the sleeve annulus intermediate the upper sleeves head and the lower sleeve head, the piston reciprocating with the plunger; at least one plunger through-opening within the plunger intermediate the piston and the lower sleeve head for establishing fluid communication between the bore of the plunger and the sleeve annulus, such that fluids are received through the at least one plunger through-opening and into the sleeve annulus during the plunger's upstroke, and fluids are expelled from the sleeve annulus through the at least one plunger through-opening into the bore of the plunger during the plunger's downstroke; a second pump inlet proximal to the bottom end of the plunger, the second pump inlet having a lower check valve, the lower check valve being in its open position to receive fluids into the housing annulus during the plunger's downstroke, and being in its closed position during the plunger's upstroke; a second pump outlet proximal to the top end of the elongated plunger, the second pump outlet having an upper check valve, the upper check valve being in its open position to expel fluids from the housing annulus during the plunger's upstroke, and being in its closed position during the plunger's downstroke; and at least one sleeve through-opening within the sleeve intermediate the piston and the upper sleeve head for establishing fluid communication between the bore of the sleeve and the housing annulus, such that fluids are received through the at least one sleeve through-opening and into the sleeve annulus during the plunger's downstroke, and fluids are expelled from the sleeve annulus through the at least one sleeve through-opening into the annulus of the housing during the plunger's upstroke.
  • 15. The positive displacement pump of claim 14, wherein the first and second volumes of fluid are substantially equal.
  • 16. The positive displacement pump of claim 14, further comprising:an elongated connector having a first end and a second end, the first end of the connector being connected to the linear actuator, and the second end being connected to the top end of the plunger to impart reciprocating motion; and a pressure balancing apparatus disposed around the connector to counter-balance any downward pressure upon the positive displacement pump created during pumping.
  • 17. The positive displacement pump of claim 16, wherein the pressure balancing apparatus comprises:a seal housing; a seal body residing within the seal housing, the seal body being axially movable along the longitudinal axis of the seal housing, but being biased in a downward position; a plunger pump circumferentially engaging the connector intermediate the seal housing and the plunger; a pressure-balancing chamber defined by the seal housing, the seal body, and plunger pump, the pressure-balancing chamber experiencing an increase in pressure during pumping operations that acts against the seal body in order to overcome the bias in the seal body at a selected pressure, the seal body releasing pressure upon a designated upward movement within the seal housing.
  • 18. The positive displacement pump of claim 17, wherein the pressure balancing apparatus further comprises:a plate proximal to the seal housing opposite the plunger; a spring held in compression between the plate and the seal body so as to bias the seal body downward; and a shoulder below the seal body to serve as a stop-member for downward movement of the seal body.
  • 19. The positive displacement pump of claim 18, wherein the plunger pump of the pressure balancing apparatus defines a tubular body, and wherein the plunger pump further comprises:a plunger; a plunger spring for biasing the plunger upward; a through-opening for placing the first pump outlet and the pressure-balancing chamber in fluid communication; a through-opening check valve in the through-opening permitting fluid to flow into the pressure balancing chamber; a channel for placing the through-opening and the plunger spring in fluid communication; and a channel check valve permitting fluid to flow from the pressure balancing chamber up the wellbore.
  • 20. A positive displacement pump for use in a wellbore, the pump comprising:a plunger movable in response to reciprocal movement of a linear actuator to form an upstroke and a downstroke within the pump, wherein a first volume of fluid is displaced upward within the wellbore during the upstroke and a second volume of fluid is displaced upward within the wellbore during the downstroke; an annulus formed between a tubular housing and the plunger, the annulus defined at an upper end by an upper housing head and defined at the lower end by a lower housing head; and a piston operatively attached to the plunger intermediate the upper housing head and lower housing head, the piston displacing a portion of the second volume of fluid from the annulus during the downstroke.
  • 21. A positive displacement pump within a wellbore for pumping fluids from a downhole formation to the earth's surface, the pump being reciprocated by a linear actuator, the pump comprising:a plunger moving in response to reciprocal movement of the linear actuator to form an upstroke and a downstroke within the pump, and the pump being configured so as to pump a first volume of fluid upward within the wellbore during the pump's upstroke, and a second volume of fluid upward within the wellbore from a variable annulus formed between a tubular housing and the plunger during the pump's downstroke; an upper housing head connected to the housing, sealing the annulus; an lower housing head connected to the housing, also sealing the annulus; and a piston is connected to the plunger intermediate the upper housing head and the lower housing head.
  • 22. The positive displacement pump of claim 21, wherein the first and second volumes of fluid are substantially equal.
  • 23. The positive displacement pump of claim 21, wherein the plunger comprises a tubular body having a top end and a bottom end, and defining an elongated bore therein.
  • 24. The positive displacement pump of claim 23, further comprising:a first pump inlet disposed at a lower end of the plunger, the pump inlet having at least one lower check valve, the lower check valve being in its open position during the plunger's upstroke and in its closed position during the plunger's downstroke; and a first pump outlet disposed at an upper end of the plunger, the pump outlet having at least one upper check valve, the upper check valve being in its closed position during the plunger's upstroke and in its open position during the plunger's downstroke.
  • 25. The positive displacement pump of claim 24, wherein the plunger further comprises the piston connected to the plunger intermediate the pump inlet and the pump outlet.
  • 26. The positive displacement pump of claim 25, further comprising one or more plunger perforations disposed within the plunger between the piston and the lower housing head in order to form a path of fluid communication between the bore of the plunger and the annulus.
  • 27. The positive displacement pump of claim 26, wherein the first and second volumes of fluid are substantially equal.
  • 28. A positive displacement pump within a wellbore for pumping fluids from a downhole formation to the earth's surface, the pump being reciprocated by a linear actuator, the pump comprising:a plunger moving in response to reciprocal movement of the linear actuator to form an upstroke and a downstroke within the pump, and the pump being configured so as to pump a first volume of fluid upward within the wellbore during the pump's upstroke, and a second volume of fluid upward within the wellbore during the pump's downstroke, wherein the plunger comprises a tubular body having a top end and a bottom end, and defining an elongated bore therein; and a pressure balancing apparatus to counter-balance downward pressure upon the positive displacement pump created by the hydrostatic head during pumping.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to a pending provisional patent application entitled “Double-Acting Reciprocating Downhole Pump.” That provisional application was filed on Jun. 13, 2001, and was assigned Ser. No. Prov. 60/298,161.

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