Patent Application
20100257958
This application claims priority from German patent application serial no. 10 2009 002 348.8 filed Apr. 14, 2009.
The present invention relates to a double clutch transmission.
A six-speed or seven-speed double clutch transmission is known from the published patent DE 103 05 241 A1. The double clutch transmission comprises two clutches each having their input side connected to the driveshaft, and their output side connected to one of the two transmission input shafts. The two transmission input shafts are disposed coaxially to each other. In addition, two countershafts are disposed axially parallel to the two transmission input shafts, whose idler gears mesh with fixed gears of the transmission input shafts. Furthermore, coupling devices that are axially movable and held in a rotationally fixed manner on the countershafts, in order to be able to shift to the respective toothed gearwheel. The respectively selected transmission ratio is transferred via the output gears to a differential. In order to realize the desired transmission ratio steps for the known double clutch transmissions, a plurality of gear planes is necessary such that significant construction space is required during installation.
Further, a spur-gear multi-speed transmission is known from the published patent DE 38 22 330 A1. The spur-gear multi-speed transmission comprises a double clutch transmission that can be shifted under load, and whose one part is connected to driveshaft and the other part is connected to a hollow driveshaft, mounted in a rotatable manner on the driveshaft. The driveshaft can be coupled to the hollow driveshaft via a shift element for specific transmission ratios.
A power shift transmission with two clutches, which are each assigned a subtransmission, is known from the published patent DE 10 2004 001 961 A1. The transmission input shafts of the two subtransmissions are arranged coaxially to each other and via fixed gears mesh with idler gears of the associated countershafts. The respective idler gears of the countershafts can be connected to the respective countershaft in a rotationally fixed manner by means of associated shift elements. From this patent document, an eight-speed transmission is known in which a further shift element is provided for coupling the two transmission input shafts in order to realize a further transmission ratio step. Even the seven-speed transmission with this embodiment requires at least six gear planes in the two subtransmissions in order to realize the transmission ratio steps. This leads to undesired elongation of the construction length in the axial direction, so that the possibility of installation in a vehicle is significantly restricted.
In addition, from the published patent DE 10 2005 028 532 A1, a further power shift transmission is known which comprises two input shafts and only one countershaft. An eight-speed transmission in this embodiment requires at least seven gear planes in order be able to realize the transmission ratio steps. This leads to undesired elongation of the overall construction length in the axial direction.
The object of the present invention is to propose a double clutch transmission of the initially described type, in which multiple power shiftable transmission ratio steps are realized as cost-effectively as possible, and with the fewest possible components, while requiring little construction space.
Accordingly, a double clutch transmission that is optimized with regard to construction space, having two clutches is proposed, whose input sides are connected to a driveshaft, and whose output sides are connected respectively to one of two transmission input shafts disposed coaxially to each other. The double clutch transmission comprises at least two countershafts or similar, on which toothed gearwheels designed as idler gears are mounted in a rotational manner, wherein toothed gearwheels are disposed on both transmission inputs shafts in a rotationally fixed manner, and are designed as fixed gears, at least some of which mesh with the idler gears. Further, multiple coupling devices are provided for connecting an idler gear to a countershaft in a rotationally fixed manner. The double clutch transmission according to the invention has, in each case, an output gear or constant pinion, provided on each of the countershafts, that is coupled to gearing of a driveshaft in order to connect the respective countershaft to the output drive, and at least one shift element or similar that can be activated or engaged as a so-called winding path gear-shift element for the rotationally fixed connection of two toothed gearwheels, wherein several power shiftable gears are feasible.
The proposed double clutch transmission according to the invention preferably comprises a maximum of six gear planes, with which at least seven power shiftable gear are realized with little construction space required. For example, the maximum six gear planes can comprise at least one dual gear plane, wherein in each dual gear plane respectively one idler gear of the first and second countershafts are assigned a fixed gear of one of the transmission input shafts, and at least one idler gear can be used for at least two gears such that at least two winding path gears can be shifted using at least one shift element.
It is also possible, that in addition to the dual gear planes also single gear planes are used, wherein with each single gear plane an idler gear of the countershaft is assigned to a fixed gear of one of the transmission input shafts. Other configurations are also possible.
Due to the possible multiple uses of idler gears with the proposed double clutch transmission, a maximum number of transmission ratios can be realized with the fewest possible gear planes, wherein preferably the first seven forward gears are power shiftable in sequential implementation.
To optimize the stepping with the proposed double clutch transmission according to the invention, a dual gear plane can also be replaced by two individual gear planes, in that one fixed gear is replaced by two fixed gears. Thereby, particularly harmonic, progressive gear stepping can be attained. It is also possible to replace two single gear planes by a dual gear plane.
The proposed double clutch transmission can preferably be implemented as an eight-speed transmission with at least seven power shiftable gear steps. Due to the short construction compared to known transmission arrangements, the double clutch transmission according to the invention is particularly suited for a front transverse construction in a vehicle. However, other installation implementations are also possible depending on the type and construction space of the respective vehicle in question.
Preferably, with the proposed double clutch transmission, the first and the eighth forward gears can each be a winding path gear. In addition, one reverse and/or further gears, for instance, crawler gears or overdrive gears, can also be implemented as a winding path gear, and can possibly also be designed to be power shiftable.
In an advantageous manner, with the proposed double clutch transmission an additional overdrive gear that is power shiftable to the seventh forward gear, results as an alternative power shiftable eighth forward gear, whereby fuel can be saved with the vehicle.
As an example, depending on the embodiment, the first countershaft can be assigned four shiftable idler gears, and the second countershaft can be assigned three or four shiftable idler gears, which in each case mesh with fixed gears of the assigned transmission input shaft.
If the last or next-to-last gear increment is designed higher than the respectively previous one, particularly high drive torque or drive power can be made available, in the event of a downshift requested by the driver.
In an advantageous manner with the double clutch transmission according to the invention, at most five shift positions are necessary on a countershaft. In total, only nine shift positions are used together on the two countershafts in order to realize the proposed gear steps.
According to the invention it can be provided that by means of at least one shift element on the first countershaft, the idler gear of the second subtransmission can be connected to the idler gear of the first subtransmission, so that via the shift element at least a first forward gear, an eighth forward gear, at least a crawler gear and/or at least an overdrive gear can be shifted respectively as a winding path gear.
Further, it can be provided that by means of an alternative or additional shift element on the second countershaft, an idler gear of the second subtransmission can be connected to an idler gear of the first subtransmission, wherein via the shift element a first forward gear, an eighth forward gear, a reverse gear, a crawler gear and/or an overdrive gear can be shifted respectively as a winding path gear.
Consequently, using at least one shift element or also using both shift elements, with the double clutch transmission according to the invention, winding path gears can be realized, in which toothed gearwheels of both subtransmissions are coupled together in order to thereby realize a flow of power through both subtransmissions. Here, the shift element used in each case serves to couple two idler gears, and thereby brings the transmission input shafts into dependency on each other.
In the double clutch transmission, the arrangement of the shift elements can be varied for coupling two specific idler gears so that the shift elements need not necessarily be disposed between the idler gears to be coupled. Accordingly, other arrangement positions of the respective shift elements are conceivable, in order to optimize linkage to an actuator system.
With the double clutch transmission according to one possible embodiment it can be provided that the first gear plane and the second gear plane respectively as dual gear planes comprise two fixed gears on the second transmission input shaft of the second subtransmission, the fourth gear plane and the fifth gear plane respectively as dual gear planes comprise two fixed gears on the first transmission input shaft of the first subtransmission.
In the scope of a further variant embodiment of the invention, it can also be provided with the proposed double clutch transmission that the first gear plane as a single gear plane, and the second gear plane as a dual gear plane, comprise two fixed gears on the second transmission input shaft of the second subtransmission, the third gear plane and the fourth gear plane respectively as single gear planes and the fifth gear plane as a dual gear plane comprise three fixed gears on the first transmission input shaft of the first subtransmission. It is also possible that the fifth gear plane is designed as a single gear plane, and an additional sixth gear plane is provided as a single gear plane, which is assigned to a further fixed gear of the first transmission input shaft.
Furthermore, a next variant embodiment of the double clutch transmission can provide that the first gear plane as a dual gear plane, and the second gear plane and the third gear plane respectively as single gear planes, comprise three fixed gears on the second transmission input shaft of the second subtransmission, the fourth gear plane and the fifth gear plane respectively as dual gear planes comprise two fixed gears on the first transmission input shaft of the first subtransmission. It is also possible that the fifth gear plane is designed as a single gear plane, and an additional sixth gear plane is provided as a single gear plane, which is assigned to a further fixed gear of the first transmission input shaft of the first subtransmission.
In order to provide the necessary reversal of rotation for implementing reverse gears with the double clutch transmission according to the invention at least one intermediate gear or similar can be used that is disposed on an intermediate shaft. It is also possible that one of the idler gears of a countershaft serves as an intermediate gear for at least one reverse gear. No additional intermediate shaft is then necessary for the reverse gear transmission ratio because one of the idler gears meshes both with a fixed gear as well as also with a further shiftable idler gear of the other countershaft. Consequently, the intermediate gear required for the reverse gear is disposed as a shiftable idler gear on a countershaft, and serves, in addition, to implement at least one further forward gear. The intermediate gear can also be implemented as a stepped gear independent of whether this is disposed on the countershaft or on an additional intermediate shaft. It is also possible that the intermediate gear is not disposed on one of the countershafts that are already present, rather it can be provided on a further separate shaft, a third countershaft.
In order to obtain the desired transmission ratio steps it can be provided with the double clutch transmission according to the invention that at least one bidirectionally operative coupling device or similar is disposed at each countershaft. The provided coupling devices can in the activated or engaged state, depending on the direction of actuation connect an associated idler gear to the countershaft in a rotationally fixed manner. In addition, a unidirectionally operative coupling device or similar can also be disposed on at least one of the countershafts. As coupling devices hydraulically, electrically, pneumatically, or mechanically actuated clutches or also form-locking claw clutches, can be used as well as any type of synchronization device, which serve for the rotationally fixed connection of an idler gear to a countershaft. It is also possible to replace a bidirectionally operative coupling device by two unidirectionally operative coupling devices or vice versa.
With the proposed double clutch transmission, it is conceivable that the specified arrangement possibilities of the toothed gear wheels vary, and also the number of toothed gearwheels as well as the number of coupling devices are changed in order to realize still further gears that can, or cannot, be power shifted, and to realize construction space savings and component savings. In particular, fixed gears of dual gear planes can be divided into two fixed gears for single gear planes. Thereby, step changes can be improved. In addition, it is also possible to interchange the countershafts. The subtransmissions can also be interchanged, i.e., mirrored about a vertical axis. In the process, hollow shafts and solid shafts are interchanged. As a result, it is possible, e.g. to dispose the smallest gear on the solid shaft in order to further optimize the use of the existing construction space. Furthermore, adjacent gear planes can be interchanged in order to optimize shaft deflection and/or to optimally link a shift actuating system. In addition, the respective arrangement of the coupling devices on the gear plane can be varied. Furthermore, the effective direction of the coupling devices can also be changed.
The gear numbering used here were freely defined. It is also possible to add a crawler or crawler gear and/or an overdrive or overdrive gear, in order to improve the off-road properties or the acceleration behavior of a vehicle. In addition, a first gear can be omitted to better optimize the entirety of the step changes. The gear numbering varies correspondingly with these measures.
Independent of the respective variant embodiments of the double clutch transmission, the driveshaft and the output shaft can preferably be arranged non-coaxially to each other, which realizes a particularly construction space saving arrangement. For example, the shafts thus disposed spatially after each other, can also be offset slightly to each other. With this arrangement, a direct gear with a transmission ratio of one can be realized using meshing, and in an advantageous way can be placed relatively freely onto the sixth to ninth gear. Other arrangement possibilities of the driveshaft and the output shaft are also conceivable.
Preferably the proposed double clutch transmission is equipped with integrated output stages. The output stage can comprise a fixed gear on the output shaft as an output gear, which meshes with a first output gear as a fixed gear of the first countershaft, and a second output gear as a fixed gear of the second countershaft. However it is also possible that at least one of the output gears is designed as a shiftable gear. In addition, for example, at least one output gear can be assigned a coupling device which in the disengaged state breaks the connection between the assigned countershaft and the output gear.
In an advantageous manner, the lower forward gears and the reverse gears can be actuated using a startup clutch or shifting clutch, to consequently concentrate higher loads onto this clutch, and thereby to be able to implement the second clutch in a more cost-effective and construction space saving manner. In particular, the gear planes with the proposed double clutch transmission can be disposed such that start-up is possible via the inner transmission input shaft or also the outer transmission input shaft, and thus via the respectively better suited clutch, which is also enabled with a concentrically arranged, radially nested construction of the double clutch. In addition, the gear planes can be disposed correspondingly mirror symmetrically or interchanged.
Independent of the respective variant embodiment of the double clutch transmission, the provided gear planes can be interchanged.
The present invention is described in the following in more detail with reference to the drawings. They show:
The
The eight-speed double clutch transmission comprises two clutches K1, K2 whose input sides are connected to a driveshaft w_an, and whose output sides are respectively connected to one of two transmission input shafts w_k1, w_k2, disposed coaxially to each other. In addition, a torsional vibration damper 19 can be disposed on the driveshaft w_an. Furthermore, two countershafts w_v1, w_v2 are provided, on which toothed gearwheels designed as idler gears 8, 9, 10, 11, 12, 13, 14, 15 are mounted in a rotational manner. Toothed gear wheels designed as fixed gears 1, 2, 3, 4, 5, 6 are disposed on the two transmission input shafts w_k1, w_k2 in a rotationally fixed manner, and at least some of which mesh with the idler gears 8, 9, 10, 11, 12, 13, 14, 15.
In order to connect the idler gears 8, 9, 10, 11, 12, 13, 14, 15 to the respective countershaft w_v1, w_v2, multiple coupling devices A, B, C, D, E, F, G, H that can be activated are provided on the countershafts w_v1, w_v2. Furthermore, output gears 17, 18 are disposed on the two countershafts w_v1, w_v2 as constant pinions, which are, in each case, coupled to a gearing of a fixed gear 16 of an output shaft w_ab, wherein appropriate output stages i_ab_1, i_ab_2 are assigned to the output gears 17, 18.
Along with the coupling devices A, B, C, D, E, F, G, H which realize a rotationally fixed connection between a toothed gear wheel and the associated countershaft w_v1, w_v2, with the double clutch transmission at least one winding path gear-shift element I, K is provided for a rotationally fixed connection of two toothed gearwheels of a countershaft w_v1, w_v2, so that at least one winding path gear is realized.
With the double clutch transmission according to the invention, maximally six gear planes 8-1, 8-12, 9-2, 9-13, 3-13, 10-3, 4-14, 10-14, 11-5, 11-15, 6-15 are provided, wherein in each variant embodiment at least one dual gear plane 8-12, 9-13, 10-14, 11-15 is provided so that at least two winding path gears can be shifted using at least one activated shift element I, K. As a shift element I, K, in each case, a pawl or similar can be used for the connection of two gears or similar.
The shift element K, if present, is disposed on the second countershaft w_v2, in order to connect the idler gear 13 to the idler gear 14, when the shift element K is activated. The shift element I, if present, is disposed on the first countershaft w_v1, in order to connect the idler gear 9 to the idler gear 10, when the shift element I is activated.
In the first variant embodiment according to
According to the first variant embodiment, in the fourth gear plane 10-14 as a dual gear plane, the fixed gear 4 of the first transmission input shaft w_k1 meshes both with the idler gear 10 of the first countershaft w_v1 as well as with the intermediate gear ZR on the intermediate shaft w_zw for the reversal of rotation, wherein the intermediate gear ZR meshes additionally with the idler gear 14 of the second countershaft w_v2. Further, in the fifth gear plane 11-5 as a single gear plane, the fixed gear 5 of the first transmission input shaft w_k1 meshes with the idler gear 11 of the first countershaft w_v1. In the six gear plane 6-15 as a single gear plane, the fixed gear 6 of the first transmission input shaft w_k1 meshes with the idler gear 15 of the second countershaft w_v2.
In contrast, in the fourth variant embodiment, in the fourth gear plane 10-14 as a dual gear plane, the fixed gear 4 of the first transmission input shaft w_k1 meshes with both the idler gear 10 of the first countershaft w_v1 and the idler gear 14 of the second countershaft w_v2. In the fifth gear plane 11-15 as a dual gear plane, the fixed gear 5 of the first transmission input shaft w_k1 meshes both with the idler gear 11 of the first countershaft w_v1 and with the idler gear 15 of the second countershaft w_v2.
In the second variant embodiment according to
Correspondingly, in the third and fifth variant embodiments according to the
In all variant embodiments, a bidirectionally operative coupling device A-B is provided on the first countershaft w_v1 between the first gear plane 8-12 or 8-1 and the second gear plane 9-2 or 9-12, wherein the activated coupling device A connects the idler gear 8 to the first countershaft w_v1 in a fixed manner, and the activated coupling device B connects the idler gear 9 to the first countershaft w_v1 in a fixed manner. In addition, a bidirectionally operative coupling device C-D is disposed on the first countershaft between the third gear plane 10-14, 10-3 or fourth gear plane 10-14 and the fourth gear plane 11-15 or fifth gear plane 11-5, 11-15, wherein the activated coupling device C connects the idler gear 10 to the first countershaft w_v1 in a fixed manner, and wherein the activated coupling device D connects the idler gear 11 to the first countershaft w_v1 in a manner.
In the first, second, third, and fifth variant embodiments according to the
In addition in the first, second and fourth variant embodiments according to the
In the third and fifth variant embodiments according to the
Finally, in the fourth variant embodiment according to
In the double clutch transmission according to the invention, an integrated output stage is provided as the output gear 17, which is connected to the first countershaft w_v1 in a rotationally fixed manner, and to the output gear 18, which is disposed on the second countershaft w_v2. The output gear 17 and the output gear 18 each mesh with a fixed gear 16 of the output shaft w_ab. However, it is also possible that a shiftable connection is implemented between the output gear 17 or 18 and the associated countershaft w_v1 or w_v2 by a shiftable coupling device S_ab1 or S_ab2. For example, the coupling device S_ab1 can be assigned to the output gear 17, and the coupling device S_ab2 can be assigned to the output gear 18.
Independent of the respective variant embodiment, with the double clutch transmission according to the invention it is feasible that at least the forward gears G1 to G7 are power shiftable. Depending on the variant embodiment, additionally, reverse gears, crawler gears and/or overdrive gears can also be implemented power shiftable as winding path gears. Details for each variant embodiment arise from the shifting patterns described in the following.
The table in
It can be seen from the shifting pattern that the first forward gear G1 can be shifted as a winding path gear using the first clutch K1 and using the activated coupling device F as well as the activated shifting element I, that the second forward gear G2 can be shifted using the second clutch K2 and using the activated coupling device F, that the third forward gear G3 can be shifted using the first clutch K1 and using the activated coupling device C, that the fourth forward gear G4 can be shifted using the second clutch K2 and using the activated coupling device B, that the fifth forward gear G5 can be shifted using the first clutch K1 and using the activated coupling device D, that the sixth forward gear G6 can be shifted using the second clutch K2 and using the activated coupling device E, that the seventh forward gear G7 can be shifted using the first clutch K1 and using the activated coupling device H, and that the eighth forward gear G8 can be shifted as a winding path gear using the first clutch K1 and using the activated coupling device A as well as using the activated shift element I.
With the first variant embodiment, it can further be seen from the table in
Furthermore, with the proposed double clutch transmission according to the first variant embodiment, a crawler gear C1 can be shifted as a winding path gear using the second clutch K2, using the activated coupling device C, using the activated coupling device F and using the activated coupling device H, and with the coupling device S_ab2 disengaged. In addition, a crawler gear C2 can be shifted as a winding path gear using the second clutch K2, using the activated coupling device D, using the activated coupling device F, and using the activated coupling device H, and with the coupling device S_ab2 disengaged.
Further, the first variant embodiment results in that an overdrive O1 can be shifted as a winding path gear using the second clutch K2 and using the activated coupling device H as well as the activated coupling device I. In addition, an overdrive gear O2 can be shifted as a winding path gear using the first clutch K1, using the activated coupling device B, using the activated coupling device F, and using the activated coupling device H, and with the coupling device S_ab2 disengaged.
The table in
It can be seen from the shifting pattern that the first forward gear G1 can be shifted as a winding path gear using the first clutch K1 and using the activated coupling device E as well as the activated shifting element K, that the second forward gear G2 can be shifted using the second clutch K2 and using the activated coupling device E, that the third forward gear G3 can be shifted using the first clutch K1 and using the activated coupling device G, that the fourth forward gear G4 can be shifted using the second clutch K2 and using the activated coupling device F, that the fifth forward gear G5 can be shifted using the first clutch K1 and using the activated coupling device D, that the sixth forward gear G6 can be shifted using the second clutch K2 and using the activated coupling device A, that the seventh forward gear G7 can be shifted using the first clutch K1 and using the activated coupling device C, and that the eighth forward gear G8 can be shifted as a winding path gear using the first clutch K1 and using the activated coupling device B as well as using the activated shift element K.
With the second variant embodiment, it can further be seen from the table in
In addition, an overdrive gear O1 can be shifted as a winding path gear using the second clutch K2 and using the activated coupling device C, as well as using the activated shift element K.
The table in
It can be seen from the shifting pattern that the first forward gear G1 can be shifted as a winding path gear using the first clutch K1 and using the activated coupling device F as well as the activated shifting element I, that the second forward gear G2 can be shifted using the second clutch K2 and using the activated coupling device F, that the third forward gear G3 can be shifted using the first clutch K1 and using the activated coupling device C, that the fourth forward gear G4 can be shifted using the second clutch K2 and using the activated coupling device B, that the fifth forward gear G5 can be shifted using the first clutch K1 and using the activated coupling device G, that the sixth forward gear G6 can be shifted using the second clutch K2 and using the activated coupling device A, that the seventh forward gear G7 can be shifted using the first clutch K1 and using the activated coupling device D, and that the eighth forward gear G8 can be shifted as a winding path gear using the first clutch K1 and using the activated coupling device B as well as using the activated shift element K.
In the third variant embodiment it can further be seen from the table represented in
Furthermore, a crawler gear C1 can be shifted as a winding path gear using the second clutch K2 and using the activated coupling device C, as well as using the activated shift element K. In addition, a crawler gear C2 can be shifted as a winding path gear using the first clutch K1, using the activated coupling device A, using the activated coupling device C, and using the activated coupling device F, and with the coupling device S_ab1 disengaged.
Further, an overdrive gear O1 can be shifted as a winding path gear using the second clutch K2 and using the activated coupling device D, as well as using the activated shift element I. Beyond that, an overdrive gear O2 can be shifted as a winding path gear using the second clutch K2, using the activated coupling device A, using the activated coupling device C, and using the activated coupling device G, and with the coupling device S_ab1 disengaged. Finally, an overdrive gear O3 can be shifted as a winding path gear using the first clutch K1 and using the activated coupling device A, as well as using the activated shift element K.
The table in
It can be seen from the shifting pattern that the first forward gear G1 can be shifted as a winding path gear using the first clutch K1 and using the activated coupling device E as well as the activated shifting element I, that the second forward gear G2 can be shifted using the second clutch K2 and using the activated coupling device E, that the third forward gear G3 can be shifted using the first clutch K1 and using the activated coupling device C, that the fourth forward gear G4 can be shifted using the second clutch K2 and using the activated coupling device B, that the fifth forward gear G5 can be shifted using the first clutch K1 and using the activated coupling device H, that the sixth forward gear G6 can be shifted using the second clutch K2 and using the activated coupling device F, that the seventh forward gear G7 can be shifted using the first clutch K1 and using the activated coupling device D, and that the eighth forward gear G8 can be shifted as a winding path gear using the second clutch K2 and using the activated coupling device C as well as using the activated shift element K.
With the fourth variant embodiment, it can be seen further from the table in
Furthermore, with the proposed double clutch transmission according to the fourth variant embodiment, a crawler gear C1 can be shifted as a winding path gear using the second clutch K2, using the activated coupling device C, using the activated coupling device E and using the activated coupling device H, and with the coupling device S_ab2 disengaged.
Further, an overdrive gear O1 can be shifted as a winding path gear using the second clutch K2 and using the activated coupling device D, as well as using the activated shift element I. In addition, an overdrive gear O2 can be shifted as a winding path gear using the second clutch K2, using the activated coupling device D, using the activated coupling device F, and using the activated coupling device H, and with the coupling device S_ab2 disengaged. Finally, an overdrive gear O3 can be shifted as a winding path gear using the first clutch K1, using the activated coupling device B, using the activated coupling device D, and using the activated coupling device F, and with the coupling device S_ab1 disengaged.
The table in
It can be seen from the shifting pattern that the first forward gear G1 can be shifted as a winding path gear using the first clutch K1 and using the activated coupling device B as well as the activated shifting element K, that the second forward gear G2 can be shifted using the second clutch K2 and using the activated coupling device B, that the third forward gear G3 can be shifted using the first clutch K1 and using the activated coupling device G, that the fourth forward gear G4 can be shifted using the second clutch K2 and using the activated coupling device F, that the fifth forward gear G5 can be shifted using the first clutch K1 and using the activated coupling device C, that the sixth forward gear G6 can be shifted using the second clutch K2 and using the activated coupling device A, that the seventh forward gear G7 can be shifted using the first clutch K1 and using the activated coupling device D, and that the eighth forward gear G8 can be shifted as a winding path gear using the first clutch K1 and using the activated coupling device F as well as using the activated shift element I.
In the fourth variant embodiment it can further be seen from the table represented in
Furthermore, a crawler gear C1 can be shifted as a winding path gear using the second clutch K2 and using the activated coupling device G, as well as using an activated shift element I. Beyond that, a further crawler gear C2, can be shifted as a winding path gear using the second clutch K2, using the activated coupling device B, using the activated coupling device D, and using the activated coupling device G, and with the coupling device S_ab1 disengaged.
In addition, an overdrive gear O1 can be shifted as a winding path gear using the second clutch K2 and using the activated coupling device D, as well as using the activated shift element K. An overdrive gear O2 can be shifted as a winding path gear using the first clutch K1 and using the activated coupling device A, as well as using the activated shift element I. Finally, an overdrive gear O3 can be shifted as a winding path gear using the first clutch K1, using the activated coupling device B, using the activated coupling device D, and using the activated coupling device F, and with the coupling device S_ab1 disengaged.
From the shift pattern according to
In addition, for the reverse gear R1, the gear stage i_R is used. Furthermore, for the further reverse gear R2, based on the second clutch K2, the gear stages i_4, i_5 and i_R are used, with the coupling device S_ab1 being disengaged for coupling the two subtransmissions. Beyond that, for the next reverse gear R3, based on the first clutch K1, the gear stages i_R, i_6 and i4 4 are used, the coupling device S_ab2 being disengaged for coupling the two subtransmissions. For the crawler gear C1, based on the second clutch K2, the gear stages i_2, i_7 and i_3 are used, with the two subtransmissions being coupled with the coupling device S_ab2 disengaged. For the crawler gear C2, based on the second clutch K2, the gear stages i_2, i_7 and i_5 are used, with the two subtransmissions being coupled with the coupling device S_ab2 disengaged. For the overdrive gear O1, based on the second clutch K2, the gear stages i_4, i_3 and i_7 are used, with the two subtransmissions being coupled using the activated shift element I. For the overview gear O2, based on the first clutch K1, the gear stages i_7, i_2 and i_4 are used, with the two subtransmissions being coupled with the coupling device S_ab2 disengaged.
From the shift pattern according to
From the shift pattern according to
From the shift pattern according to
From the shift pattern according to
For the crawler gear C1, based on the second clutch K2, the gear stages i_2, i_5 and i_3 are used, and the two subtransmissions are coupled together using the shift element I. In addition, for the next crawler gear C2, based on the second clutch K2, the gear stages i_2, i_7 and i_3 are used, and the two subtransmissions are coupled with the coupling device S_ab1 disengaged. For the overdrive gear O1, based on the second clutch K2, the gear stages i_4, i_3 and i_7 are used, and the two subtransmissions are coupled together using an activated shift element K. In addition, for the overdrive gear O2, based on the first clutch K1, the gear stages i_5, i_2 and i_6 are used, and the two subtransmissions are coupled together using the shift element I. Finally, for the overdrive gear O3, based on the first clutch K1, the gear stages i_7, i_2 and i_4 are used, and the subtransmissions are coupled together with the coupling device S_ab1 disengaged.
In summary, with the first variant embodiment according to
In detail, for the first variant embodiment it can be seen that on the first gear plane 8-12 as a dual gear plane, the idler gear 8 is used for a forward gear G8 and the idler gear 12 is used for a forward gear G6 as well as for one reverse gear R3. On the second gear plane 9-2 as a single gear plane, the idler gear 9 is used for five forward gears G1, G4, G8, O1, O2 and two reverse gears R2, R3. On the third gear plane 3-13 as a single gear plane, the idler gear 13 is used for five forward gears G1, G2, C1, C2, O2. On the fourth gear plane 10-14 as a dual gear plane, the idler gear 10 is used for five forward gears G1, G3, G8, C1, O1, and the idler gear 14 is used for three reverse gears R1, R2, R3. On the fifth gear plane 11-5 as a single gear plane, the idler gear 11 is used for two forward gears G5, C2 as well as for one reverse gear R2. Finally, on the sixth gear plane 6-15 as a single gear plane, the idler gear 15 is used for five forward gears G7, C1, C2, O1, O2.
In summary, with the second variant embodiment according to
In detail, the second variant embodiment results in that on the first gear plane 8-12 as a dual gear plane, the idler gear 8 is used for a forward gear G6 as well as a reverse gear R2 and the idler gear 12 is used for two forward gears G1, G2. On the second gear plane 9-13 as a dual gear plane, the idler gear 9 is used for a forward gear G8, and the idler gear 13 is used for four forward gears G1, G4, G8, O1. On the third gear plane 10-14 as a dual gear plane, the idler gear 10 is used for two forward gears G7, O1 as well as for one reverse gear R2, and the idler gear 14 is used for four forward gears G1, G3, G8, O1. On the fourth gear plane 11-15 as a dual gear plane, the idler gear 11 is used for one forward gear G5, and the idler gear 15 is used for two reverse gears R1, R2.
In summary, for the third variant embodiment according to the
In detail, the third variant embodiment results in that on the first gear plane 8-1 as a single gear plane, that the idler gear 8 is used for four forward gears G6, C2, O2, O3 as well as for a reverse gear R2. On the second gear plane 9-13 as a dual gear plane, the idler gear 9 is used for four forward gears G1, G4, G8, O1 as well as for a reverse gear R4, and the idler gear 13 is used for six forward gears G1, G2, G8, C1, C2, O3 as well as for two reverse gear R3, R5. On the third gear plane 10-3 as a single gear plane, the idler gear 10 is used for six forward gears G1, G3, C1, C2, O1, O2 as well as for three reverse gears R1, R2, R5. On the fourth gear plane 4-14 as a single gear plane, the idler gear 14 is used for five forward gears G5, G8, C1, O2, O3 as well as for two reverse gears R1, R3. On the fifth gear plane 11-15 as a dual gear plane, the idler gear 11 is used for two forward gears G7, O1 as well as for a reverse gear R4, and the idler gear 15 is used for three reverse gears R3, R4, R5.
In summary, for the fourth variant embodiment according to the
In detail, the fourth variant embodiment results in that on the first gear plane 8-12 as a dual gear plane, the idler gear 8 is used for three reverse gears R1, R2, R3 and the idler gear 12 is used for three forward gears G1, G2, C2 as well as for one reverse gear R3. On the second gear plane 9-2 as a single gear plane, the idler gear 9 is used for four forward gears G1, G4, O1, O3. On the third gear plane 3-13 as a single gear plane, the idler gear 13 is used for four forward gears G6, G8, O2, O3 as well as for a reverse gear R2. On the fourth gear plane 10-14 as a dual gear plane, the idler gear 10 is used for five forward gears G1, G3, G8, C1, O1, as well as for a reverse gear R3, and the idler gear 14 is used for one forward gear G8 as well as two reverse gears R1, R2. On the fifth gear plane 11-15 as a dual gear plane, the idler gear 11 is used for four forward gears G7, O1, O2, O3 as well as for a reverse gear R1, and the idler gear 15 is used for three forward gears G5, C1, O2.
In summary with the fifth variant embodiment according to the
In detail, the fifth variant embodiment results in that on the first gear plane 8-1 as a single gear plane, the idler gear 8 is used for two forward gears G6, O2 as well as for a reverse gear R1. On the second gear plane 9-13 as a dual gear plane, the idler gear 9 is used for seven forward gears G1, G2, G8, C1, C2, O2, O3, as well as for a reverse gear R2, and the idler gear 13 is used for five forward gears G1, G4, G8, O1, O3 as well as two reverse gears R3, R4. On the third gear plane 10-3 as a single gear plane, the idler gear 10 is used for four forward gears G5, G8, C1, O2 as well as for a reverse gear R3. On the fourth gear plane 4-14 as a single gear plane, the idler gear 14 is used for five forward gears G1, G3, C1, C2, O1 as well as for two reverse gears R1, R2. On the fifth gear plane 11-5 as a single gear plane, the idler gear 11 is used for four forward gears G7, C2, O1, O3 as well as for a reverse gear R4. Finally, on the sixth gear plane 6-15 as a single gear plane, the idler gear 15 is used for three reverse gears R3, R4, R5.
It is possible with one or also with several variant embodiments that at least one additional gear stage ZW_x (e.g., ZW_8), which is not used in a direct forward gear, is used for winding path gears. The use of an additional gear stage results in the respective Figures of the variant embodiments.
Also, gears x1, x2, . . . x7, x8 can be used for additional winding path gears, which can be added supplementary to a single gear plane, wherein the consecutive numbering of the gears x1, x2, . . . x7, x8 is carried out as follows. The consecutive numbering begins with the first gear x1 of the first countershaft w_v1, based on the associated output stage i_ab_1, continuing up to the fourth gear x4, wherein the first gear on the second countershaft w_v2, based on the associated output stage i_ab_2, is labeled with x5, and the further gears are labeled consecutively up to x8. If the additional gear x1, x2, . . . x7, x8 is used in the context of a reverse gear transmission ratio, a reversal of rotation must occur, for example through the use of an intermediate gear ZR on the intermediate shaft w_zw or similar.
With all variant embodiments of the double clutch transmission, due to these multiple uses of individual idler gears that are provided, fewer gear planes, and thus fewer components are necessary for the same number of gears, resulting in advantageous cost savings and construction space savings.
Independent of the respective variant embodiment, the number “1” in a field of the respective table of the shift pattern according to the
For the coupling device S_ab1 or S_ab2 assigned to an output gear 17 or 18, respectfully, deviating from the previously stated rules, where there is a blank field in the respective table of the switching patterns according to the
Furthermore, in many cases the possibility exists to insert further coupling or shift elements, without influencing the flow of power. As a result of this, gear preselection is enabled.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2009 002 348.8 | Apr 2009 | DE | national |
