None.
This invention relates to strikes or striker plates used for locking doors. A strike or striker plate is typically installed in the jamb of a door to receive a bolt latch of a lock such as a deadbolt so that together, they securely hold the door closed.
To securely lock a door, one needs or wants a strong door, a strong door frame, a strong latch and a strong strike or striker plate. Like a chain, the combined strength of the locked door is limited by the strength of the weakest of the elements.
Focusing on the strike or striker plate, at an outside door to be securely locked, it is common to have a strong striker plate comprised of steel that is screwed into and maybe through the door jamb into the underlying supporting structure. One might use extra-long screws to hold the striker plate not just to the jamb, but also to a 2×4 stud behind the jamb that is part of the structure of the wall. However, even thicker steel striker plates with extra-long screws may be quickly defeated by a motivated thief that is able to apply a powerful kick to the door near the lock and the striker plate. The screws may hold firm to the 2×4 stud, but the striker plate is typically spaced about an inch from the 2×4 stud. The screws may have a lot of tensile strength, but they do bend. With the screws extending an inch out from the stud, such impacts from kicking the door may bend the screws sufficiently to allow the striker plate to pivot inwardly so that the latch may slip out of the hole in the striker plate. The bending screws also are levers to break apart the jamb and the 2×4 studs, which is a second mode of failure of the striker plate. Regardless of the strength of the door and the strength of the latch, if the striker plate fails, the doorway may be breached based on the failure of the simplest and smallest element for an outside security door.
While stronger materials are being continually developed, there is a need for a simple, but effective strike or striker plate to work with stronger doors and stronger latches to provide better security for people and things. There is a need for an improved design for a striker plate to take better advantage of the underlying structure of a doorway opening.
The invention relates to a striker box assembly comprising first and second boxes that are each formed of four connected lateral walls. A first lateral wall is an inner wall, a second lateral wall is a back wall that is opposite the inner wall, a third lateral wall is an upper wall and the fourth of the four lateral walls is a lower wall, and these four lateral walls of each box are connected end to end to form a generally rectangular shape. Each box also has an open front and a boot flange opposite the open front and attached to at least three of the four connected lateral walls at a bottom of the box and arranged generally perpendicular to all four lateral walls. At least one primary screw hole is located in the boot flange of each box and is suited to receive a primary screw to hold the box to a stud in a wall adjacent the door jamb when the boxes are installed, one above the other, in the door jamb. The first and second boxes each further include a jack flange attached at or near the bottom of the inner wall that is arranged to extend away from the open front of the box beyond the boot flange of the box. Additionally, at least one jack screw hole is located in each jack flange that is suited to receive a jack screw through the jack screw hole in each jack flange and into the stud in the wall adjacent the door jamb to hold the jack flange to the stud when the boxes are installed one above the other in the door jamb. The primary screw hole and the jack screw hole each have an axis, and the axis of the primary screw hole is generally perpendicular to the axis of the jack screw hole. Each box further includes an upper wing that is attached to the upper wall at or near the open front of the box and is arranged to extend away from the lower wall. Similarly, each box includes a lower wing attached to the lower wall at or near the open front of the box and arranged to extend away from the upper wall and away from the upper wing. The wings are generally arranged to be in a common plane that is spaced apart and generally parallel to the boot flange and the plane of the wings of both boxes are intended to be in a generally common plane when the boxes are installed in the door jamb. The assembly further includes a cover plate for being attached to the wings of both boxes wherein the cover plate comprises a face plate and a back flange wherein the face plate comprises two spaced apart latch holes that, when installed to a door jamb, are each arranged to receive a latch of a door locking system and wherein each latch hole is arranged to overly an open face of one of the boxes installed in the door jamb. The face plate is generally flat and, when installed to a door jamb, lies in a plane that is generally flush on the wings of the boxes such that the latches of the door locking system may enter into their respective hole in the face plate and into the respective box such that the boxes and cover plate together resist against lateral movement of the latches which would occur when the door is to be opened. The assembly further includes at least one support screw attached to each boot flange of the two boxes where the support screws have a blunt end for being positioned flush against a stud or structural element within wall at the frame of a door in which the box is suited for installation. Thus, by the combination of the boxes with the support screws and cover plate, the assembly is suited to be installed in a door frame and, when installed, is very securely attached to the stud or structural element by screws oriented generally perpendicular to one another within the wall at the doorframe and strongly resist force and impacts that are intended to breach the door when closed and locked.
The invention further relates to an installed striker box assembly for providing a stronger, more secure striker for a latch of a door locking system wherein the assembly includes a jack stud in a wall defining one side of a rough door opening and a door jamb arranged generally along the jack stud wherein the door jamb defines a finished door opening within the rough door opening. A first box is installed in the door jamb at a position to receive a latch from a deadbolt lock and a second box is installed in the door jamb at a position to receive a latch from a doorknob lockset wherein the second box is also positioned in said door jamb and spaced below the first box. Each of the first and second boxes comprise four connected lateral walls where a first lateral wall is an inner wall, a second lateral wall is a back wall that is opposite the inner wall, a third lateral wall is an upper wall and the fourth of the four lateral walls is a lower wall, and wherein the four lateral walls of each box are connected end to end to form a generally rectangular shape. Each box further has an open front oriented toward the respective latches of the deadbolt and doorknob lockset and also has a boot flange opposite the open front and attached to at least three of the four connected lateral walls at a bottom of each box and arranged generally perpendicular to all four lateral walls and also oriented toward the jack stud and arranged to have firm contact indirectly with the jack stud. The assembly includes at least one primary screw hole located in the boot flange of each box along with a primary screw extending through each of the primary screw holes and into the jack stud to hold the respective box to the jack stud. Each box further includes a jack flange attached at or near the bottom of the inner wall and arranged to extend away from the open front of each box beyond the back flange of the box and be positioned flush against the jack stud. The jack flange includes at least one jack screw hole with a jack screw extending through each jack screw hole and into the jack stud holding the jack flange against the jack stud. With this arrangement, the primary screw hole and jack screw hole are also arranged to be generally perpendicular to one another. Each box further includes an upper wing attached to the respective upper wall at or near the open front of the box and arranged to extend away from the lower wall and similarly includes a lower wing attached to the lower wall at or near the open front of the box and arranged to extend away from the upper wall and away from the upper wing, wherein the wings are generally arranged to be in a common plane that is generally parallel to the boot flange. The assembly further includes a cover plate attached to the wings of both boxes wherein the cover plate comprises a face plate and a back flange wherein the face plate includes two spaced apart latch holes wherein a first latch hole is arranged to overly the open front of the first box and a second latch hole is arranged to overly the open front of the second box such that the respective latches of the deadbolt and the doorknob lockset extend through the respective latch holes and into the respective boxes and such that both boxes and the cover plate resist against lateral movement of the latches. The assembly also includes at least one support screw attached to each boot flange of the two boxes where the support screw has a blunt end for being positioned flush against the jack stud to both hold each box away from the jack stud a desired distance so the boxes and cover plate are desirably positioned flush with the door jamb and also so that any force applied to the boxes will be resisted by the support screws in contact with the jack stud. Machine screws are included to hold the cover plate to the boxes, and at least two secondary screws holding the cover plate to the boxes and firmly to the jack stud. The assembly, with the combination of the boxes with the support screws and the cover plate installed in the door jamb in contact with the jack stud and screwed to the jack stud using screws that are oriented in at least two generally perpendicular directions is very securely attached to the jack stud and strongly resists force and impacts that are intended to breach the door when closed and locked.
A more complete understanding of the present invention and benefits thereof may be acquired by referring to the follow description taken in conjunction with the accompanying drawings in which:
Turning now to the detailed description of the preferred arrangement or arrangements of the present invention, it should be understood that the inventive features and concepts may be manifested in other arrangements and that the scope of the invention is not limited to the embodiments described or illustrated. The scope of the invention is intended only to be limited by the scope of the claims that follow.
Turning now to
Referring to
It should be noted that most conventional doors are framed with jack studs on either side of the opening with a header spanning across the top of the rough opening. The jack studs 31 are installed flush against king studs 32 which extend fully to the top plate.
Turning now to the present invention which is a double latch striker box assembly and shown in
The central elements of the composite striker system or assembly are the two boxes 50 and 150 which should be made of strong and robust material. It would be expected that these boxes 50 and 150 would be made of steel and that the walls would have a robust dimension. For example, the thickness of the walls might be between about 1/32″ and about 3/16″ steel depending on the security desired for the door D.
Each of the boxes 50 and 150 includes four connected lateral walls. Box 50 is shown to be comprised of lateral walls 61, 52, 54 and 55. The first lateral wall 61 is also an inner wall 61. A second lateral wall 53 is also a back wall 52 that is opposite the inner wall 61. A third lateral wall 54 is also an upper wall 54 and the fourth lateral wall 55 of the four lateral walls is a lower wall 55. The four lateral walls are connected end to end to form a rectangular shape. The boxes 50 and 150 have an open front or top and a bottom wall 58 (sometimes called a boot flange) that is arranged to at least partially close the bottom of the box 50 or that side of the box facing the jack stud 31. The bottom wall or boot flange 58 may optionally extend fully across that bottom of the box so that it is fully closed on five sides and open on the front or top. In the preferred embodiment, it is only partially closed on the bottom leaving an open gap or pass through along the first lateral wall 61. The bottom wall 58 is also called the boot flange 58 and is arranged generally perpendicular to the four lateral walls 61, 52, 54 and 55.
The back wall 52, the upper wall 54 and lower wall 55 all have a common depth dimension when considering the dimension from the front or top of the box 50 to the bottom. However, inner wall 61 includes a portion that extends beyond the bottom wall 58. This extended portion may be called a jack flange. It may be viewed by some that it is not clear where the inner wall 61 ends and the jack flange begins, but it may be viewed or understood that the jack flange begins about where the plane of the bottom wall or boot flange 58 intersects the inner wall 61. The function of the jack flange 61 will be explained below.
Each box 50 and 150 further includes an upper wing 62 attached to the upper wall 54 and which extends generally flush with the open top of the box 50 and generally perpendicular to the upper wall 54. Similarly, a lower wing 63 is attached to the lower wall 55 and which extends generally flush with the open top of the box and generally perpendicular to the lower wall 55. It should be noted that these wings 62 and 63 extend away from the interior of the box.
Each box 50 and 150 further includes a base wing 65 that is somewhat similar to the upper and lower wings 62 and 63, but attaches to the inner wall 61 and which extends generally flush with and away from open front of the box 50 and generally perpendicular to the inner wall 61. Preferably, the three wings 62, 63 and 65 generally lie in a common plane.
Each box 50 and 150 includes at least one primary screw hole 94 and at least one, but preferably two threaded support screw holes 77 located in the bottom wall or boot flange 58. Each box further includes a pair of threaded assembly holes 74 in the base wing 65 and at least one secondary box hole 75 in each of the top and bottom wings 62 and 63.
Looking back at
Still focusing on
Turning to
As shown in
For all the embodiments, a set of jack screws 82 are used to attach the inner wall or jack flange 61 of each of the boxes 50 and 150 to the jack stud 31 via screw holes 76. It should be noted that jack screws 82 are oriented generally perpendicular to the primary screw 81, the secondary screws 85 and the tertiary screw 87. Having the jack screw arranged at such a strongly divergent angle from the primary, secondary and tertiary screws makes it so that only one screw is always oriented in a strong orientation to resist failure under a destructive load while the other screw may be in a less strong orientation to resist failing. For example, if a fully inserted screw is weakest in pure tension, then if the boxes 50 and 150 were each being pulled straight out from the door jamb J, jack screw 82 would strongly resist that load and tend to provide support for primary screw 81 preventing the primary screw 81 from failing. So, a load imposed on the door D oriented to push the box 50 inwardly into the room in which the door D would swing when opened, the jack screws 82 would be in tension and the primary screws 81 would be in an orientation to the load that would be better able to provide the additional resistance to this type of load or force. Moreover, the jack screws 82 also create a different hinge point resisting failure of the striker box assembly compared to the failure shown in
After the boxes 50 and 150 are attached to the jack stud 31 by primary screws 81 and jack screws 82, cover plate 40 is attached to the boxes by machine screws 83. A third way of attaching the boxes 50 and 150 along with the cover plate 40 to the jack stud 31 is with secondary screws 85 that extend through screw holes 45 in the cover plate 40 and screw holes 75 in the box 50 and then through the jack stud 31 and into king stud 32. The screw holes 45 and 75 align such that the screws 85 hold the cover plate 40 and the box 50 together while attaching to the jack stud 31 and king stud 32. It should be noted that the screw holes 75 are off center relative to the box 50 (as identified by centerline 51 in
Focusing on
One feature of the invention that provides additional strength to the striker box assembly is the way the inner wall 61, the base wing 65 and the back flange 42 are arranged to create a U-channel as seen in
Another aspect of the striker box assembly is that the support screws 92 are arranged to be offset from where the latch 16 may set into the box 50. The box 50 is generally preferred to be about ⅝″ in depth to work with a conventional jamb dimension of 11/16″.
When the drywall 28 and door trim 99 are attached, the striker box assembly will appear to be reasonably similar to conventional systems and the cutouts will not be visible.
Ultimately, the striker box assembly will only be as strong as the materials from which it is constructed and to which it is attached. This invention is intended to take as much advantage of the available structure within the wall surrounding the door as possible in a cost considered manner and reduce the likelihood of failure of the door system based on the striker being the weak link.
In closing, it should be noted that the discussion of any reference is not an admission that it is prior art to the present invention, especially any reference that may have a publication date after the priority date of this application. At the same time, each and every claim below is hereby incorporated into this detailed description or specification as a additional embodiments of the present invention.
Although the systems and processes described herein have been described in detail, it should be understood that various changes, substitutions, and alterations can be made without departing from the spirit and scope of the invention as defined by the following claims. Those skilled in the art may be able to study the preferred embodiments and identify other ways to practice the invention that are not exactly as described herein. It is the intent of the inventors that variations and equivalents of the invention are within the scope of the claims while the description, abstract and drawings are not to be used to limit the scope of the invention. The invention is specifically intended to be as broad as the claims below and their equivalents.
This application is a continuation-in-part application which claims benefit under 35 USC §120 to U.S. application Ser. No. 14/524,722 filed Oct. 27, 2014, entitled “High Security Striker Box”, and that application is incorporated herein in its entirety.
Number | Date | Country | |
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Parent | 14524722 | Oct 2014 | US |
Child | 15351574 | US |