The invention refers to the field of medicinal preparation, specifically a novel double-layer tablet and a preparation method thereof.
A double-layer tablet is a double-phase medicine-release system having a double-layer structure, which not only can achieve the ideal pharmacokinetic behavior by combining two medicines together or combining identical medicine in different release modes together, but improve the stability of the medicines having incompatibility and give the special functions to the tablet.
In preparation of the double-layer tablet, to ensure the medicine of double-layer tablet has the stable structure during the shelf life is the most demanding and practical technology in pharmaceuticals industry.
The double-layer tablet in the prior art includes two layers of tablets which are adhered to each other; and the preparation method thereof is to press the two layers of tablets one by one usually, for example, mix the medicinal active ingredients and the pharmaceutical excipients of one layer of the double-layer tablet and press the mixture into one layer of tablet; then prepare the double-layer tablet after pressing this tablet with the medicinal active ingredients and the pharmaceutical excipients of the other layer of tablet together.
The double-layer tablet of the prior art is featured with poor physical stability, easy breaking and separation of the two layers; and the preparation may be cracked, etc. during transportation and storage as a result of difference of dilatation coefficients among the different pharmaceutical excipients because different pharmaceutical excipients are applied to the two layers of tablets usually.
Therefore, it is necessary to improve the physical stability of the double-layer tablet and ensure integrity of the preparation during transportation and storage.
The invention is to provide a double-layer tablet, which featured with high physical stability, not easy to broken during transportation and storage, approximately constant release of medicine and capability of improving effectiveness and safety of the patient taking the medicine.
The invention achieves the purpose of the above-mentioned invention by designing the double-layer tablet having a new structure, wherein the technical solution is as follows:
The double-layer tablet refers to a double-layer medicine-release mode, which is formed by combining two layers of tablets together, wherein one layer of tablet has hole. Moreover, said hole has the ingredients of the other layer of tablet when the preparation is prepared.
Each layer of said double-layer tablet includes the active ingredients and pharmaceutical excipients, wherein the active ingredients in each layer can be one or two or more than two active ingredients.
The active ingredients in two layers of the double-layer tablet can be the same or different from each other.
Each layer of the double-layer tablet can be the quick release layer or the sustained-release layer, respectively.
The number of said holes is 1-3, preferably 1.
The diameters of said holes are 1-10 mm, preferably 2-6 mm.
Said double-layer tablet can be coated, etc. by using the conventional method in this field in accordance with the actual need.
A method of preparing said double-layer tablet includes the steps of:
Moreover, in one embodiment of the invention, the tablet I with hole is formed from the component I by using an annular punch.
As for the advantages of the invention, the component I layer of the double-layer tablet has holes; the double-layer tablet acquired is very firm and cannot be separated during transportation and storage because the component II is filled in the holes of the tablet I. See
The preparation method of the double-layer tablet in the invention is applicable for preparation of all kinds of double-layer tablet. Further, the technicians in this field can select all kinds of conventional pharmaceutical excipients in accordance with actual need.
The pharmaceutical excipients is one or more selected from sustained-release material, filler, disintegrating agent, lubricant, binder and glidant. The sustained-release material is one or more preferably selected from hydroxypropyl methylcellulose, ethyl cellulose and hydroxy propyl cellulose; the filler is one or more preferably selected from lactose, pregelatinized starch and microcrystalline cellulose; the disintegrating agent is one or more preferably selected from sodium carboxymethyl cellulose, sodium carboxymethyl starch and polyvinylpolypyrrolidone; the lubricant is one or more preferably selected from stearic acid, magnesium stearate and talcum powder; the binder is one or more preferably selected from polyvidone, hydroxy propyl cellulose and hydroxylpropyl methylcellulose; and the glidant is superfine silica powder preferably.
The component I in the invention preferably includes following ingredients with percentages by weight:
The granules II in the invention preferably include following ingredients with percentages by weight:
The double-layer table of the invention also includes the coating preferably, wherein the coating comprises following components with percentage:
The following refers to an example of the double-layer tablet prepared in accordance with the solution of the invention and combining with the analgesic quick release/sustained release:
A analgesic double-layer controlled-release tablet comprises a quick release layer and a sustained-release layer; both quick release layer and sustained-release layer comprise the active ingredients having analgesic effect and pharmaceutical excipients, wherein said sustained-release layer has holes in which the granules of medicine of the quick release layer are filled; the diameters of the holes are 2-6 mm.
Said active ingredients having analgesic effect refer to one or more selected from aspirin, magnesium salicylate, sodium salicylate, choline magnesium trisalicylate, diflunisal, bisalicylate, ibuprofen, indometacin, flurbiprofen, phenoxy ibuprofen naproxen, nabumetone, piroxicam, phenylbutazone, diclofenac sodium, fenoprofen, ketoprofen, ketorolac, tetraclofenamic acid, sulindac, tolmetin, anisodamine, and the derivatives of the above-mentioned compounds; said quick release layer and said sustained-release layer include the identical or different active ingredients; said pharmaceutical excipients refer to one or more selected from filler, disintegrating agent, lubricant, binder and glidant.
All kinds of pharmaceutical excipients listed below can be selected, but are not limited to the scope of the invention. Actually, all kinds of pharmaceutical excipients used in the invention can be the pharmaceutical excipients which are used by the technicians in this field generally in accordance with actual need, for example, said filler refers to one or more selected from lactose monohydrate, lactose, pregelatinized starch and microcrystalline cellulose; said disintegrating agent refers to one or more selected from sodium carboxymethyl cellulose, croscarmellose sodium, sodium carboxymethyl starch and polyvinylpolypyrrolidone; said lubricant is one or more selected from stearic acid, magnesium stearate and talcum powder; said binder is one or more selected from polyvidone, hydroxypropyl cellulose and hydroxypropyl methylcellulose; and said glidant is silicon dioxide. Moreover, the sustained-release layer in the analgesic double-layer tablet also comprises the sustained-release material.
Said sustained-release material is one or more selected from hydroxypropyl methylcellulose, ethyl cellulose and hydroxypropyl cellulose; and said sustained-release layer comprises the following component by weight:
Said quick release layer and the quick release granule comprise the following component by weight:
Said double-layer controlled-release tablet also comprises the coating which includes the following component by weight:
A method of preparing the analgesic double-layer controlled-release layer comprises the steps of:
The following refers to one example of the double-layer tablet prepared in accordance with the solution of the invention and combining with the hypnotic quick release/sustained release:
Said hypnotic medicine is one of zolpidem, zaleplon, zopiclone, triazolam, midazolam, flurazepam, diazepam, chlordiazepoxide, nitrazepam, estazolam, alprazolam or lorazepam, and the derivatives of the above-mentioned compounds; said sustained-release material is one or more selected from hydroxypropyl methylcellulose, ethyl cellulose and hydroxy propyl cellulose; and said pharmaceutical excipients is one or more selected from filler, disintegrating agent, lubricant, binder and glidant.
Said filler is one or more selected from lactose monohydrate, lactose, pregelatinized starch and microcrystalline cellulose; said disintegrating agent refers to one or more selected from sodium carboxymethyl cellulose, croscarmellose sodium, sodium carboxymethyl starch and polyvinylpolypyrrolidone; said lubricant is one or more selected from stearic acid, magnesium stearate and talcum powder; said binder is one or more selected from polyvidone, hydroxypropyl cellulose and hydroxypropyl methylcellulose; and said glidant is silicon dioxide.
Said sustained-release layer in the double-layer controlled-release tablet comprises following components by weight:
Said quick release layer and the quick release granules comprise following components by weight:
The method of preparing said hypnotic double-layer controlled-release tablet comprises steps of
The invention has the technical effects as follows:
One layer of the double-layer tablet has holes which will be filled by the components of the other layer during preparation of tablets; therefore, the two layers of tablets are combined together tightly, and cannot be separated easily during storage and transportation.
It is detected by leaching test that the time limit of disintegration of the double-layer controlled-release tablet is 10-30 s; the sustained-release layer shows the zero order release mode, that is, approximately constant release of medicine, which can facilitate implementation of keeping the stable plasma concentration of the medicine in patient; thus, the effectiveness and the safety of the medicine taken by the patient are improved greatly.
In
The double-layer controlled-release tablet in analgesic embodiments 1-5 is composed of a quick release layer and a sustained-release layer. See Table 1 below for two layers of granules for tabletting the double-layer tablets:
The coating can be applied to said double-layer tablet and the coating comprises following components:
The follows explains the preparation method of the double-layer controlled-release tablet of analgesic embodiments 1-5.
1. Preparation of sustained-release granules:
2. Preparation of quick release granules:
3. Preparation of double-layer controlled-release tablet:
The sustained-release layer should be pressed into the sustained-release tablets without hole, with holes having diameters 3 mm, with holes having diameters 4 mm and with holes having diameters 6 mm in this embodiment to implement the leaching test, in order to investigate effect of the hole diameter of the sustained-release layer for leaching, wherein the greater the hole diameter of the sustained-release layer is, the faster the leaching speed would be.
The double-layer tablet prepared is applied to leaching test in order to investigate the sustained-release effect after quick release, wherein the quick release layer has been leached completely when sampling and detecting after 0.5 h, see
1. Preparation of sustained-release granules:
2. Preparation of quick release granules:
3. Preparation of double-layer controlled-release tablet:
Sampling and detection are implemented within 0.25 h in order to investigate the disintegrating speed of the quick release layer of the double-layer tablet and the sustained-release effect after quick release of the double-layer tablet, wherein the quick release layer is leached more than 85%; and see
1. Preparation of sustained-release granules:
2. Preparation of quick release granules:
3. Preparation of double-layer controlled-release tablet:
The leaching tests are implemented for the double-layer tablet prepared in order to investigate the sustained-release effect after quick release of the tablet. Seen from the leaching curve, the quick release effect and sustained-release effect are significant; and see the
1. Preparation of sustained-release granules:
2. Preparation of quick release granules:
3. Preparation of double-layer controlled-release tablet:
The single-layer quick release tablet and the double-layer tablets are prepared to implement the leaching tests in order to investigate the disintegrating speed of the quick release layer of the medicine and the effect of the hole diameter of the sustained-release layer to the sustained-release effect, wherein the quick release layer has been leached more than 90% when sampling and detecting after 0.5 h. Moreover, the linear effect of the in vitro leaching curve of the sustained-release layer having hole diameter of 4 mm is superior to the one of the in vitro leaching curve of the sustained-release layer having hole diameter of 6 mm in this embodiment; and see
The preparation method is the same as that in the embodiment 3, but the ingredients used are different, seeing the Table 1
The following shall explain the stability test of the analgesic double-layer tablet in the invention:
The inventor selected 100 double-layer tablets with the sustained-release layers without hole, 100 double-layer tablets with the sustained-release layers having holes with diameters of 3 mm, 4 mm or 6 mm respectively to implement the friability testing and comparison study by using the friability tester, wherein the raw materials, the pharmaceutical excipients and the proportion were implemented in accordance with the embodiment 1; and see Table 2 for the result.
It was proved from the result of said friability test that:
20 double-layer tablets were selected from the embodiment 4 respectively, and were placed in the stability testing box to observe after 24 h, wherein the humidity was set at RH95%; and the temperature was set at 25° C. See Table 3 for the result.
The result indicated that the double-layer tablet of the invention still had nice stability and was not subjected to lamination under the condition that the ambient humidity was great, the swelling degree of the quick release layer was greater than that of the sustained-release layer and the double-layer tablet could not be separated easily although the quick release layer in the prescription included the super disintegrating agent, and the disintegrating agent had strong hygroscopicity.
The double-layer tablets with sustained-release layers having no hole and the double-layer tablets having sustained-release layers with one, two and three holes were pressed in accordance with the formula in embodiment 3 (the quick release layer included only the active ingredients and excipient, but did not include the binder); 20 tablets were selected respectively to implement the friability tests in the friability tester and carry out comparison study; and see Table 4 for the result.
It was proved by said friability test that:
See Table 5 for the prescription of the double-layer controlled-release tablet in hypnotic embodiments 1-5.
The formula of the coating of the double-layer controlled-release tablet in hypnotic embodiments 1-5 is the same as that in said hypnotic embodiment.
The preparation method comprises steps of:
1. Preparation of sustained-release granules:
2. Preparation of quick release granules:
3. Preparation of double-layer controlled-release tablet:
The sustained-release layer should be pressed into the sustained-release tablets without hole, with holes having diameters 3 mm, with holes having diameters 4 mm and with holes having diameters 6 mm in this embodiment to implement the leaching test, in order to investigate effect of the hole diameter of the sustained-release layer to leaching, wherein the greater the hole diameter of the sustained-release layer is, the faster the leaching speed would be. Moreover, see
The double-layer tablet prepared is applied to leaching test in order to investigate the sustained-release effect after quick release, wherein the quick release layer has been leached completely when sampling and detecting after 0.5 h, see
1. Preparation of sustained-release granules:
2. Preparation of quick release granules:
3. Preparation of double-layer controlled-release tablet:
The single-layer quick release tablet and the double-layer tablets are prepared to implement the leaching tests in order to investigate the disintegrating speed of the quick release layer of the medicine and the sustained-release effect after quick release of the double-layer tablet, wherein the quick release layer has been leached more than 90% when sampling and detecting after 0.25 h. Moreover, see
1. Preparation of sustained-release granules:
2. Preparation of quick release granules:
3. Preparation of double-layer controlled-release tablet:
The double-layer tablets prepared are applied to leaching test in order to investigate the sustained-release effect after quick release of the tablet; the quick release layer has been leached completely when sampling and detecting after 0.5 h. Moreover, see
1. Preparation of sustained-release granules:
2. Preparation of quick release granules:
3. Preparation of double-layer controlled-release tablet:
The single-layer quick release tablet and the double-layer tablets are prepared to implement the leaching tests in order to investigate the disintegrating speed of the quick release layer of the medicine and the sustained-release effect after quick release of the double-layer tablet, wherein the quick release layer has been leached more than 90% when sampling and detecting after 0.25 h. Moreover, see
The preparation method is the same as that in the embodiment 3, but the ingredients to be used are different, seeing the Table 1
100 double-layer tablets having sustained-release layer without hole and 100 double-layer tablets having sustained-release layer with holes of different diameters are prepared respectively in accordance with the formula and the method in the embodiment 1 in order to implement friability testing and comparison study in the friability tester respectively; and see Table 6 for the result.
The result indicates that:
1. The double-layer tablets with sustained-release layer having holes are not subjected to lamination.
2. The tablets having small diameters would less likely to be broken.
20 double-layer tablets with sustained-release layer having no hole and 20 double-layer tablets with sustained-release layers having holes of different diameters were prepared in accordance with the formula and method in the embodiment 4 respectively, and were placed in the stability testing box, wherein the humidity was set at RH95%; and the temperature was set at 25° C.
Observe the double-layer tablets after 24 h, and see Table 7 for the result.
The quick release layer of the formula includes the super disintegrating agent having strong hygroscopicity; the degree of swelling of the quick release layer is greater than that of the sustained-release layer, and upper layer and the lower layer of the double-layer tablet without hole may be separated from each other when the ambient humidity is great. The quick release granules in the hole may swell after absorbing the moisture when the sustained-release layer has the hole, and the quick release layer may be combined with the sustained-release layer more tightly. Therefore, the double-layer tablet having hole is not subjected to separation during the test. The result indicated that the double-layer tablet of the invention could keep the stability in the high-temperature and high-humidity environment.
20 double-layer tablets with sustained-release layer having no hole and 20 double-layer tablets with sustained-release layers having different number of holes were prepared in accordance with the formula and method in the embodiment 3 respectively, and were placed in the friability tester to carry out the friability testing and comparison study, wherein the quick release layer included only the active ingredients and the excipient, but did not include the binder. Moreover, see Table 8 for the result.
The result indicates that:
Seen from the above-mentioned result, the double-layer tablet prepared in the invention has the physical stability superior to the common double-layer tablet, and is more useful for storage and transportation; further, the medicine in the double-layer tablet can be released approximately at constant speed.
Number | Date | Country | Kind |
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201310716482.6 | Dec 2013 | CN | national |
201310717968.1 | Dec 2013 | CN | national |
201310718529.2 | Dec 2013 | CN | national |
This application is a divisional application of U.S. patent application Ser. No. 15/107,892, now allowed, which is a U.S. National Phase of International Patent Application No. PCT/CN2014/094367, filed Dec. 19, 2014, which claims benefit of priority to Chinese Patent Application No. 201310717968.1, filed Dec. 23, 2013, Chinese Patent Application No. 201310716482.6, filed Dec. 23, 2013, and Chinese Patent Application No. 201310718529.2, filed Dec. 23, 2013, the disclosures of which applications are incorporated by reference herein in their entireties for all purposes.
Number | Date | Country | |
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Parent | 15107892 | Jun 2016 | US |
Child | 16178547 | US |