Double-lift exhaust pulse boosted engine compression braking method

Information

  • Patent Grant
  • 6321717
  • Patent Number
    6,321,717
  • Date Filed
    Tuesday, February 15, 2000
    24 years ago
  • Date Issued
    Tuesday, November 27, 2001
    22 years ago
Abstract
A method of compression braking is provided for use in an internal combustion engine having a plurality of combustion chambers that share a common exhaust manifold, such as, for example, a six-cylinder engine. The method comprises the steps of moving each exhaust valve to an open position at a first time corresponding to approximately the beginning of the power portion of the cycle of the combustion chamber associated with the exhaust valve and moving each exhaust valve to the open position at a second time corresponding to approximately the end of the intake portion of the cycle of the combustion chamber associated with the exhaust valve.
Description




TECHNICAL FIELD




The present invention relates generally to engine retarding methods and, more particularly, to a method for engine compression braking.




BACKGROUND ART




Engine brakes or retarders are used to assist and supplement wheel brakes in slowing heavy vehicles, such as tractor-trailers. Engine brakes are desirable because they help alleviate wheel brake overheating. As vehicle design and technology have advanced, the hauling capacity of tractor-trailers has increased, while at the same time rolling resistance and wind resistance have decreased. Thus, there is a need for advanced engine braking systems in today's heavy vehicles.




Known engine compression brakes convert an internal combustion engine from a power generating unit into a power consuming air compressor.




U.S. Pat. No. 3,220,392 issued to Cummins on Nov. 30, 1965, discloses an engine braking system in which an exhaust valve located in a cylinder is opened when the piston in the cylinder nears the top dead center (TDC) position on the compression stroke. An actuator includes a master piston, driven by a cam and pushrod, which in turn drives a slave piston to open the exhaust valve during engine braking. The braking that can be accomplished by the Cummins device is limited because the timing and duration of the opening of the exhaust valve is dictated by the geometry of the cam which drives the master piston and hence these parameters cannot be independently controlled.




In an effort to maximize braking power, engine braking systems have been developed that use both the compression stroke and what would normally be the exhaust stroke of the engine in a four-cycle powering mode to produce two compression release events per engine cycle. Such systems are commonly referred to as two-cycle retarders or two-cycle engine brakes and are disclosed, for example, in U.S. Pat. No. 4,592,319 issued to Meistrick on Jun. 3, 1986, and in U.S. Pat. No. 4,664,070 issued to Meistrick et al. on May 12, 1987. The Meistrick et al. '070 patent also discloses an electronically controlled hydro-mechanical overhead which operates the exhaust and intake valves and is substituted in place of the usual rocker arm mechanism for valve operation.




A method of two-cycle exhaust braking using a butterfly valve in an exhaust pipe or manifold in combination with opening an exhaust valve at both the beginning and the end of the compression stroke is disclosed in U.S. Pat. No. 4,981,119 issued to Neitz et al. on Jan. 1, 1991.




In a further effort to maximize braking power, systems have been developed which open the exhaust valves of each cylinder during braking for at least part of the downstroke of the associated piston. In this manner, pressure released from a first cylinder into the exhaust manifold is used to boost the pressure of a second cylinder. Thereafter, the pressure in the second cylinder is further increased during the upstroke of the associated piston so that retarding forces are similarly increased. This mode of operation is termed “back-filling” and systems employing this mode of operation are disclosed in the Meistrick '319 patent and in U.S. Pat. No. 4,741,307 issued to Meneely on May 3, 1988.




U.S. Pat. No. 5,526,784 issued to Hakkenberg et al. on Jun. 18, 1996, and assigned to the assignee of the present invention, discloses a system and method for compression braking of a multi-cylinder engine that uses simultaneous opening of all exhaust valves of the engine. The system and method of the Hakkenberg et al. '784 patent, when implemented in a multi-cylinder engine such as, for example, a 6-cylinder engine, provides higher cylinder pressures in cylinders still in the early stages of a compression stroke when the exhaust valves are opened, thereby allowing the cylinder pressure to build up and increase the braking function.




U.S. Pat. No. 5,724,939, issued to Faletti et al. on Mar. 10, 1998, and assigned to the assignee of the present invention, discloses two-cycle and four-cycle methods of compression braking for an internal combustion engine. In accordance with the method disclosed in the Faletti et al. '939 patent, exhaust valves are opened in cylinders wherein associated pistons are near TDC and substantially simultaneously, exhaust valves are opened in cylinders wherein associated pistons are nominally past bottom dead center (BDC). This provides an advantageous braking power increase due to back-filling of the cylinders wherein associated pistons are nominally past BDC.




DISCLOSURE OF THE INVENTION




Applicant has discovered that a desirable method of back-filling for an engine braking system is to open each exhaust valve in each cylinder at a first time at approximately the beginning of the power stroke and at a second time at approximately the end of the intake stroke. This method provides additional braking power resulting from back-filling of each cylinder, and simulations indicate that an increase of braking power of approximately 20% is provided by the method of the present invention, as compared to braking without back-filling.




In accordance with one aspect of the present invention, a method of compression braking is provided for use in an internal combustion engine having a plurality of combustion chambers. Each combustion chamber operates in a cycle comprising intake, compression, power and exhaust portions, and each combustion chamber is in flow communication with an exhaust valve movable between an open position and a closed position for selectively placing each combustion chamber in flow communication with a common exhaust manifold. The method comprises the steps of moving each exhaust valve to the open position at a first time corresponding to approximately the beginning of the power portion of the cycle of the combustion chamber associated with the exhaust valve and moving each exhaust valve to the open position at a second time corresponding to approximately the end of the intake portion of the cycle of the combustion chamber associated with the exhaust valve.




In accordance with another aspect of the present invention, each portion of the cycle of the internal combustion engine comprises 180 degrees of crank angle rotation and the step of moving each exhaust valve to the open position at the first time includes a step of holding the exhaust valve open from approximately the beginning of the power portion of the cycle of the combustion chamber associated with the exhaust valve to a crank angle of about 80 degrees after the beginning of the power portion of the cycle of the combustion chamber associated with the exhaust valve.




In accordance with yet another aspect of the present invention, the step of moving each exhaust valve to the open position at the second time includes a step of holding the exhaust valve open from a crank angle of about 120 degrees after the beginning of the intake portion of the cycle of the combustion chamber associated with the exhaust valve to a crank angle of about 30 degrees after the beginning of the compression portion of the cycle of the combustion chamber associated with the exhaust valve.




Other features and advantages are inherent in the method claimed and disclosed or will become apparent to those skilled in the art from the following detailed description in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a block diagram of an exhaust valve actuation system capable of carrying out the method of the present invention;





FIG. 2

is a diagrammatic partial sectional view of the valve actuation system of

FIG. 1

showing the exhaust valves in a closed position;





FIG. 3

is a view similar to

FIG. 2

, showing the exhaust valves in an open position;





FIG. 4

is an exaggerated enlarged detail view encircled by


4





4


of

FIG. 3

;





FIG. 5

is a block diagram of an exhaust valve actuation system for use with a six cylinder engine capable of carrying out the method of the present invention;





FIG. 6

is a table showing the timing of exhaust valve opening for each cylinder of the system of

FIG. 5

during a braking mode of operation in accordance with the method of the present invention; and





FIG. 7

is a plot depicting simulation results illustrating the braking mode of operation in accordance with the present invention, and showing combustion chamber pressure, combustion chamber temperature, valve events and exhaust port pressure as a function of crank angle (a fueling graph is indicated by the solid line, an exhaust back fill is indicated by the section line symbol and the baseline is indicated by the hidden line symbol).











BEST MODE FOR CARRYING OUT THE INVENTION




The present invention will now be described with reference to

FIGS. 1-5

that show an apparatus capable of carrying out the method of the present invention, which comprises an exhaust valve actuation system


10


A, associated with a cylinder


11


A of a six-cylinder, four-cycle internal combustion engine


12


. For clarity, only the valve actuation system


10


A, associated with cylinder


11


A is shown in

FIGS. 1-3

, as the components and operation thereof are identical to those of valve actuation systems


10


B,


10


C,


10


D,


10


E and


10


F that are associated with cylinders


11


B,


11


C,


11


D,


11


E and


11


F, respectively. The engine


12


has a cylinder head


14


and one or more engine exhaust valve(s)


16


associated with each cylinder and reciprocally disposed within the cylinder head


14


. The exhaust valves


16


are only partially shown in

FIGS. 2 and 3

and are movable between a first or closed position, shown in

FIG. 2

, and a second or open position, shown in FIG.


3


. The valves


16


are biased toward the first position by any suitable means, such as by helical compression springs


18


. Each valve


16


, when open, places an associated engine cylinder


11


A,


11


B,


11


C,


11


D,


11


E or


11


F in fluid communication with a common exhaust manifold


13


via an exhaust port


15


.




An actuator head


20


has an axially extending bore


22


therethrough of varying diameters. Additionally, the actuator head


20


has a rail passage


24


A therein which may be selectively placed in fluid communication with either a low pressure fluid source


26


or a high pressure fluid source


28


, both of which are shown in FIG.


1


. The pressure of the fluid from the high pressure fluid source


26


is greater than 1500 psi, and more preferably, greater than 3000 psi. The pressure of the fluid from the low pressure fluid source is preferably less than 400 psi, and more preferably, less than 200 psi.




A cylindrical body


30


(

FIG. 2

) is sealingly fitted within the bore


22


by a plurality of O-rings


32


and has an axially extending bore


36


.




A bridge member


46


is disposed within a recess


48


in the actuator head


20


adjacent to the body


30


. The bridge


46


has a bore


50


of predetermined length which is coaxially aligned with the bore


36


in the body


30


.




A plunger


54


includes a plunger surface


58


and includes an end portion


60


secured within the bore


50


of the bridge


46


. A second end


62


of the plunger


54


is slidably disposed within the bore


36


of the body


30


. The second end


62


of the plunger


54


has a frusto-conical shape


64


which diverges from the plunger surface


58


at a predetermined angle which can be seen in more detail in FIG.


4


. The plunger


54


may be integrally formed with or separately connected to the bridge


46


, such as by press fitting. The plunger


54


is operatively associated with the valves


16


and is movable between a first position and a second position. The movement of the plunger


54


toward the second position moves the valves


16


to the open position. It should be understood that the plunger


54


may be used to directly actuate the exhaust valves


16


without the use of a bridge


46


. In this manner, the plunger


54


would be integrally formed with or separately positioned adjacent the exhaust valves


16


such that the valves


16


are engaged when the plunger


54


is moved to the second position.




A means


68


for communicating low pressure fluid into the bridge


46


is provided. The communicating means


68


includes a pair of orifices


69


disposed within the bridge


46


and a pair of connecting passages


70


extending through the orifices


69


and the bridge


46


and into the plunger


54


. A longitudinal bore


74


extends through a portion of the plunger


54


and is in fluid communication with the connecting passages


70


within the bridge


46


. An orifice


80


extends outwardly from the longitudinal bore


74


. A cross bore


84


extends through the body


30


at a lower end


90


. The cross bore


84


is connected to a lower annular cavity


94


defined between the body


30


and the actuator head


20


. The lower annular cavity


94


is in communication with the low pressure fluid source


26


through a passage


96


A in the actuator head


20


. As discussed in further detail below, the cross bore


84


has a predetermined position relative to the orifice


80


such that the orifice


80


is in fluid communication with the low pressure fluid source


26


through the passage


96


A when the plunger


54


begins to move from the first position to the second position.




A pair of hydraulic lash adjusters


100


,


102


are secured within a pair of large bores


106


,


107


, respectively, in the bridge


46


by any suitable means, such as a pair of retaining rings


108


,


110


. The lash adjusters


100


,


102


are in fluid communication with the orifices


69


and the connecting passages


70


and are adjacent the exhaust valves


16


. However, it should be understood that the lash adjusters


100


,


102


may or may not have the orifices


69


dependent upon the internal design used.




A plug


120


is connected to the actuator head


20


and is sealingly fitted into the bore


50


at an upper end


124


of the body


30


in any suitable manner, such as by threading or press fitting and/or by retainer plates


125


secured to the actuator head


20


by bolts


127


. A cavity


130


forming a part of the bore


50


is defined between the plug


120


and the plunger surface


58


. It should be understood that although a plug


120


is shown fitted within the bore


50


to define the plunger cavity


130


, the cylinder head


14


may be sealingly fitted against the bore


50


. Therefore, the plunger cavity


130


would be defined between the cylinder head


14


and the plunger surface


58


.




A first means


140


for selectively communicating fluid from the high pressure fluid source


28


into the plunger cavity


130


is provided for urging the plunger


54


toward the second position. The first communicating means


140


includes means


144


defining a primary flow path


148


between the high pressure fluid source


28


and the plunger cavity


130


during initial movement toward the second position. The means


144


further defines a secondary flow path


152


between the high pressure fluid source


28


and the plunger cavity


130


during terminal movement toward the second position.




A control valve, preferably a spool valve


156


A, communicates fluid through the high pressure rail passage


24


A and into the primary and secondary flow paths


148


,


152


. The spool valve


156


A is biased to a first position P


1


by a pair of helical compression springs (not shown) and moved against the force of the springs (not shown) to a second position P


2


by an actuator


158


A. The actuator


158


A may be of any suitable type, however, in this embodiment the actuator


158


A is a piezoelectric motor. The piezoelectric motor


158


A is driven by a control unit


159


which has a conventional on/off voltage pattern.




The primary flow path


148


of the first communicating means


140


includes an annular chamber


160


defined between the body


30


and the actuator head


20


. A main port


164


is defined within the body


30


in fluid communication with the annular chamber


160


and has a predetermined diameter. An annular cavity


168


is defined between the plunger


54


and the body


30


and has a predetermined length and a predetermined position relative to the main port


164


. The annular cavity


168


is in fluid communication with the main port


164


during a portion of the plunger


54


movement between the first and second positions. A passageway


170


is disposed within the plunger


54


and partially traverses the annular cavity


168


for fluid communication therewith.




A first check valve


174


is seated within a bore


176


in the plunger


54


and has an orifice


178


therein in fluid communication with the passageway


170


. The first check valve


174


has an open position and a closed position and the orifice


178


has a predetermined diameter.




A stop


180


is seated within another bore


182


in the plunger


54


and is disposed a predetermined distance from the first check valve


174


. The stop


180


has an axially extending bore


184


for fluidly communicating the orifice


178


with the plunger cavity


130


and a relieved outside diameter. A return spring


183


is disposed within the first check valve between the valve


174


and the stop


180


.




The secondary flow path


152


of the first communicating means


140


includes a restricted port


190


which has a diameter less than the diameter of the main port


164


. The restricted port


190


fluidly connects the annular chamber


160


to the annular cavity


168


during a portion of the plunger


54


movement between the first and second positions.




A second means


200


for selectively communicating fluid exhausted from the plunger cavity


130


to the low pressure fluid source


26


in response to the helical springs


18


is provided for urging the plunger


54


toward the first position. The second communicating means


200


includes means


204


defining a primary flow path


208


between the plunger cavity


130


and the low pressure fluid source


26


during initial movement from the second position toward the first position. The means


144


further defines a secondary flow path


210


between the plunger cavity


130


and the low pressure fluid source


26


during terminal movement from the second position toward the first position. The spool valve


156


A selectively communicates fluid through the primary and secondary flow path


208


,


210


and into the low pressure fluid source


26


through the rail passage


24


A.




The primary flow path


208


of the second communicating means


200


includes a second check valve


214


seated within a bore


216


in the body


30


with a portion of the second check valve


214


extending into the annular chamber


160


. The second check valve


214


has an open and a closed position. A small conical shaped return spring (not shown) is disposed within the second check valve


214


. An outlet passage


218


is defined within the body


30


between the second check valve


214


and the plunger


54


. The outlet passage


218


provides fluid communication between the plunger cavity


130


and the annular chamber


160


when the second check valve


214


is in the open position during a portion of the plunger


54


movement between the second and the first position.




The secondary flow path


210


of the second communicating means


200


places the orifice


178


in fluid communication with the low pressure source


26


during a portion of the plunger


54


movement between the second and first positions.




A first hydraulic means


230


is provided for reducing the plunger


54


velocity as the valves


16


approach the open position. The first hydraulic means


230


restricts fluid communication to the annular cavity


168


from the high pressure fluid source


28


through the main port


164


during a portion of the plunger


54


movement between the first and second positions and blocks fluid communication to the annular cavity


168


from the high pressure fluid source


28


through the main port


164


during a separate portion of the plunger


54


movement between the first and second positions. A second hydraulic means


240


is provided for reducing the plunger


54


velocity as the valves


16


approach the closed position. The second hydraulic means


240


includes the frusto-conical shaped second end


62


of the plunger


54


for restricting fluid communication to the low pressure fluid source


26


from the plunger cavity


168


through the outlet passage


218


and for blocking fluid communication to the low pressure fluid source


26


from the plunger cavity


168


through the outlet passage


218


.




INDUSTRIAL APPLICABILITY




For increased understanding, the following sequence begins with the plunger


54


in the first position, and therefore, the valve in the closed (or seated) position. Referring to

FIG. 1

, at the beginning of the valve opening sequence, voltage from the control unit


159


is applied to the piezoelectric motor


158


A which, in turn, drives the spool valve


156


A in a known manner from the first position P


1


to the second position P


2


. Movement of the spool valve


156


A from the first position P


1


to the second position P


2


closes off communication between the low pressure fluid source


26


and the plunger cavity


130


and opens communication between the high pressure fluid source


28


and the plunger cavity


130


.




Referring specifically to

FIG. 2

, during the initial portion of the plunger


54


movement from the first position to the second position, high pressure fluid from the high pressure fluid source


28


is communicated to the plunger cavity


130


through the primary flow path


148


. The high pressure fluid unseats the first check valve


174


, allowing the majority of high pressure fluid to rapidly enter the plunger cavity


130


around the first check valve


174


through the relieved outside diameter of the stop


180


.




As the plunger cavity


130


fills with high pressure fluid, the plunger


54


moves rapidly downward opening the valves


16


against the force of the springs


18


. As the plunger


54


moves downward, the position of the annular cavity


168


in relation to the main port


164


constantly changes. The downward motion of the annular cavity


168


allows fluid connection between the annular cavity


168


and the restricted port


190


, thereby allowing high pressure fluid to enter the plunger cavity


130


through both the primary and secondary flow paths


148


,


152


.




As seen in

FIG. 3

, when the annular cavity


168


moves past the main port


164


in the terminal portion of the plunger movement fluid communication is restricted and eventually blocked by the outer periphery of the plunger


54


so that all fluid communication between the high pressure fluid source


28


and the plunger cavity


130


is through the restricted port


190


. Since the diameter of the restricted port


190


is smaller than the main port


174


, downward motion of the plunger


54


is slowed, thereby reducing the velocity of the valve


16


as it reaches a fully open position.




As the annular cavity


168


moves past the restricted port


190


, fluid communication is restricted and eventually blocked by the outer periphery of the plunger


54


which allows the plunger


54


to hold the valve


16


at its maximum lift position. As leakage occurs within the system, the plunger


54


will move up and slightly re-open the restricted port


190


and, therefore, recharge the plunger cavity


130


causing the plunger


54


to move back down. The valve


16


open position is then stabilized around the maximum lift position by the small movements of the plunger


54


opening and closing the restricted port


190


. During this time, the return spring


183


on the first check valve


174


returns the valve


174


to its seat. It should be understood that the restricted port


190


may not be necessary dependent upon specific designs which would accomplish rapid stopping of the plunger


54


at maximum lift, such as utilizing a plunger


54


with a larger diameter or higher forces on the springs


18


.




Referring again to

FIG. 1

, to begin the valve closing sequence, voltage from the control unit is removed from the piezoelectric motor


158


A which, in turn, allows the spool valve


156


A to return in a known manner from the second position P


2


to the first position P


1


. Movement of the spool valve


156


A from the second position P


2


to the first position P


1


closes off communication between the high pressure fluid source


28


and the plunger cavity


130


and opens communication between the low pressure fluid source


26


and the plunger cavity


130


. At this stage, the potential energy of the springs


18


is turned into kinetic energy in the upwardly moving exhaust valve


16


.




Referring more specifically to

FIG. 3

, the high pressure fluid within the plunger cavity


130


unseats the second check valve


214


since low pressure fluid is now within the annular chamber


160


. The unseating of the second check valve


214


allows the majority of fluid within the plunger cavity


130


to rapidly return to the low pressure fluid source


26


through the primary flow path


208


. A portion of the high pressure fluid within the plunger cavity


130


is returned to the low pressure fluid source


26


through the secondary flow path as the orifice


178


fluidly connects with the annular chamber


160


during the terminal plunger


54


movement from the second position to the first position.




As the second end


62


of the plunger


54


having the frusto-conical shape


64


moves past the outlet passage


218


, fluid communication to the low pressure fluid source


26


is gradually restricted and eventually blocked, reducing the velocity of the valve


16


as it reaches its closed or seated position. Once the outlet passage


218


is completely blocked, fluid communication from the plunger cavity


130


to the low pressure fluid source


26


is only through the orifice


178


, as can be seen in FIG.


2


. The fluid communication occurs only through the orifice


178


because the first check valve


174


is seated, allowing substantially no additional fluid communication around the first check valve


174


. Therefore, final seating velocity is more finely controlled by the size of the small diameter of the orifice


178


.




Additionally, when the spool valve


156


A is in the P


1


position and connected with the low pressure fluid source


26


, fluid is communicated to the hydraulic adjusters


100


,


102


through the orifices


69


. The orifices


69


communicate with the passages


70


to control the maximum pressure allowed for the lash adjusters


100


,


102


. However, when the spool valve moves into the P


2


position, the plunger


54


is moved downwards and the orifice


80


moves past the cross bore


84


restricting and eventually blocking fluid communication from the low pressure fluid source


26


to the adjusters


100


,


102


.




Now referring to

FIGS. 5 through 7

, when braking is desired, the engine is converted to a braking mode in which the normal intake and exhaust valve events are preferably disabled, or alternatively, may continue to occur (i.e., if a camactuated valve opening mechanism is used for normal intake and exhaust valve events), and in which each exhaust valve


16


is opened by about 2 mm at a first time when the cylinder


11


A,


11


B,


11


C,


11


D,


11


E or


11


F associated with the exhaust valve


16


is at the beginning of the power portion of the cycle of operation (i.e., when the associated piston (not shown) is at TDC, depicted in

FIGS. 6 and 7

for cylinder


1


as a crank angle of zero degrees), and is preferably held open for about 80 degrees of crank angle. As a result, the exhaust port pressure in the exhaust manifold


13


is elevated due to a pressure pulse


242


(

FIG. 7

) caused by the opening of each exhaust valve


16


at the beginning of the power portion of the cycle of operation.




In addition, each exhaust valve


16


is opened by about 2 mm at a second time when the cylinder


11


A,


11


B,


11


C,


11


D,


11


E or


11


F associated with the exhaust valve


16


is at the end of the intake portion of the cycle of operation (i.e., when the associated piston (not shown) is at about 60 degrees before BDC, depicted in

FIGS. 6 and 7

for cylinder


1


as a crank angle of 480 degrees), and is again preferably held open for about 80 degrees of crank angle.




The timing and duration of the opening of each exhaust valve is dictated by the control unit


159


that sends a signal to each piezoelectric motor


158


A,


158


B,


158


C,


158


D,


158


E or


158


F (associated with the appropriate cylinder


11


A through


11


F, respectively). Each piezoelectric motor


158


A-E in turn, drives the corresponding spool valve


156


A,


156


B,


156


C,


156


D,


156


E or


156


F from the first position P


1


to the second position P


2


, to in turn operate the corresponding valve actuation system


10


A,


10


B,


10


C,


10


D,


10


E or


10


F as discussed above with regard to FIG.


1


.




As seen in

FIG. 6

, during the braking mode in accordance with the method of the present invention, the first and second opening events coincide with one another as follows: the cylinder


1


first opening event coincides with the cylinder


3


second opening event; the cylinder


5


first opening event coincides with the cylinder


6


second opening event; the cylinder


3


first opening event coincides with the cylinder


2


second opening event; the cylinder


6


first opening event coincides with the cylinder


4


second opening event; the cylinder


2


first opening event coincides with the cylinder


1


second opening event; and the cylinder


4


first opening event coincides with the cylinder


5


second opening event. Thus, for each of the foregoing pairs of cylinders, the pressure in the cylinder undergoing the second opening event will increase as a result of the pressure pulse


242


provided by the cylinder undergoing the first opening event.




Numerous modifications and alternative embodiments of the invention will be apparent to those skilled in the art in view of the foregoing description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the best mode of carrying out the invention. The details of the structure may be varied substantially without departing from the spirit of the invention, and the exclusive use of all modifications which come within the scope of the appended claims is reserved. For example, the foregoing description was primarily directed to an apparatus capable of carrying out a method in accordance with the present invention utilizing an electronically controlled hydraulic valve actuation system. However, as those skilled in the art will recognize, the method in accordance with the present invention can be practiced with any suitable apparatus.



Claims
  • 1. A method of compression braking of an internal combustion engine, the engine having a plurality of combustion chambers, each combustion chamber operating in a cycle comprising intake, compression, power and exhaust portions, each combustion chamber being in flow communication with an exhaust valve movable between an open position and a closed position for selectively placing each combustion chamber in flow communication with a common exhaust manifold, the method comprising the steps of:moving each exhaust valve to the open position at a first time corresponding to approximately the beginning of the power portion of the cycle of the combustion chamber associated with the exhaust valve; and moving each exhaust valve to the open position at a second time corresponding to approximately the end of the intake portion of the cycle of the combustion chamber associated with the exhaust valve; wherein each portion of the cycle of the internal combustion engine comprises 180 degrees of crank angle rotation and wherein the step of moving each exhaust valve to the open position at the first time includes a step of holding the exhaust valve open from approximately the beginning of the power portion of the cycle of the combustion chamber associated with the exhaust valve to a crank angle of about 80 degrees after the beginning of the power portion of the cycle of the combustion chamber associated with the exhaust valve.
  • 2. The method of claim 1, wherein the step of moving each exhaust valve to the open position at the second time includes a step of holding the exhaust valve open from a crank angle of about 120 degrees after the beginning of the intake portion of the cycle of the combustion chamber associated with the exhaust valve to a crank angle of about 30 degrees after the beginning of the compression portion of the cycle of the combustion chamber associated with the exhaust valve.
  • 3. A method of compression braking of an internal combustion engine, the engine having a plurality of combustion chambers, each combustion chamber operating in a cycle comprising intake, compression, power and exhaust portions, each combustion chamber being in flow communication with an exhaust valve movable between an open position and a closed position for selectively placing each combustion chamber in flow communication with a common exhaust manifold, the method comprising the steps of:moving each exhaust valve to the open position at a first time corresponding to approximately the beginning of the power portion of the cycle of the combustion chamber associated with the exhaust valve; and moving each exhaust valve to the open position at a second time corresponding to approximately the end of the intake portion of the cycle of the combustion chamber associated with the exhaust valve; wherein each portion of the cycle of the internal combustion engine comprises 180 degrees of crank angle rotation and wherein the step of moving each exhaust valve to the open position at the second time includes a step of holding the exhaust valve open from a crank angle of about 120 degrees after the beginning of the intake portion of the cycle of the combustion chamber associated with the exhaust valve to a crank angle of about 30 degrees after the beginning of the compression portion of the cycle of the combustion chamber associated with the exhaust valve.
US Referenced Citations (13)
Number Name Date Kind
4981119 Neitz et al. Jan 1991
5146890 Gobert et al. Sep 1992
5406918 Joko et al. Apr 1995
5485819 Joko et al. Jan 1996
5546914 Scheinert Aug 1996
5564386 Korte et al. Oct 1996
5595158 Faletti et al. Jan 1997
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5645031 Meneely Jul 1997
5724939 Faletti et al. Mar 1998
6000374 Cosma et al. Dec 1999
Foreign Referenced Citations (1)
Number Date Country
63-272929 Nov 1988 JP