This disclosure relates generally to containers, and particularly to a double locking container system having a robust tamper proofing that will prevent for example a paint can or other similar container from being opened and re-sealed without any observable indication that the container has been tampered with.
Containers with lids that can be secured in place upon the container and having tamper-evident features are known.
Conventional tamper evident sealing involves an annular sealing bead that is designed such that it must be broken before the lid of a container can be removed, thus indicating that the container had been previously opened. Known solutions are not very effective however as they can often be opened without damaging the seal by using a sharp object to pry open the annular bead. Furthermore, the annular beads of known containers offer no improvement to the container’s performance on any of the typical quality tests for containers, such as drop tests, leak tests mentioned below. The features also conventionally require intricate molding geometries that are difficult to effectively cool, making them challenging to mold into a part.
U.S. Pat. No. 5,249,694 discloses a lid and a container that cooperate to form a double lock. The lid comprises a skirt that comprises a ridge on the exterior wall of the skirt and a ridge on the interior wall of the skirt. The cup comprises a ridge on its exterior wall and a flange that extends outwardly from the exterior wall and the flange comprising an inner ridge. The ridges of the skirt cooperates with the ridges of the cup to form two seals. The flange of the cup is a tear strip.
U.S. Pat. No. 5437386 discloses a container that comprises a double wall. The inner wall has an outwardly projecting rib and the outer wall has an inwardly projecting rib. The lid comprises a peripheral portion that has an inwardly projecting rib that engages the outwardly projecting rib of the container. The end of the peripheral portion engages the inwardly projecting rib of the container. The outer wall of the container needs to be folded outwardly to allow the lid to be removed.
Accordingly, there is a need for a container system that has an effective locking system for a lid with reduced material, simplified manufacturing and improved tamper-evident features.
In accordance with one aspect of the invention, a lid for a container is provided. The container has a peripheral side wall with a rim, the rim having upper and lower peripheral, annular outwardly disposed locking beads (also referred to as flanges), said beads having undersides for locking engagement with the container lid, the lid comprising: a central portion and a peripheral annular skirt adapted to overlie the container locking beads; the annular skirt defining an annular groove dividing said skirt into a skirt upper portion and a skirt lower portion; the skirt lower portion having a plurality of inwardly disposed flexible locking tabs/teeth adapted to each independently engage the underside of the container lower locking flange when said lid is positioned on said container in a locked position.
In accordance with a further aspect of the invention, the skirt lower portion forms a tear-off strip portion having a lower peripheral edge, and wherein the tear-off strip portion is formed with a circumferential reduced thickness portion located below the skirt upper portion, facilitating removal of the tear off strip.
In one aspect of the invention, the lid and the container form a sealing arrangement.
In one aspect, the tearing of the tearable portion is required to remove the lid. The tearing of the tearable portion and/or the separation of some of the flexible tabs/teeth during lid removal if the tearable portion remains on the lid during removal, serve as evidence of tampering.
Reference will now be made, by way of example, to the accompanying drawings which show example embodiments of the present application, and in which:
It should be noted that the figures are merely examples and no limitations on the scope of the present disclosure are intended thereby. Further, the figures are generally not drawn to scale, but are drafted for purposes of convenience and clarity in illustrating various aspects of the disclosure.
In various examples, the present disclosure describes a container system in which the lid and container forms a double tamper evident lock, comprising at least one ring of flexible tabs positioned on the lid, adapted to engage the container in locking engagement. Although the present disclosure provides examples, the disclosed methods and devices may be suitable for other purposes, with modification as appropriate.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
As used in the specification and claims, the singular forms “a”, “an” and “the” include plural references unless the context clearly dictates otherwise.
The term “comprising” as used herein will be understood to mean that the list following is non-exhaustive and may or may not include any other additional suitable items, for example one or more further feature(s), component(s) and/or ingredient(s) as appropriate.
Reference is now made to
In some embodiments, the lid 100 is circular, as shown in
As can be seen in
In the example embodiment shown, the skirt lower portion forms a tear-off strip portion 114 having a lower peripheral edge, and wherein the tear-off strip portion is formed with a circumferential reduced thickness portion 110 (also referred to as annular groove) located between the skirt upper portion and skirt lower portion, facilitating removal of the tear off strip 114. In some embodiments, the weakened area is a weakened line 110 as shown in
The lid may further comprise an annular sealing groove 107 located between the lid central portion and the peripheral annular skirt, the sealing groove being adopted to sealingly engage the rim of the container.
In the embodiment of the invention shown in the drawings, a tamper-evident feature is incorporated including a series of foldable locking tabs (also referred to as teeth) on the lid in place of the single annular locking bead known in the art. This incorporates multiple discontinuous contact locking areas that would be very difficult to pry open without damaging the container. Further, if each feature is independently connecting the lid and the pail, the force connecting the two parts will be increased and less susceptible to damage. If one tab feature is disconnected it won’t impact the other features’ ability to grip the lid. To achieve an effective seal each individual feature (each tooth/tab) must effectively grip the container.
In the example embodiment, the design consists of a ring of interconnected, small, rectangular tabs 101 that protrude from the lid 100 at a downward angle when lid is not engaged on container, shown in
In an example embodiment, a plurality of flexible tabs/teeth 101 are provided along the circumference of the interior surface of the skirt 108 of the lid. The tabs 101 are disposed between the circumferential upper locking flange 103 and the lower edge 113 of the skirt 108. The tabs 101 are separate from each other, connected only by the interior surface of the skirt 108. In some embodiments, there is a ridge (not shown) running at the roots of the tabs 101 along the circumference of the interior surface of the skirt 108, connecting the tabs 101. In some embodiments, a flexible ring is provided in place of or in addition to the flexible tabs 101. By using a plurality of individual tabs 101 instead of a ridge, a saving in plastic is realized. In addition, the individual tabs 101 may provide individual locking contact on the container that cannot be easily tampered. The example embodiment of the invention shown is a container and lid combination that will incorporate a ring of roughly 100 foldable locking teeth on the lid to engage the container to provide tamper-evident sealing and improve part performance.
An example embodiment of the invention is designed to pass a part drop test (the part must withstand a 1.2 m drop without signs of leakage), vibration test (the part is shaken and cannot show signs of leakage), and leak proof test (the part is submerged under water and cannot show signs of leakage) requirements to ensure improved lid-to-container engagement. The example embodiment described with the below specifications passed the above noted drop, vibration and leak proof tests.
In the locked position with lid on container, the flexible teeth/tabs 101 is an upwardly biased position shown in
The lid 100 has a skirt 108. In some embodiments, the skirt 108 extends downwardly from outer edge of the periphery 111. In some embodiments, the skirt 108 extends downwardly and outwardly from the outer edge of the periphery 111, as shown in
In some embodiments, a ridge or inwardly disposed locking flange 103 is positioned on the interior surface 112 of the upper portion of skirt 108, the ridge 103 projecting inwardly from the interior surface 112 of the skirt 108. In some embodiments, the ridge 103 extends along the circumference of the interior surface 112 of the skirt 108 to form a closed loop. In some embodiments, the ridge 103 extends inwardly and upwardly from the interior surface 112 of the skirt 108. The ridge or inwardly disposed locking flange is adapted to engage the underside of the container upper locking flange 204 in snap fit engagement when placed upon the lid.
As shown in the drawings, flexible locking teeth/tabs 101 are provided on the interior surface 112 of the skirt 108, the teeth/tabs 101 extending inwardly from the interior surface 112 of the skirt 108. The tabs 101 are positioned below the inwardly disposed locking flange 103, i.e., the tabs 101 are between the lower edge 113 of the skirt 108 and the flange 103. In some embodiments, the tabs 101 are movable from an open position in
In some embodiments, strengthening ribs 102 are provided on the underside 116 of the lid 100 as described before. In some embodiments, the ribs 102 extend downwardly from the underside 116 the lid 100 and outwardly toward the skirt 108. In some embodiments, the ribs 102 do not reach the skirt 108, defining a gap 107 between the ribs 102 and the skirt 108. In some embodiments, the ribs 102 extends from the underside of the central portion 104 to the underside of the periphery 111. The ribs 102 may enhance the structure of the lid 100. In some embodiments, a ridge 105 is positioned at the outer end of the ribs 102 facing the skirt 108. The ridge 105 extends downwardly from the underside of the periphery 111. The ribs 102 may strengthen the ridge 105 and vice versa. In other alternate embodiments, ribs 102 may not be present on the lid and ridge 105 may extend further down than illustrated in
In some embodiments, the ridge 105 extends along an exterior circumference defined by the outer ends of the ribs 102, connecting the outer ends of the ribs 102 and forming a closed loop.
Reference is now made to
The container 200 has a sidewall 206 that defines an opening, which the lid 100 covers. The wall 206 has an interior surface 207 and an exterior surface 208. The opening is in a shape corresponding to the shape of the skirt 108 of lid.
In some embodiments, a ridge/bead 204 is provided on the exterior surface 208 close to the upper end of the sidewall 206 of the container. In some embodiments, another ridge 201 is also provided and situated distally from the opening than the ridge 204. In some embodiments, the ridge 201 extends further from the exterior surface 208 than does the ridge 204. In some embodiments, the ridge 204 extends along the full circumference of the exterior surface 208 of the sidewall 206. In some embodiments, the ridge 201 extends along the full circumference of the exterior surface 208 of the sidewall 206.
When the lid 100 and the container 200 are engaged, a double lock configuration is formed as shown in
In some embodiments, the ridge 204 and the ridge 103 press against each other in snap fit engagement, forming the first lock. In some embodiments, the surface of the ridge 204 and the surface of the ridge 103 are designed such that they cooperate to prevent each other from separating easily. For example, one surface may be concave and the other surface may be correspondingly convex so that the two surfaces snugly fit to each other. In some embodiments, the ridge 204 has a lower flat surface that extends downwardly and outwardly from the exterior surface 208, while the ridge 103 has an upper flat surface that extends upwardly and inwardly from the interior surface 112 of the skirt 108, such that the two surfaces form a locking arrangement.
In the example embodiments of the figures, when the lid is pressed onto the container, the peripheral edge of ridge 201 engages each of the teeth/tabs 101 moving them into a locked position against the container, to form the second lock. In an example embodiment the teeth sit in an upward bias position within an annular undercut 520 below the ridge 201 in the locked position. Before the lid 100 is pushed on the container 200, the teeth/tabs 101 are in the open position, extending inwardly and downwardly from the interior surface 112 of the skirt 108. During the process in which the lid 100 is put on the container 200, the end of each of the teeth/tab 101 are pushed by the ridge 201 such that the tabs 101 move from the open position to the locked position seen in
In alternate embodiments, prior to engagement on the container, the lid is positioned in a plunging station such that tabs 101 may be moved into locked position by a fixture 400, shown in
In some embodiments, one or more rib 205 is provided between the ridge 201 and the sidewall 206 of the container. The rib 205 extends between the exterior surface 208 of the sidewall and the ridge 201. In some embodiments, the rib 205 supports the ridge 201. In some embodiments, the rib 205 prevents the ridge 201 from being pushed inwardly to release the tabs 101.
In some embodiments, the upper portion of the sidewall 206 is received in the gap 107 between the ribs 102 and the skirt 108. In some embodiments, the ridge 105 pushes the sidewall 206 outwardly. In some embodiments, the ribs 102 support the sidewall 206 outwardly. In some embodiments, the locking between the lid 100 and the container 200 is enhanced when the sidewall 206 is pushed outwardly.
In some embodiments, a ridge 202 is provided extending from the container wall that extends away from the exterior surface 208 of the sidewall 206. The ridge 202 is positioned below the ridge 201 and tab 101 when in locked position. Ridge 202 extends adjacent underneath the bottom edge of the lid skirt 113 when said lid is on the container. When the lid 100 and the container 200 are engaged, the ridge 202 is positioned immediately below the lower edge 113 of the skirt 108, such that it is difficult to slip an object between the lid 100 and the container 200 to pry open the lid 100. In some embodiments, the lower edge 113 of the skirt 108 is in contact with the ridge 202.
In the embodiment shown, the side wall 211 of the undercut portion 520 of the container connects the ridge 201 and the ridge 202. In some embodiments, the sidewall 211 extends downwardly and outwardly from the ridge 201 such that the ridge 202 is positioned further away from the sidewall 206 than the ridge 201. The sidewall 211 encircles the upper perimeter of sidewall 206.
In some embodiments, the ridge 202 of the side wall has an upwardly extending peripheral free end 203. The free end 203 may be in contact with the lower edge 113 of the skirt 108 when the lid 100 and the container 200 are engaged. The free end 203 is positioned immediately above and peripherally to the lower edge 113 of the skirt 108. The free end 203 extends upwardly and outwardly beyond the lower edge 113 of the skirt 108 such that the lower edge 113 of the skirt 108 is at least partially enclosed by the ridge 202 and free end 203 and the sidewall 206 or 211 of the container 200. In alternate embodiments, to add further tamper protection, free end 203 could extend upwardly only, rather than outwardly. These configurations may make it difficult to insert an object between the lid 100 and the container 200 to pry the lid 100 off the container 200.
In some embodiments, a support rib 205 extends downwardly along the sidewall 206 of the container and terminates at a position that is farther away from the lid 100 than the ridge 202 such that the rib 205 supports the ridge 202. Such a configuration may enhance the structure and makes it more difficult to push the ridge 202 toward the sidewall 206. In some embodiments, suitable alternative structure is provided to support the ridge 202.
In some embodiments, the lid 100 is made of plastic. In some embodiments, the plastic is injection molded to form the lid 100. In some embodiments, the lid is made of metal, plastic, paper, or a combination thereof by any suitable means known in the field.
In some embodiments, the container 200 is made of plastic. In some embodiments, the plastic is injection molded to form the container 200. In some embodiments, the container is made of metal, plastic, paper, or a combination thereof by any suitable means known in the field.
When the lid 100 engages the container 200, it may be difficult or impossible to remove the lid 100 in the normal usage of the container as described earlier. In some embodiments, a tearable portion 114 is provided on the lid 100 as described above. By tearing the tearable portion 114 along the weakened area, the circumference of the skirt 108 from which the tabs 101 extend is no longer a complete circumference such that the remaining portion of the circumference can be pried outwardly to facilitate the removal of the lid 100.
In some embodiments, the weakened area extends along the full circumference of the lid such that when the tearable portion is removed all the tabs 101 are removed, resulting in the removal of the lock formed by the tabs 101 and container. The skirt 108 may then be moved outwardly to disengage the lock between the skirt 108 and the sidewall 206.
In some embodiments, the tearable portion 114 serves as an evidence of tampering. When a user receives the container system 10 and the tearable portion 114 has been torn, the user would know that the container with attached lid has been tampered with.
The teeth/tabs 101 may be connected to the skirt 108 by frangible lines such that the tab may be biased into the upward locked position, however if the lid 100 is forcibly removed from the container 200 without the removal of the tearable portion 114, the tabs 101 are forced downwardly, showing that the container lid upon the container has been tampered with.
In fact, the positioning of the tabs 101 in the undercut position 520, with each said tab 101 individually abutting the sidewall, immediately below the ridge 201, creates a strong locking force by each tab. To pull off the lid without the removal of the tearable portion will result in the tabs 101 being forceably pressed downwardly by engagement with ridge 201 at the point of removal, causing a downward fold of the tabs. The embodiments of the present disclosure described above are intended to be examples only. The present disclosure may be embodied in other specific forms. Alterations, modifications and variations to the disclosure may be made without departing from the intended scope of the present disclosure. While the system, devices and processes disclosed and shown herein may comprise a specific number of elements/components, the systems, devices and assemblies could be modified to include addition or fewer of such elements/components. For example, while any of the elements/components disclosed may be referenced as being singular, the embodiments disclosed herein could be modified to include a plurality of such elements/components. While circular containers are shown, the herein invention may be used with square or rectangular containers or other possible shaped. Selected features from one or more of the above-described embodiments may be combined to create alternative embodiments not explicitly described. All values and sub-ranges within disclosed ranges are also disclosed. The subject matter described herein intends to cover and embrace all suitable changes in technology. All references mentioned are hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/CA2021/050638 | 5/6/2021 | WO |
Number | Date | Country | |
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63021346 | May 2020 | US |