The invention relates to a multi-pole circuit breaker arrangement in general, and in particular to a multi-pole circuit breaker arrangement that provides two or more circuit breakers arranged in tandem wherein the circuit breakers tripping mechanisms are connected via a trip member such that the tripping of one circuit breaker will cause the interconnected breakers to trip simultaneously.
This invention relates to circuit breakers used to protect an electrical circuit from damage caused by ground fault or a short circuit. If a power surge occurs in a circuit protected by the circuit breaker, for example, the breaker will trip. This will cause a breaker that was in the “on” position to flip to the “off” position, and will interrupt the electrical power leading from that breaker. By tripping in this way, a circuit breaker can prevent damage from occurring on an overloaded circuit, and can also prevent the destruction of the device that is drawing the electricity or other devices connected to the protected circuit.
A typical circuit breaker includes a line and a load. Generally, the line is connected to an incoming electrical power source, e.g., power supplied from a power network such as a utility line. This is sometimes referred to as the input into the circuit breaker. The load, sometimes referred to as the output, connects the circuit breaker to the electrical circuit and components connected to the circuit being fed from the circuit breaker. A circuit breaker may protect an individual component connected directly to the circuit breaker, for example, an air conditioner, or a circuit breaker may protect multiple components, for example, household appliances connected to a circuit which terminates at electrical outlets.
It is known to provide to provide circuit breakers of a fixed type in the panel board. For example, single pole, two-pole and three-pole circuit breakers are all known, which can variously be connected to single phase, two-phase and three-phase circuit for feeding particular circuits. However, a three-phase circuit breaker can only ever be configured as a three-phase circuit breaker and cannot be used to feed a single phase load.
In some applications, it is desirable to have two or more circuit breakers interconnected such that they trip simultaneously. For example, U.S. Pat. No. 4,504,807, which is hereby incorporated by reference, discloses a multi-pole circuit breaker arrangement where a common trip coupler connects the circuit breakers through abutting side walls of the switch cases. In this arrangement, opposing portions cooperate with portions of a U-shaped common trip members inside the adjacent switch cases in order to cause pivotal movement of one of these members to achieve coaxial movement of the coupler and hence of the adjacent trip member in the adjacent case. The multi-pole circuit breaker also has a single handle attached to an elongated internal connector for actuating the breakers in unison with one another.
However, the circuit breaker arrangement disclosed in U.S. Pat. No. 4,504,807 has many disadvantages. For instance, the arrangement of the breakers is bulky and requires a large space to fit in a circuit breaker panel. This is a problem in situations where space is limited and a multi-pole breaker with a slim foot print is needed. Such scenarios regularly happen in modern space efficient circuit breaker panels and in other areas, such as server rooms where it is necessary to have a multi-pole circuit breaker in a slim area between servers.
Another problem with prior art designs, is that in order to assemble the three pole design disclosed, at least three different types of circuit breakers must be manufactured. This is necessitated by the need to interconnect the breakers through a cavity in the abutting side walls of the switch cases. Thus, for the design shown, the middle breaker must have a cavity on both abutting sidewalls, while two side breakers require a cavity on opposing side walls. Still another problem with the prior art design is that not only must differing switch cases be made for the side wall cavities, but also for the single handle arrangement. Thus, while the center breaker has a top opening for the single handle, the switch cases for the side breakers have a flat top. As a result, at least six different cases must be manufactured in order to assemble the breaker disclosed.
It is desired, therefore, to provide a slim-profile multi-pole circuit breaker arrangement where a common trip coupler may be used to connect a at least two separate circuit breakers.
It is further desired to provide a multi-pole circuit breaker design that requires less unique parts, which is relatively inexpensive to manufacture and inventory.
Accordingly, one object is to provide a circuit breaker assembly including a first circuit breaker having a first housing containing a first trip mechanism with a first axis of operation, the first housing having a first circular opening; a second circuit breaker having a second housing containing a second trip mechanism with a second axis of operation, the second housing having a second circular opening; a first coupler disc in the first opening and connected to the first trip mechanism; a second coupler disc in the second opening and connected to the second trip mechanism; the first circuit breaker and the second circuit breaker aligned such that the first axis of operation and the second axis of operation are substantially parallel and separated by a first distance; an elongated trip member having a first end with a first pivot connection and a second end with a second pivot connection; the first pivot connection connected to the first coupler disc and the second pivot connection connected to the second coupler disc such that when the first trip mechanism actuates from a untripped state to a tripped state, the elongated trip member actuates the second trip mechanism from a untripped state to a tripped state; and a cover extending over the trip member, the cover fastened to the housing of first circuit breaker and the housing of the second circuit breaker.
It is another to provide a circuit breaker assembly wherein each of the circuit breakers has a handle for manually actuating the trip mechanisms between the untripped state and the tripped state and where the handles are coupled via a connector. In one example, the connector may be a bar that is attached to the handles via a fastener.
In other examples the connector is a one-piece assembly having a center section from which a first and a second set of legs protrude from opposite sides, the first set of legs having a set of first projections protruding inward and the second set of legs having a set of second projections protruding inward, where the first set of projections connect to one handle and the second set of projections connect to the other handle.
In still other examples, the connector is an elongated slider having a first end with a first cavity and a second end with a second cavity, where one handle fits into the first cavity and the other handle fits into the second cavity.
It is yet a further object to provide a circuit breaker assembly where a first gap between the first opening and the first coupler disc and a second gap between the second opening and the second coupler disc are provided such that an inner edge of the first opening acts as a bearing surface for an outside edge of the first coupler, and an inner edge of the second opening acts as a bearing surface for an outside edge of the second coupler.
These and other objects are achieved by providing a circuit breaker assembly including a first circuit breaker having a first housing containing a first trip mechanism, the first housing having a side, a first end of the first housing and a second end of the first housing, the first and second ends of the first housing being perpendicular to the side of the first housing and being parallel to one another; a second circuit breaker having a second housing containing a second trip mechanism, the second housing having a side, a first end of the second housing and a second end of the second housing both being perpendicular to the side of the second housing and being parallel to one another; the first circuit breaker and the second circuit breaker aligned such that the second end of the first housing and the first end of the second housing contact one another; and an elongated trip member that runs along the side of the first housing and the side of the second housing, the elongated trip member connected to the first trip mechanism through an opening in the side of the first housing and the second trip mechanism through an opening in the side of the second housing, such that when the first trip mechanism actuates from a untripped state to a tripped state, the elongated trip member actuates the second trip mechanism from a untripped state to a tripped state.
It is another object to provide a circuit breaker assembly wherein a first circuit breaker has a first handle for manually actuating the first trip mechanism between the untripped state and the tripped state, and a second circuit breaker has a second handle for manually actuating the second trip mechanism between the untripped state and the tripped state, such that the first handle and the second handle are mechanically coupled together via a connector. In one example, the connector is a bar that is attached to the first handle by a first fastener and the second handle by a second fastener.
In other embodiments the connector is a one-piece assembly having a center section from which a first and second set of legs protrude from opposite sides, the first set of legs having a set of first projections protruding inward and the second set of legs having a set of second projections protruding inward, wherein the first set of projections connect to a first handle and the second set of projections connect to a second handle.
In still other examples, the connecter is an elongated slider having a first end with a first cavity and a second end with a second cavity, where the first handle fits into the first cavity and the second handle fits into the second cavity.
It is yet a further object to provide a circuit breaker assembly including a first and second coupler, where the first coupler fits into a first opening and is connected to a first trip mechanism and a second coupler fits into a second opening and is connected to a second trip mechanism such that the elongated trip member is connected to the first and second coupler.
It is another object to provide a circuit breaker assembly such that a first opening and a second opening in the respective housings are circular, and first and second couplers are provided as discs. In certain examples a first gap between a first opening and a first coupler disc and a second gap between a second opening and a second coupler disc are provided such that an inner edge of the first opening acts as a bearing surface for an outside edge of the first coupler, and an inner edge of the second opening acts as a bearing surface for an outside edge of the second coupler.
Other objects are achieved by providing a circuit breaker assembly including a plurality of circuit breakers, each circuit breaker comprising a housing having a side and first and second ends that are perpendicular to the side, the two ends being parallel to one another. The circuit breaker assembly further includes a handle that is moveable between an on position and an off position, and a circuit breaker linkage mechanism having a tripped state and an untripped state. The circuit breaker linkage mechanism is disposed to change a position of at least one contact when the circuit breaker linkage mechanism changes state, and the circuit breaker linkage mechanism is operably connected between the handle and the at least one contact, such that movement of the handle causes movement of the circuit breaker linkage mechanism, thereby causing movement of the at least one contact. The circuit breaker linkage mechanism further includes an opening on a first side of the breaker, where the plurality of breakers are aligned end to end such that the sides of the housings are oriented in the same direction and are aligned on a plane. The circuit breaker linkage mechanism is provided such that an elongated trip member extends along the sides of the plurality of circuit breakers, the elongated trip member being mechanically connected to each of the circuit breaker linkage of the plurality of breakers such that when one of the circuit breaker linkages actuates from the untripped state to the tripped state, the remaining circuit breaker linkages of the plurality of circuit breakers are also actuated from the untripped state to the tripped state. Finally, the circuit breaker linkage mechanism includes a handle coupler connecting each handle of the plurality of breakers allowing a user to simultaneously actuate the plurality of circuit breakers.
Other objects of the invention and its particular features and advantages will become more apparent from consideration of the following drawings and accompanying detailed description.
The common trip assembly 20 comprises a coupler disc 24 for each of the two circuit breakers 12, 14 and an elongated trip member 21 which connects the coupler discs 24. For each coupler disc 24, one side has two projections 26 which fit into corresponding openings 27 in the actuator 22 and on the other side has a single pivot projection 28. The elongated trip member 21 has two spaced apart pivot openings 30, 31, which fit onto a corresponding pivot projection 28 to form two spaced apart pivot points on the elongated trip member 21. The space separating the pivot openings 30, 31 is approximately equal to the space separating the actuator pivot points 23. When assembled, the coupler disc 24 fits into the circular opening 32 of the inside case 18 such that the elongated trip member sits along the exterior front face 35 of the inside case 18 of the circuit breakers 12, 14.
The movable contact 115 is connected to a load terminal 160 through a fault detector 150 and a connector 116. When the movable contact 115 is in a closed position/untripped state, as shown in
The movable contact arm 120 is also connected to a tripping mechanism 140 which includes a collapsible linkage 145. The fault detector 150 is configured to activate the tripping mechanism 140 when a fault condition occurs, such as excess current, thereby causing the collapsible linkage 145 to collapse and separating the contacts 105, 115. The collapsible linkage 145 can also be collapsed via the actuator 22 when the actuator 22 is rotated in a clockwise direction.
In some applications, the fault detector is a solenoid which is disposed inline with the circuit. If the current through the solenoid exceeds a certain level, the solenoid generates an electromagnetic field sufficient to activate the tripping mechanism. The solenoid may also optionally incorporate a plunger or other armature which activates the tripping mechanism when the current exceeds a certain level.
It is understood that other fault detection methods may also be employed, which trip the tripping mechanism upon the occurrence of a specific condition.
The handle 15 is connected to the movable contact arm 120 via the collapsible linkage 145. The handle 15 is provided for opening and closing movable contact arm 120.
As further shown in
If certain types of circuit breakers are used in the present invention, it is not possible to simultaneously reset the tripping mechanisms of the circuit breakers through the common trip assembly 20. Therefore, it may be necessary to connect the handles 15 of the circuit breakers in order to reset the circuit breaker assembly 10 after either a fault or if the breakers have been manually tripped.
Although the invention has been described with reference to a particular arrangement of parts, features and the like, these are not intended to exhaust all possible arrangements or features, and indeed many modifications and variations will be ascertainable to those of skill in the art.
Number | Name | Date | Kind |
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2531157 | Pifke | Nov 1950 | A |
3171931 | Powell | Mar 1965 | A |
3171932 | Beaudoin | Mar 1965 | A |
4504807 | Nar | Mar 1985 | A |
6700082 | Gibson et al. | Mar 2004 | B1 |
20080191820 | McCoy | Aug 2008 | A1 |
Number | Date | Country |
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19534612 | May 1996 | DE |
0737994 | Oct 1996 | EP |
Number | Date | Country | |
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20170032905 A1 | Feb 2017 | US |