This application is the national stage under 35 U.S.C. 371 of International Application No. PCT/US2019/030044, filed Apr. 30, 2019; the entire contents of which are incorporated by reference herein.
The present invention relates to scroll vacuum or pressure pumps and a bearing support for an orbiting scroll plate utilized in the scroll pumps.
A conventional scroll pump is a type of pump that includes a stationary plate scroll having one or more spiral stationary scroll blades, an orbiting plate scroll having one or more spiral orbiting scroll blades, and an eccentric driving mechanism to which the orbiting plate scroll is coupled. In the scroll pump, the stationary plate scroll and the orbiting plate scroll are engaged with each other, thereby forming at least one pumping chamber(s) in between. As the pumping chamber(s) moves away from the inlet toward the outlet in association with orbiting of the movable scroll, the volume of the pumping chamber closest to the inlet is gradually increased. Vacuum is generated in the course of increasing the volume of this pumping chamber.
The stationary and orbiting scroll blades are nested with a radial clearance and predetermined relative angular positioning such that a series of pockets are simultaneously defined by and between the blades. The orbiting plate scroll (and hence the orbiting scroll blade) is driven by the eccentric driving mechanism to orbit relative to the stationary plate scroll about a longitudinal axis of the pump passing through the axial center of the stationary scroll blade. See “L” labeled on
In a vacuum scroll pump, the motion of the orbiting scroll blade relative to the stationary scroll blade causes a pocket sealed off from the outlet of the pump and in open communication with the inlet of the pump to expand. Accordingly, fluid is drawn into the pocket through the inlet. The inlet of the pump is connected to a system that is to be evacuated, e.g., a system including a processing chamber in which a vacuum is to be created and/or from which gas is to be discharged. Then the pocket is moved to a position at which it is sealed off from the inlet of the pump and is in open communication with the outlet of the pump, and at the same time the pocket is contracted. Thus, the fluid in the pocket is compressed and thereby discharged through the outlet of the pump.
Prior art vacuum scroll pumps typically have an inlet portion having a pump inlet, an exhaust portion having a pump outlet, a frame, a stationary plate scroll fixed to the frame, and an orbiting plate scroll whose scroll blade(s) is nested with that of the stationary plate scroll to define a series of pockets constituting a compression stage. An eccentric drive mechanism supported by the frame and operatively connected to the orbiting plate scroll has been used to drive the orbiting plate scroll in an orbit about a longitudinal axis of the pump. This eccentric drive mechanism often includes a crankshaft and spring-loaded angular contact bearings disposed on the crankshaft, a tubular bellows extending around the eccentric drive mechanism and having a first end connected to the orbiting plate and a second end connected to the frame, and counterbalancing features attached to the crankshaft by which radial loads produced on the eccentric drive mechanism are offset.
U.S. Pat. No. 9,605,674 (the entire contents of which are incorporated herein by reference) describes one type of scroll pump with an eccentric drive mechanism and bearings disposed on the crankshaft.
To address the foregoing problems, in whole or in part, and/or other problems that may have been observed by persons skilled in the art, the present disclosure provides methods, processes, systems, apparatus, instruments, and/or devices, as described by way of example in implementations set forth below.
According to one embodiment, a vacuum scroll pump has an inlet portion having a pump inlet, and an exhaust portion having a pump outlet; a frame; a stationary scroll plate fixed to the frame and comprising a stationary plate comprising one or more stationary scroll blade(s), wherein the stationary scroll blade(s) has the form of a spiral emanating from a central portion of the stationary plate; an orbiting scroll plate comprising an orbiting plate comprising one or more orbiting scroll blade(s) projecting axially from a front side of the orbiting plate toward the stationary plate, wherein the orbiting scroll blade has the form of a spiral emanating from a central portion of the orbiting plate, and wherein the stationary scroll blade(s) and the orbiting scroll blade(s) are nested such that pockets are delimited by and between the stationary scroll blade and the orbiting scroll blade; a drive mechanism supported by the frame and operatively connected to the orbiting scroll plate so as to cause the orbiting scroll plate to orbit about a longitudinal axis of the vacuum scroll pump and thereby pump a process gas; a double-sided thrust bearing supporting the orbiting scroll plate scroll; and a bellows which isolates the process gas from the drive mechanism.
According to another embodiment, a double-sided thrust bearing for supporting an orbiting scroll plate in a vacuum scroll pump includes a first orbiting thrust bearing configured to connect to the orbiting scroll plate, a stationary double-sided thrust bearing on which the first orbiting thrust bearing orbits during motion of the orbiting scroll plate, a second orbiting thrust bearing coupled to the orbiting thrust bearing, and a lubricating film maintained on both sides of the stationary double-sided thrust bearing contacting the first orbiting thrust bearing and the second orbiting thrust bearing.
According to another embodiment, a system includes the aforementioned vacuum scroll pump with its double-sided thrust bearing.
Other devices, apparatus, systems, methods, features and advantages of the invention will be or will become apparent to one with skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the accompanying claims.
The invention can be better understood by referring to the following figures. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. In the figures, like reference numerals designate corresponding parts throughout the different views.
Various embodiments and examples of embodiments of the invention will be described more fully hereinafter with reference to the accompanying drawings. In the drawings, the sizes and relative sizes of elements may be exaggerated for clarity. Likewise, the shapes of elements may be exaggerated and/or simplified for clarity and elements may be shown schematically for ease of understanding. Also, like numerals and reference characters are used to designate like elements throughout the drawings.
Other terminology used herein for the purpose of describing particular examples or embodiments of the invention is to be taken in context. For example, the term “comprises” or “comprising” when used in this specification indicates the presence of stated features or processes but does not preclude the presence of additional features or processes. Terms such as “fixed” may be used to describe a direct connection of two parts/elements to one another in such a way that the parts/elements cannot move relative to one another or an indirect connection of the parts/elements through the intermediary of one or more additional parts. Likewise, the term “coupled” may refer to a direct or indirect coupling of two parts/elements to one another. The term “delimit” is understood to mean provide a boundary. The term “spiral” as used to describe a scroll blade is used in its most general sense and may refer to any of the various forms of scroll blades known in the art as having a number of turns or “wraps.”
Terminology related to rotational and orbital motions used herein refers to the manner in which the drive mechanisms and the orbiting scroll plate move. The term “rotate” or “rotation” or other derivatives thereof refers to the turning of a shaft which is driven by the motor where for example, if the shaft had its longitudinal direction defining the z-axis of an x-y-z system whose origin is on the center of the shaft, then rotation of the shaft would spin the shaft around the longitudinal axis or z-axis with the x- and y-directions constantly changing their pointing directions. When the shaft is rotating, any deviation of the pointing direction of the z-axis or any deviation of the location of the z-axis intersection to the x-y plane is referred to herein as a movement away from the longitudinal direction of the shaft. The term “orbit” or “orbital” or derivatives thereof refers to the eccentric movement of for example an orbiting scroll plate where, if the orbiting scroll plate is defined by the x-y plane of an x-y-z system, then the orbital motion of the orbiting scroll plate would produce no change in any of the x-, y-, and z-pointing directions.
Referring to
As seen in
As shown in
The vacuum scroll pump 1 includes a stationary scroll blade 220B and orbiting scroll blade 230B which provide the pumping mechanism. As shown in
The challenge with a vacuum pump in using oil film bearings is that the oil must be isolated from the working fluid, which typically requires a bellows (such as for example bellows 250, see
In order to achieve the highest pumping speed in a vacuum scroll pump, it is necessary to increase the size and displacement of the scroll components. This puts a high load and in particular an overturning moment on the orbiting scroll plate bearings. Typically, the orbiting scroll plate bearing in a vacuum scroll pump consists of two back-to-back angular contact rolling element bearings which take both the radial loads, axial loads, and overturning moment loads, which works well only up to a certain size of pump. In larger scroll pumps, bearing failures are a known reliability issue, and larger components present a noise issue. What is needed is a different bearing architecture which does not use rolling element bearings, such as the oil film bearings used in air conditioning compressors. Yet, even prior art air conditioning scroll compressors have used only a single-sided oil film thrust bearing supporting a thrust load in one direction.
As will become evident from the following description, the embodiments disclosed herein provide a solution to this problem.
Referring now to
The stationary scroll plate 220 is detachably mounted to the frame 210 (by fasteners, not shown). The stationary scroll plate 220 includes a stationary plate having a front side and a back side, and a stationary scroll blade 220b (
The main shaft 241a is coupled to the motor 300 so as to be rotated by the motor 300 about a longitudinal axis L of the vacuum scroll pump 1. A counterweight 244 is also coupled to the crankshaft (e.g., main shaft 241a) to balance the inertial force from the orbiting scroll plate 230.
The main shaft 241a is supported by the frame 210 via one or more bearing members 245 so as to be rotatable relative to the frame 210. Bearing members 245 can be hydrodynamic fluid-film journal bearing members, or the bearing members 245 can be rolling element bearing members or other members permitting rotation of the main shaft 241a while constraining the main shaft 241a from movement away from the longitudinal axis L. The rolling element bearing members can be roller bearings, ball bearings, angular contact bearings, cylindrical rollers, spherical rollers, needle rollers, or any other bearing device where a rolling element is contained between two bearing races, one of which rotates with respect to the other. US Pat. Appl. Publ. No. 2016/0356273 (the entire contents of which are incorporated herein by reference) describes a bearing member arrangement for supporting both the main crank shaft and an eccentric crank at the top. Thus, the orbiting scroll plate 230 is driven by crank 241b so as to orbit about the longitudinal axis L of the vacuum scroll pump 1 when the main shaft 241a is rotated by the motor 300. At the top of main shaft 241a is the eccentric shaft 241b, which is offset from the longitudinal axis L. Therefore, when the main shaft 241a rotates, the eccentric shaft 241b (i.e., a crank) drives the orbiting scroll plate 230 through a hydrodynamic or rolling element bearing 247 in an orbit around the drive shaft axis (i.e. longitudinal axis L), and the orbiting scroll plate 230 moves relative to the stationary scroll plate 220. This movement pushes gas between the scroll blades 220b and 230b forming a vacuum behind where the gas is pushed out.
As seen in
During a normal operation of the vacuum scroll pump 1, a load is applied to the orbiting scroll blade such that the fluid in the pockets P noted above is compressed. The crankshaft (main shaft 241a and eccentric shaft 241b), as powered by the motor 300, causes the orbiting scroll plate 230 to orbit against this force generated by gas compression about the central longitudinal axis L of the main shaft 241a. As shown schematically in
In more detail, the arrow in
Additionally, double-sided stationary thrust bearing 301 reacts to vacuum or pressure loading forces on the orbiting scroll plate 230. When the orbiting scroll plate 230 is pumping to form a vacuum relative to the ambient (i.e., relative to the atmospheric pressure in the bellows 250), then the orbiting scroll plate 230 would experience an upward force which would be constrained by the double-sided stationary thrust bearing 301, which is constrained between the upper orbiting thrust bearing 302 and the lower orbiting thrust bearing 303. Similarly, when the pump inlet 140 is at or close to ambient pressure and the orbiting scroll plate 230 is pumping to build pressure relative to the ambient (i.e., relative to the atmospheric pressure in the bellows 250), then the orbiting scroll plate 230 would experience a downward force which would be constrained by the double-sided stationary thrust bearing 301, which is constrained between the upper orbiting thrust bearing 302 and the lower orbiting thrust bearing 303. Accordingly, the double-sided thrust bearing reacts against forces which would result in too little or too much axial clearance under the tip seals 220a and 220b.
Furthermore, metallic bellows 250 can have a torsional stiffness that prevents the orbiting scroll plate 230 from rotating significantly about the central longitudinal axis of the bellows 250, i.e., from rotating significantly in its circumferential direction.
Accordingly, the overturning or tipping force is constrained in the present invention by double-sided stationary thrust bearing 301, upper orbiting thrust bearing 302, and lower orbiting thrust bearing 303. The double-sided stationary thrust bearing 301 reacts to loads in the vertical downward direction through the upper orbiting thrust bearing 302. Lower orbiting thrust bearing 303 reacts to loads in the vertical upward direction. Furthermore, any overturning moment M or tipping force is constrained by the double-sided stationary thrust bearing 301 being sandwiched between the upper orbiting thrust bearing 302 and lower orbiting thrust bearing 303, as shown in
In one embodiment of the invention, this construction with the double-sided stationary thrust bearing 301, the upper orbiting thrust bearing 302, and the lower orbiting thrust bearing 303 forms a double-sided oil film thrust bearing, which is capable of taking loads in both up and down directions as well as reacting to overturning moments M. In one embodiment of the invention, a lubricating film is maintained in the common space between the stationary thrust bearing 301, the upper orbiting thrust bearing 302, and the lower orbiting thrust bearing 303. Together, these plate-like bearing surfaces in contact with each other comprise the sliding surfaces of a double-sided lubricated thrust bearing.
As shown in
It will be understood that various aspects or details of the invention may be changed, without departing from the scope of the invention. Furthermore, the foregoing description is for the purpose of illustration only, and not for the purpose of limitation—the invention being defined by the claims.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2019/030044 | 4/30/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2020/222827 | 11/5/2020 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4065279 | Mccullough | Dec 1977 | A |
5338159 | Riffe et al. | Aug 1994 | A |
7442016 | Dovey et al. | Oct 2008 | B2 |
7878777 | Iwanami et al. | Feb 2011 | B2 |
8747088 | Elson et al. | Jun 2014 | B2 |
9353747 | Ito et al. | May 2016 | B2 |
9605674 | Forni et al. | Mar 2017 | B2 |
9879673 | Su et al. | Jan 2018 | B2 |
11047389 | Shaffer | Jun 2021 | B2 |
20010012489 | Harakawa et al. | Aug 2001 | A1 |
20050084403 | Liepert et al. | Apr 2005 | A1 |
20140140877 | Ni | May 2014 | A1 |
20140154116 | Ishizono et al. | Jun 2014 | A1 |
20140271305 | Forni et al. | Sep 2014 | A1 |
20150159650 | Forni | Jun 2015 | A1 |
20160348679 | Forni et al. | Dec 2016 | A1 |
20160356273 | Calhoun et al. | Dec 2016 | A1 |
20180021850 | Ruxanda et al. | Jan 2018 | A1 |
Number | Date | Country |
---|---|---|
101205908 | Jun 2008 | CN |
102817841 | Dec 2012 | CN |
109312744 | Feb 2019 | CN |
201101206 | Aug 2011 | IN |
H02245488 | Oct 1990 | JP |
H07180674 | Jul 1995 | JP |
2753317 | May 1998 | JP |
2006308004 | Nov 2006 | JP |
101275181 | Jun 2013 | KR |
WO-2012167611 | Dec 2012 | WO |
2016127470 | Aug 2016 | WO |
Entry |
---|
English JP 2753317 by PE2E May 25, 2023. |
English WO-2012167611 by PE2E May 25, 2023. |
Epo, et al., Extended European Search Report mailed on Nov. 14, 2022 for Application No. 19926808.7; 10 pages. |
International Search Report and Written Opinion mailed on Jan. 23, 2020 for Application No. PCT/US2019/030044; 11 pages. |
Chinese Office Action and Search Report dated Feb. 25, 2023 for Application No. 201980095722.0; 7 pages. |
Number | Date | Country | |
---|---|---|---|
20220220852 A1 | Jul 2022 | US |