DOUBLE-SIDED PLUSH FABRIC

Information

  • Patent Application
  • 20240344248
  • Publication Number
    20240344248
  • Date Filed
    April 12, 2023
    a year ago
  • Date Published
    October 17, 2024
    4 months ago
Abstract
A double-sided plush fabric formed by knitting with a circular knitting machine, the double-sided plush fabric includes a basic structure and two plush structures respectively connected to the basic structure and positioned on two opposite sides of the basic structure, each of the two plush structures includes a plurality of cut-loop piles, and a length of the cut-loop piles of the two plush structures is in a range from 3.5 mm to 15 mm, each of the two plush structures includes a plurality of arcuate yarn segments connected with the basic structure, one of the two plush structures is connected to two of the cut-loop piles by the continuous arcuate yarn segments, and the other one of the two plush structures is connected to two of the cut-loop piles by one of the arcuate yarn segments.
Description
FIELD OF THE INVENTION

The invention relates to a double-sided plush fabric.


BACKGROUND OF THE INVENTION

There are many ways to form pile fabrics, the common implementation is to perform loop-cutting processing on a knitted fabric, so that the original yarn loops of the fabric are cut to form piles, but this will result in a length of the piles being significantly shorter than the original length of the yarn loops, and being incapable to form plush.


CN114687048A discloses an integrated double-sided cut-loop piles fabric. It can be known from the disclosure in FIG. 1 of the patent that the connection relationship between the front and back cut-loop piles and the basic structure of CN114687048A is very weak, and the piles are prone to fall off. Therefore, the yarn used in CN114687048A must contain low-melting-point fibers, and the connection relationship between the cut-loop piles and the basic structure is strengthened by low-temperature hot-melt method, which will result in reduction on the softness of the fabric itself.


SUMMARY OF THE INVENTION

A main object of the invention is to solve the problems in the existing double-sided cut-loop piles fabric.


In order to achieve the above objects, the invention provides a double-sided plush fabric formed by knitting with a circular knitting machine, the double-sided plush fabric includes a basic structure and two plush structures respectively connected to the basic structure and positioned on two opposite sides of the basic structure, each of the two plush structures includes a plurality of cut-loop piles, and a length of the plurality of cut-loop piles of the two plush structures is in a range from 3.5 mm to 15 mm, and each of the two plush structures includes a plurality of arcuate yarn segments connected with the basic structure, wherein in one of the two plush structures, two of the cut-loop piles are connected by at least two continuous arcuate yarn segments, and in the other one of the two plush structures, two of the cut-loop piles are connected by one of the arcuate yarn segments.


In one embodiment, the basic structure includes a plurality of yarn loops, each of the plurality of yarn loops is connected to one of the plurality of cut-loop piles of the two plush structures, and in a same row of the plurality of yarn loops, the plurality of cut-loop piles of the two plush structures are arranged alternately.


In one embodiment, the basic structure is a single-layer structure.


In one embodiment, a length of the cut-loop piles of one of the two plush structures is different from a length of the cut-loop piles of the other one of the two plush structures.


In one embodiment, the two plush structures have different colors.


In one embodiment, the cut-loop piles of at least one of the two plush structures have different colors.


In one embodiment, at least one of the two plush structures includes at least one burn-out area.


Through the aforementioned implementation of the invention, it has the following characteristics compared with the prior art: the cut-loop piles on the double-sided plush fabric of the invention are directly produced by the circular knitting machine during a knitting process, that is, the basic structure and the two plush structures are produced by knitting with the circular knitting machine without post-processing such as loop-cutting operation. Furthermore, a length of the cut-loop piles can be adjusted according to implementation requirements, and is no longer limited by loop-cutting processing after knitting. In addition, the structural strength of the cut-loop piles and the basic structure included in the two plush structures of the invention is stronger.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is an exploded perspective structural view of an embodiment of the invention.



FIG. 2 is a schematic diagram of a fabric structure of an embodiment of the invention.



FIG. 3 is a schematic diagram of the fabric of an embodiment of the invention.



FIG. 4 is a schematic diagram of the fabric structure of another embodiment of the invention.





DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The detailed description and technical content of the invention are described below with reference to the accompanying drawings.


Please refer to FIG. 1, FIG. 2, and FIG. 3, the invention provides a double-sided plush fabric 20, the double-sided plush fabric 20 is formed by knitting with a circular knitting machine, the double-sided plush fabric 20 includes a basic structure 21, and two plush structures 22, 23 respectively connected to the basic structure 21 and positioned on two opposite sides of the basic structure 21. Each of the two plush structures 22, 23 includes a plurality of cut-loop piles 221, 231 respectively, and the cut-loop piles 221, 231 are produced by loop-cutting when knitting with the circular knitting machine. Please refer to FIG. 2 again, the basic structure 21 includes a plurality of yarn loops 211, the yarn loops 211 are formed by continuous knitting of at least one yarn, and each of the yarn loops 211 is connected with a root portion 222, 232 of each of the cut-loop piles 221, 231 respectively. Further, each of the yarn loops 211 is only connected to one of the cut-loop piles 221, 231 of the two plush structures 22, 23. In some embodiments, in a same row of the yarn loops 211, the cut-loop piles 221, 231 of the two plush structures 22, 23 are arranged alternately. On the other hand, the basic structure 21 is a single-layer structure, as shown in FIG. 2. Furthermore, each of the two plush structures 22, 23 includes a plurality of arcuate yarn segments 223, 233 connected with the basic structure 21. In one of the two plush structures 22, two of the plurality of cut-loop piles 221 are connected by at least two continuous arcuate yarn segments 223, that is, implemented in a W pattern. In the other one of the two plush structures 23, two of the cut-loop piles 231 are connected by one of the arcuate yarn segments 233, that is, implemented in a V pattern. In the invention, a connection strength between the two plush structures 22, 23 and the basic structure 21 is stronger, which is capable of reducing an occurrence of the cut-loop piles 221, 231 detaching from the basic structure 21.


In the invention, the two plush structures 22, 23 are formed by loop-cutting during a knitting process of the circular knitting machine, and are not implemented by loop-cutting processing afterwards. Therefore, a length of the two plush structures 22, 23 of the invention can be significantly longer than other existing plush fabrics. A length of the cut-loop piles 221, 231 of the two plush structures 22, 23 is in a range from 3.5 mm to 15 mm.


Please refer to FIG. 4, in one embodiment, a length of the cut-loop piles 221, 231 of one of the two plush structures 22, 23 is different from a length of the cut-loop piles 221, 231 of the other one of the two plush structures 22, 23. That is to say, lengths of the two plush structures 22, 23 can be different.


In one embodiment, the two plush structures 22, 23 have different colors. Ways to achieve different colors of the two plush structures 22, 23 include printing after knitting, dyeing after knitting, or forming by yarn-dyed. In addition to the foregoing, in one embodiment, the cut-loop piles 221, 231 of each of the two plush structures 22, 23 have different colors. Ways to achieve different colors of the cut-loop piles 221, 231 are same as described above, and will not be repeated herein.


In one embodiment, at least one of the two plush structures 22, 23 has at least one burn-out area, and the burn-out area is formed on at least one of the two plush structures 22, 23 through post-processing. The burn-out area makes at least one of the two plush structures 22, 23 to form patterns with a difference between “hairy” and “hairless”.

Claims
  • 1. A double-sided plush fabric, formed by knitting with a circular knitting machine, the double-sided plush fabric comprising: a basic structure; andtwo plush structures respectively connected to the basic structure and positioned on two opposite sides of the basic structure, each of the two plush structures comprising a plurality of cut-loop piles, and a length of the plurality of cut-loop piles of the two plush structures being in a range from 3.5 mm to 15 mm, and each of the two plush structures comprising a plurality of arcuate yarn segments connected with the basic structure, wherein in one of the two plush structures, two of the plurality of cut-loop piles are connected by at least two continuous arcuate yarn segments, and in the other one of the two plush structures, two of the cut-loop piles are connected by one of the arcuate yarn segments.
  • 2. The double-sided plush fabric as claimed in claim 1, wherein the basic structure comprises a plurality of yarn loops, each of the yarn loops is connected to one of the plurality of cut-loop piles of the two plush structures, and in a same row of the plurality of yarn loops, the plurality of cut-loop piles of the two plush structures are arranged alternately.
  • 3. The double-sided plush fabric as claimed in claim 1, wherein the basic structure is a single-layer structure.
  • 4. The double-sided plush fabric as claimed in claim 3, wherein a length of the cut-loop piles of one of the two plush structures is different from a length of the cut-loop piles of the other one of the two plush structures.
  • 5. The double-sided plush fabric as claimed in claim 3, wherein the two plush structures have different colors.
  • 6. The double-sided plush fabric as claimed in claim 3, wherein the cut-loop piles of at least one of the two plush structures have different colors.
  • 7. The double-sided plush fabric as claimed in claim 3, wherein at least one of the two plush structures comprises at least one burn-out area.
  • 8. The double-sided plush fabric as claimed in claim 1, wherein a length of the cut-loop piles of one of the two plush structures is different from a length of the cut-loop piles of the other one of the two plush structures.
  • 9. The double-sided plush fabric as claimed in claim 1, wherein the two plush structures have different colors.
  • 10. The double-sided plush fabric as claimed in claim 1, wherein the cut-loop piles of at least one of the two plush structures have different colors.
  • 11. The double-sided plush fabric as claimed in claim 1, wherein at least one of the two plush structures comprises at least one burn-out area.