The present invention relates to a down flow type ice making machine configured to have a down flow ice making unit disposed at an upper portion inside an ice storage bin defined in an ice storage compartment, and store ice cubes, made by the ice making unit, in the ice storage bin.
As an ice making machine that automatically makes ice cubes, there is known a down flow type ice making machine which has a down flow ice making unit having a pair of ice making plates disposed substantially vertically at an upper portion inside an ice storage bin defined inside an ice making machine, facing each other and sandwiching an evaporation tube constituting a freezing system, and lets ice-making water flow down to the top surface (ice making surface) of each ice making plate, which is to be cooled by a coolant to be circulated into the evaporation tube, in an ice making operation to produce ice cubes, deices the obtained ice cubes in a deicing operation shifted therefrom, and stores the ice cubes in the ice storage bin (see, for example, Patent Document 1).
The down flow type ice making machine has an ice storage detecting device disposed at either one of the left and right inner side walls defining the ice storage bin, and executes operation control so as to stop an ice making-deicing operation when the ice storage detecting device detects that ice cubes stored in the ice storage bin have reached a predetermined amount (detection of full ice), and resume the ice making-deicing operation when some ice cubes are removed from the ice storage bin to reduce the storage amount, so that the ice storage detecting device no longer detects ice cubes.
Patent Document 1: Japanese Patent Application Laid-Open No. H11-294912
The down flow type ice making machine is configured in such a way that a take-out port is formed at the front surface of the ice storage compartment, and ice cubes are removed with a scoop or the like inserted in the room through the take-out port. In this case, the ice storage detecting device is located at such a position where the scoop or the like inserted through the take-out port is contactable, so that at the time of removing ice cubes, the scoop or the like may contact the ice storage detecting device, damaging the ice storage detecting device.
If only ice cubes on the side where the ice storage detecting device is located are removed at the time of taking out ice cubes from the ice storage bin, only the ice cubes on that side are reduced, so that even if the ice storage bin is substantially full with ice, the ice storage detecting device does not detect the full ice state, and the ice making-deicing operation will resume. In this case, on the side where ice cubes are not removed, ice cubes are deposited to the position at which the ice making plates are located, so that ice cubes made by the down flow ice making unit thereafter are inhibited from dropping from the ice making plates which results in double ice making, thus causing a failure.
Accordingly, the present invention has been proposed to suitably solve the inherent problems of the conventional down flow type ice making machine, and it is an object of the invention to provide a down flow type ice making machine which can prevent an ice storage detecting device from being damaged and suppress occurrence of a failure.
To overcome the problems and suitably achieve the expected object, a down flow type ice making machine according to the subject matter in claim 1 is a down flow type ice making machine having an ice storage compartment having an ice storage bin to store ice cubes defined therein, and a take-out port for ice cubes formed on a front side, a down flow ice making unit which is disposed at an upper portion inside the ice storage bin in such a way as to extend in a left and right direction and makes ice from ice-making water supplied in a flow-down manner, and collecting means disposed below the down flow ice making unit to collect ice-making water which has not been used in making ice in the down flow ice making unit, characterized in that
an ice storage detecting device which detects that ice cubes are stored in a full ice state in the ice storage bin is arranged rearward of the collecting means.
According to the subject matter in claim 1, the collecting means can inhibit a scoop or the like inserted in the ice storage bin through the take-out port from contacting the ice storage detecting device, thus preventing the ice storage detecting device from being damaged.
The gist of the subject matter of claim 2 is that the ice storage detecting device has a detection plate extending in a left and right direction along the down flow ice making unit by a predetermined length, and detects the full ice state as the detection plate is activated by ice cubes stored in the ice storage bin.
According to the subject matter in claim 2, even when ice cubes are removed unevenly from either the left or right side in the ice storage bin, the full ice state of ice cubes can be detected by the detection plate extending in the left and right direction, and it is possible to prevent occurrence of double ice making and a failure thereby by performing adequate ice making-deicing operation control.
The gist of the subject matter of claim 3 is that the down flow ice making unit is configured to have a pair of ice making plates arranged back and forth, facing each other, so that ice cubes dropping from both ice making plates are guided back and forth of the ice storage bin via an ice guide member disposed directly below the down flow ice making unit.
According to the subject matter in claim 3, ice cubes can be stored substantially evenly in the ice storage bin, so that the ice storage detecting device arranged rearward of the collecting means can properly detect the full ice state.
The down flow type ice making machine according to the present invention can prevent the ice storage detecting device from being damaged at the time ice cubes are removed.
Next, a down flow type ice making machine according to the present invention will be described below by way of a preferred embodiment referring to the accompanying drawings. The “front”, “rear”, “left”, and “right” in the following description are the terms used when viewing a down flow type ice making machine from the front side as shown in
A take-out port 20a is formed on the upper side of a front wall 20 of the ice storage compartment 12 in such a way as to face obliquely upward, as shown in
The down flow ice making unit 18 basically comprises a pair of ice making plates 26, 26 arranged opposite to each other in a substantially vertical state, and an evaporation tube 28 constituting a freezing system and formed in a zigzag pattern are disposed between both ice making plates 26, 26, and the ice making plates 26, 26 are disposed in the ice storage bin 12a in a state facing forward and backward as shown in
A plurality of projecting portions 26a extending in an up and down direction are provided on the ice making surface of the ice making plate 26 at predetermined intervals in the left and right direction, and an ice making area 30 extending vertically is defined by a pair of projecting portions 26a, 26a adjacent in the left and right direction, as shown in
An ice-making water tank 32 which stores a predetermined ice-making water is disposed under the down flow ice making unit 18. As shown in
As shown in
An ice guide member 38 attached to the upper end portion of the collecting section 32a of the ice-making water tank 32 is disposed close to and directly under the down flow ice making unit 18. The ice guide member 38 has a length larger than the width of the ice making plate 26, and its cross section in the short side direction (back and forth direction) orthogonal to the lengthwise direction is formed angular as shown in
The down flow type ice making machine 10 according to the embodiment is set in such a way that on condition that dropping of the water level in the ice-making water tank 32 to a specified water level is detected by a float switch (not shown) after the ice making operation starts, unillustrated control means executes control to stop the ice making operation and shift it to the deicing operation. The ice making machine is also set in such a way that when temperature detection means detects that the temperature of hot gas after heat exchange with the ice making plates 26, 26 in the deicing operation shifted becomes a preset deicing completion temperature, the control means executes control to stop the deicing operation and switch it to the ice making operation.
As shown in
As shown in
The detection member 46 basically includes a detection plate 52 extending in the left and right direction by a predetermined length, support shafts 54, 54 provided at both widthwise ends of the detection plate 52, a holding part 56 extending rearward from the widthwise center of the detection plate 52, and the magnet 48 disposed at the rear end of the holding part 56. As the support shafts 54, 54 are pivotally supported at the bearings 42b, 42b provided at the retaining member 42, the detection member 46 can swing back and forth about the support shafts 54, 54. The detection member 46 is structured so that at a normal position (solid-line position in
When the ice cubes M abut on the detection plate 52 and receive the pressure, the detection member 46 at the normal position swings rearward, and the magnet 48 is displaced obliquely upward to reach a full-ice detection position (position of the two-dot chain line in
The lead switch 44 is connected to the control means. With the detection member 46 being at the normal position and the magnet 48 being close to the lead switch 44, the lead switch 44 is set not to output a full-ice signal to the control means. Further, when the lead switch 44 is spaced apart from the magnet 48 as the detection member 46 swings and shifts from the normal position to the full-ice detection position, the lead switch 44 is set to output a full-ice signal to the control means. The control means is set in such a way that when the full-ice signal is input from the lead switch 44 as the detection member 46 swings and shifts from the normal position to the full-ice detection position, the control means determines that ice cubes M has become the full ice state where the ice cubes M are stored up to a predetermined position in the ice storage bin 12a, and stops the ice making-deicing operation. The control means is set in such a way that when the full-ice signal is no longer input from the lead switch 44 as the detection member 46 swings and shifts from the full-ice detection position to the normal position, the control means determines that the storage mount of ice cubes M in the ice storage bin 12a is reduced from the full ice state, and starts the ice making-deicing operation.
As shown in
Next, the operation of the down flow type ice making machine according to the embodiment will be described. It is assumed that when the detection member 46 in the ice storage detecting device 40 is at the normal position, the control means determines that the ice storage bin 12a is not in the full ice state.
In the ice making operation, ice-making water stored in the ice-making water tank 32 is pumped out to the ice-making water sprayer 34 by the circulation pump, and is supplied to the individual ice making areas 30 of both of the ice making plates 26, 26 via the ice-making water sprayer 34. The ice making plates 26, 26 exchange heat with the coolant circulating in the evaporation tube 28 to be compulsively cooled, and ice-making water supplied to the ice making areas 30 of the ice making plates 26, 26 start gradually being frozen at the contact portions where the water contacts the linear portion 28a of the evaporation tube 28. The ice-making water which drops from the ice making plates 26, 26 without being frozen is collected in the ice-making water tank 32 via the through holes 38a of the ice guide member 38, and is circulated to be supplied to the ice making plates 26, 26 again.
When a predetermined time elapses and the float switch detects the specified water level, the control means terminates the ice making operation and starts the deicing operation. When the ice making operation is complete, as shown in
As the deicing operation starts, the valve of the freezing system is switched to circulate hot gas into the evaporation tube 28, and the water supply valve is released to supply the deicing water to the back sides of the ice making plates 26, 26 via the deicing water sprayer 36, thereby heating the ice making plates 26, 26 to melt the freezing surface with the ice cubes M. Note that the deicing water flowing down on the back sides of the ice making plates 26, 26, like the ice-making water, is collected in the ice-making water tank 32 via the through holes 38a of the ice guide member 38, and is used as ice-making water next time.
When the ice making plate 26 is heated by the deicing operation, the freezing surface between ice cubes M and the ice making plate 26 is melted, so that the ice cubes M start sliding down on the ice making plate 26. The ice cubes M sliding down on the ice making plate 26 ride over the underlying projections 26b, so that the ice cubes M are surely spaced apart and separated from the ice-making surface of the ice making plate 26. The ice cubes M separated and falling from the ice making plate 26 are received at the corresponding inclined surface of the ice guide member 38, and slide down along the inclined surface to be discharged into the ice storage bin 12a. In the embodiment, ice cubes M dropping from both ice making plates 26, 26 are discharged forward and backward by the inclined surface of the ice guide member 38, and are stored dispersed in a wide range in the ice storage bin 12a.
When all the ice cubes M are separated from the ice making plates 26, 26 and the temperature detection means detects a deicing completion temperature due to a rise in the temperature of the hot gas, the control means terminates the deicing operation and then starts the ice making operation.
When the above-described ice making-deicing operation is repeated and ice cubes M to be stored in the ice storage bin 12a reach the layout position of the ice storage detecting device 40, the ice cubes M abut on the detection plate 52 of the detection member 46 from the front side. As the detection plate 52 is pressed by the ice cubes M from the front side, the detection member 46 swings rearward about the support shafts 54, 54. Accordingly, as shown in
With the take-out port 20a being opened as the open/close door 24 is moved along the rail parts 22a, 22a to be retained in the ice storage bin 12a, the ice cubes M can be taken out with the scoop or the like inserted in the ice storage bin 12a through the take-out port 20a. Because the detection member 46 in the ice storage detecting device 40 is hid behind the collecting section 32a of the ice-making water tank 32, the scoop or the like does not easily contact the detection member 46 at the time of removing the ice cubes M, thus making it possible to prevent the ice storage detecting device 40 from being damaged.
When the storage amount becomes smaller as a consequence of the removal of the ice cubes M from the ice storage bin 12a and the pressing state of the detection member 46 by the ice cubes M is released, the detection member 46 swings and shifts frontward under the action of gravity, so that the magnet 48 returns to the normal position to come close to the lead switch 44. At this time, the full-ice signal is no longer output from the lead switch 44, so that the control means determines that the storage amount of ice cubes M in the ice storage bin 12a is reduced from the full ice state, and performs control to resume the ice making-deicing operation.
When the take-out position for ice cubes M from the ice storage bin 12a is unevenly set either the left or right side, the top of a mountain MO of ice cubes M deposited comes to either the left or right side. In this case, because the detection plate 52 of the detection member 46 in the ice storage detecting device 40 extends in the left and right direction in the ice storage bin 12a by a predetermined length, as shown in
The present application is not limited to the structure of the foregoing embodiment, and other structures can be adopted as needed.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/318067 | 9/12/2006 | WO | 00 | 11/14/2008 |