1. Field of the Invention
The present invention relates generally to vehicle lift systems. More particularly, the invention concerns a down stop for a vehicle lift system and a down stop indicator capable of alerting a user of the vehicle lift system as to an engagement status of the down stop.
2. Description of the Prior Art
The need to lift a vehicle from the ground for service work is well established. For instance, it is often necessary to lift a vehicle for tire rotation or replacement, steering alignment, oil changes, brake inspections, exhaust work, and other automotive maintenance. Traditionally, lifting a vehicle has been accomplished through the use of equipment that is built-into a service facility, such as either lift units with hydraulic actuator(s) installed below the surface of the floor or two and four-post type lift systems installed on the floor surface. These built-in units are located at a fixed location at the service facility and adapted to engage a vehicle frame to lift the vehicle from the ground.
In an effort to increase the versatility and mobility of lift devices and to reduce the need to invest in permanently mounted lifting equipment, devices commonly known as a mobile column lifts (MCLS) have been developed. Prior MCL systems often employed safety down stops to selectively prevent the vehicle lifts from vertically actuating downward when in use. As such, the safety down stops act as safety features by ensuring that the lifts are restricted from unsafe vertical movement. For instance, if an MCL system has been used to vertically lift a vehicle and a user is working under the lifted vehicle, with the safety down stops of the lifts engaged, the user can be assured that the lifts will not vertically lower the vehicle while the user is underneath the vehicle or underneath the lifts. Nevertheless, safety down stops on prior MCL systems are generally integrated internally, within the housings of the lifts or on a front-side of the lifts. As such, it may not be readily apparent to users of such MCL systems as to whether the safety down stops are engaged or disengaged and/or whether the vehicle will inadvertently lower while the user is underneath it.
An example of a prior art vehicle lifts included in such MCL systems is the prior art vehicle lift 22 illustrated in
It is noted that prior art lifts, such as lift 22 illustrated in
Accordingly, there remains a need for a vehicle lift system with a down stop indicator that is easily viewable by a user of the lift system, such that a user of the lift system can readily determine whether the down stop is engaged or disengaged.
In one embodiment of the present invention, there is provided a vehicle lift comprising a main housing, a carriage assembly configured for receiving a wheel of a vehicle, a lift actuator configured to vertically raise and lower the carriage assembly relative to the main housing, and a down stop configured to be selectively positioned in either an engaged position or an unengaged position. With the down stop in the engaged position, the down stop is configured to restrict the lift actuator from vertically lowering. The vehicle lift further comprises an indicator for indicating a position of the down stop.
In another embodiment of the present invention, there is provided a process for controlling a vehicle lift having a down stop and an indicator that indicates a position of the down stop. The process includes an initial step of receiving instructions to vertically raise the lift. A next step includes engaging the down stop so as to restrict the lift from being vertically lowered. The process includes a next step of providing an indication, via the indicator, that the down stop has been engaged. A next step includes lifting the lift in response to the instructions received. A next step includes receiving instructions to vertically lower the lift. The process includes a next step of disengaging the down stop so as to allow the lift to be vertically lowered. A next step includes providing an indication, via the indicator, that the down stop has been disengaged. A final step includes lowering the lift in response to the instructions received.
Detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure.
Embodiments of the present invention are directed to vehicle lifts that are similar, in many respects, to the vehicle lift 22 illustrated in
The vehicle lift 52 will generally include a lift control system that is comprised of one or more processors and memory elements operable to control and/or direct the functionality of the vehicle lift 52. For example, the memory elements may have stored thereon, one or more computer programs that instruct the processor to perform steps necessary for the vehicle lift 52 to operate according to automated instructions or according to instructions provided by a user. The vehicle lift 52 may also include an electrical power supply for powering the lift, which may broadly comprise one or more rechargeable batteries. Furthermore, the vehicle lift 52 may include a hydraulic power system for raising and lowering the lift actuator 66, which may broadly comprise a hydraulic reservoir and a hydraulic pump.
Although
Embodiments of the present invention are able to overcome the above-described issues related to down stops used on previously-used vehicle lifts, such as the prior art lift 22 of
Turning to the down stop 72, which is perhaps best illustrated in
As will be described in more detail below, with the plunger 88 of the linear actuator 80 in the engaged position, the pawl 82 is configured to engage with one of the vertically-spaced locking holes 74 of the lift actuator 66 so as to restrict the lift actuator 66 from vertically lowering. Furthermore, as perhaps is best shown in
With reference to
The pawl 82 may comprise a generally rectangular piece of material. Because the pawl 82 may be required to support at least a portion of the weight of a vehicle that is to be lifted via the vehicle lift 52, the pawl 82 should preferable be formed from a material having high strength and durability, such as high-strength steel. As mentioned above, the pawl 82 may be sized to correspond with the locking holes 74 of the lift actuator 66. In particular, the pawl 82 will be sized such that at least a portion of the pawl 82 is configured to be received with the locking holes 74.
The pawl 82 will include a back side 94 that faces the linear actuator 80 and a front side 96 that faces away from the linear actuator 80. A top portion of the back side 94 is separated from a top portion of the front side 96 via a top side 98, while a bottom portion of the back side 94 is separated form a bottom portion of the front side 96 via a bottom side 100. As shown in the drawings, some embodiments provide for the top side 98 to be formed with a notch shape. As will be described in more detail below, the notch shape provides for the top side 98 of the pawl 82 to securely engage with a top edge of the lift actuator 66 material that defines each of the plurality of locking holes 74. In some embodiments, the bottom side 100 of the pawl 82 will be configured to engage a support component 102 of the lift 52. As illustrate in
In operation of the vehicle lift 52, the pawl 82 of the down stop 72 is configured to engage with one of the locking holes 74 on the back-side (i.e., the non-vehicle-facing side) of the lift actuator 66 so as to prevent the lift actuator 66 from vertically lowering. In particular, and with reference to
Once engaged with a locking hole 74, the pawl 82 will restrict the lift actuator 66 from vertical lowering. Specifically, as illustrated by
To lower the lift actuator 66 after it has been raised, the down stop 72 will be disengaged, such that the linear actuator 80 retracts and/or disengages the pawl 82 from one of the locking holes 74. In particular, the pawl 82 will be retracted such that a back side of the pawl 82 is positioned adjacent to the post 62, as illustrated in
As shown in the figures, and particularly in
Embodiments of the present invention provide for the indicator 84 of the vehicle lift 52 to indicate whether the down stop 72, and particularly the linear actuator 80, and/or the plunger 88 of the linear actuator 80, is in the engaged or disengaged position. In some embodiments, the indicator 84 will comprise one or more lighting elements, such as incandescent bulbs, florescent bulbs, high-intensity discharge bulbs, or LEDs. In other embodiments, the indicator 84 may also, or alternatively, comprise auditory alarms, such as speakers, buzzers, or the like. In embodiments in which the indicator 84 comprises lighting elements, the indicator 84 may include two or more lighting elements. The indicator 84 may comprise a first lighting element that is activated to provide an indication of the down stop 72 being in the engaged position and a second lighting element that is activated to provide an indication of the down stop 72 being in the unengaged position. In some embodiments, the first lighting element may be green and the second lighting element may be red. In other embodiments, the first lighting element may be red and the second lighting elements may be green. Still other embodiments may provide for the lighting elements to be other colors. For example, the first lighting element may be green and the second lighting element may be yellow or orange. In alternative embodiments, the indicator 84 may comprise a single lighting element that is operable to illuminate in different colors, such as multi-color capable LEDs. As such, the indicator 84 may illuminate a first color when the down top 72 is in the engaged position and a second down stop 72 is in the unengaged position.
To allow for the indicator 84 to indicate a position of the down stop 72, the indicator 84 may be coupled with the linear actuator 80, and specifically with the solenoid 86 of the linear actuator 80, via electrically conductive cables or wires 106, such as shown in
Embodiments of the present invention provide for the indicator 84 of the vehicle lift 52 to be positioned on the housing 68 of the lift 52, such that a user of the lift 52 can readily observe a status of the down stop 72 as indicated by the indicator 84. As such, and as illustrated in
As previously described, with the linear actuator 80 in the engaged position, the pawl 82 is configured to engage with a locking hole 74 of the lift actuator 66 to thereby restrict the lift actuator 66 from being vertically lowered. Contrastingly, with the linear actuator 80 in the disengaged position, the pawl 82 is configured to not engage with the locking holes 74 so as to not restrict the lift actuator 66 from being vertically lowered. As such, and with the indicator 84 configured to indicate a position of the down 72, if the down stop 72 is disengaged, a user can observe the indication of such disengagement as provided by the indicator 84, such that the user can immediately know to use caution when working under/around the lift 52 and/or a vehicle that is being lifted by the lift 52. Alternatively, if the down stop 72 is engaged, a user can observe the indication of such engagement as provided by the indicator 84, such that the user can immediately know that the lift 52 is in a safe configuration for working around the lift 52 and/or a vehicle that is being lifted by the lift 52.
In addition to embodiments in which the indicators 84 are lighting elements, embodiments of the present invention may provide for textual prompts to be associated with the lighting elements. For example, the first lighting element that is associated with the down stop 72 being in the engaged position may have an associated textual prompt stating: “Down Stop Engaged—Lift Ready to be Raised and/or Parked.” Alternatively, the second lighting element that is associated with the down stop 72 being in the disengaged position may have an associated textual prompt stating: “Down Stop Disengaged—Lift Ready to be Lowered.” Such textual prompts may, in some embodiments be in the form of placards positioned on the housing 68 of the lift 52. In other embodiments, the textual prompts may be displayed on a graphical user interface (GUI) associated with the lift control system, which is described in more detail below. Nevertheless, such textual prompts may assist in providing an interpretation of the status of the down stop 72 as indicated by the indicator 84.
In some embodiments, the down stop 72 will be manually activated, such as by a switch, push-button, or other similar manual component associated with the vehicle lift 52. In other embodiments, the down stop 72 will be automatically activated. For example, as previously described, the vehicle lift 52 will include the lift control system for controlling various functions and features of the lift 52. As such, lift control system of the vehicle lift 52 will control the vehicle lift 52 in response to operator (i.e., user) commands. In some embodiments, the lift control system will include, as illustrated in
In some embodiments, the lift control module 110 may communicate with the down stop 72 through various networks, with such networks being wired or wireless (e.g., WiFi/Bluetooth) and may include switches, wireless receivers and transmitters, and the like, as well as electrically conductive cables or optical cables. The networks may also include local, metro, or wide area networks, as well as the Internet, or other cloud networks. Furthermore, the networks may include cellular or mobile phone networks, as well as a fiber optic networks, or the like.
In certain embodiments, the vehicle lift 52 will include one or more weight sensors configured to determine an amount of weight the lift actuator 66 is supporting. For example, in some embodiments, the weight sensor may comprise a pressure sensor associated with the hydraulic system that causes the lift actuator 66 to be vertically raised. For example, as the lift actuator 66 is vertically raising a vehicle, the weight sensor will sense the portion of the vehicle's weight that is being supported by the hydraulic pump of the vehicle lift 52. Alternatively, with the vehicle lift in the park position, i.e., having the down stop 72 in the engaged configuration and the pawl 82 engaged with a locking hole 74, the down stop 72 will be supporting most or all of the vehicle weight, such that the weight sensor will sense that none, or a negligible amount, of the vehicle weight is being supported by the hydraulic system.
In some embodiments, the weight sensor will be electrically connected with the lift control system, such that the weight sensed by the weight sensor can be displayed on the graphic display of the lift control module 110. As such, the weight sensor can provide additional indications of the status of the down stop 72. For example, with the down stop 72 disengaged, the hydraulic system will be supporting weight from the vehicle and the weight sensor will indicate such (e.g., via the graphic device). Alternatively, with the down stop 72 engaged and the pawl 82 engaged in a locking hole 74 supporting the lift actuator 66, the hydraulic system will not be supporting weight of the vehicle and the weight sensor will indicated such (e.g., via the graphic device). Thus, the weight sensor can be used in conjunction with the indicator 84 to indicate a status of the down stop 72. In certain additional embodiments, the indicator 84 can provide indications of a combination of (1) the position of the down stop 72, and (2) the weight sensed by the weight sensor. For example, in embodiments in which the indicator 84 comprises two lighting elements, the first lighting element may be activated to provide an indication that the down stop 72 is in the engaged position and the weight sensor is not measuring a weight of the vehicle (e.g., a significant portion of a vehicle's weight) being supported by the hydraulic pump. Alternatively, the second lighting element may be activated to provide an indication of the down stop 72 being in the unengaged position and the weight sensor measuring a weight of the vehicle (e.g., a significant portion of a vehicle's weight) being supported by the hydraulic pump.
In additional embodiments, the indicator 84 can provide an indication of the position of the down stop 72 based entirely on the weight sensed by the weight sensor. For example, as previously described, if the weight sensor senses that the hydraulic pump is supporting a non-nominal weight, then the down stop 72 is not engaged and the lift is being used to support the weight of a vehicle. Alternatively, if the hydraulic pump is supporting only a non-nominal weight, then the down stop 72 is engaged and is being used to support the weight of the vehicle. As such, the indicator 84 can be connected directly or indirectly to the weight sensor, such that the indicator 84 can provide an indication of the position of the down stop 72 based on the weight being sensed by the weight sensor (i.e., whether or not the hydraulic pump is supporting the weight of a vehicle).
Given the vehicle lift 52, including the down stop 72 as described above, embodiments of the present invention include a process for controlling the vehicle lift 52. The process begins with receiving information indicative of instructions to vertically raise the lift 52. Such information may be received, for instance, from a user providing instruction via the lift control module 110. Next, the process includes engaging the down stop 72 so as to restrict the lift 52 from being vertically lowered. A next step includes providing an indication, via the indicator 84, that the down stop 72 has been engaged. As previously described, in some embodiments, the indicator 84 may illuminate a green light to indicate that the down stop 72 has been engaged. Thereafter, the process includes lifting the lift 52 in response to the instructions received. After vertically lifting the lift 52, the process includes receiving information indicative of instructions to vertically lower the lift 52. Next, the process may include disengaging the down stop 72 so as to allow the lift 52 to be vertically lowered. Upon disengaging the down stop 72, an indication may be provided, via the indicator 56, that the down stop 72 has been disengaged. As previously described, in some embodiments, the indicator 84 may illuminate a yellow light to indicate that the down stop 72 has been disengaged. The process may finally include lowering the lift 52 in response to the instructions received.
It is to be understood that while certain forms of the present invention have been illustrated and described herein, it is not to be limited to the specific forms or arrangement of parts described and shown.
This non-provisional patent application claims priority to U.S. Provisional Patent Application Ser. No. 62/025,250, filed Jul. 16, 2014, and entitled “DOWN STOP INDICATOR FOR VEHICLE LIFT.” The entire disclosure of the above-identified provisional patent application is incorporated by reference in this non-provisional patent application.
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