The invention relates to a down the hole drilling machine comprising an impact device and especially to fluid conveyance inside the impact device. The drilling machine is provided with a reciprocating percussion piston, which is moved by controlling feeding an discharging pressurized fluid into an out of working chambers where working surfaces of the piston are located. The piston is configured to strike to a drill bit being connected directly to the drilling machine.
Further, the invention relates to a method for drilling rock.
The field of the invention is described in more detail in the preambles of the independent claims of the application.
Holes can be drilled in rock by means of various rock drilling machines. Drilling may be performed with a method combining percussions and rotation. Then the drilling is called percussive drilling. Further, percussive drilling may be classified according to whether an impact device is outside the drill hole or in the drill hole during the drilling. When the impact device is in the drill hole, the drilling is typically called down-the-hole drilling (DTH). Since the impact device is in the DTH drilling machine located inside the drill hole, structure of the impact device needs to be compact.
In the known DTH drilling machines efficiency of the impact devices are shown not to be satisfactory.
It is an object of this invention to provide a novel and improved drilling machine and a method for drilling rock.
The drilling machine according to the invention is characterized by characterizing features of independent apparatus claim.
The method according to the invention is characterized by characterizing features of independent method claim.
An idea of the disclosed solution is that the impact device comprises a piston provided with a longitudinal central opening passing axially through the piston. Thus, the piston has a sleeve-like configuration. An outer shell of the sleeve-like piston is solid, which means that the piston is without any transverse through openings extending between an outer surface and an inner surface. Thereby the sleeve-like piston is not provided with openable and closable transverse control openings. Further, at least fluid passages for feeding or supplying pressurized fluid into a top working chamber and bottom working chamber are located inside the central opening of the piston. In summary, the present solution discloses an improved way for pressurized fluid routing in DTH drilling machines.
An advantage of the disclosed solution is that when the fluid is controlled into both working chambers by means of the mentioned fluid passages inside the central opening of the piston, then top and bottom working areas of the piston inside the working chambers may be maximized. Increased size of the working areas affected by pressurized fluid means that greater impact pulses can be produced. Thereby effectivity of the impact device may be increased without increasing outer dimensions of the impact device. In known impact devices the fluid routing system comprises fluid passages outside the piston, whereby they limit size of working areas of the piston. Further, when the piston has no cross holes the structure of the piston is robust and durable.
A further advantage is that, when the drilling machine is pneumatically operated this solution also ensures as great space as possible for the supplied air and its pneumatic expansion during the work cycle.
An idea of an embodiment is that in addition to the feed or supply fluid passages, the fluid passages for discharging the pressurized fluid out of the top and bottom working chambers are also located inside the central opening of the piston. In other words, both feeding and venting of both working chambers is done through a piston bore whereby there is no need for discharging channels arranged around the piston. Owing to this, the structure may be compact and the piston may have large working surface areas. Further, controlling of the discharge flows may be executed without any dedicated discharge control elements, such as control sleeves, which simplifies the structure.
An idea of an embodiment is that connections between the working chambers and the fluid feed passages inside the central opening of the piston are opened and closed by the movements of the sleeve-like piston provided with the solid outer shell. In other words, the feed flows to both working chambers are controlled by the position of the piston. Further, if the discharge flows of both working chambers are also routed through the central opening of the piston, then the position of the piston controls also the discharge flows. An advantage of this embodiment is that there is no need for any separate movable control sleeves or valves for controlling the feeding and discharging. This simplifies the structure. The piston having the solid-sleeve configuration provides itself the needed control for the work cycle of the impact device.
An idea of an embodiment is that the impact device comprises a feed tube arranged inside the central opening of the piston. The feed tube arranged coaxially inside the sleeve-like piston is for controlling fluid flows of the impact device. The feed tube is a two-part structure comprising an outer feed tube and an inner feed tube. The outer feed tube is supported to an axial bore of the piston and the inner feed tube is arranged inside the outer feed tube. In other words, the feed tube is a double wall structure providing the structure with additional axial fluid passages inside the central opening of the piston. Thus, an advantage of the disclosed double feed tube is that the structure may comprise several fluid passages. There may be fluid passages between the piston and the outer feed tube, between the outer feed tube and the inner feed tube, and further, inside the inner feed tube.
An idea of an embodiment is that inside the central opening is the feed tube as is disclosed in the previous embodiment. The feed tube is an immobile element relative to the casing. Since the fluid flows are controlled by the movements of the piston, there is no need to move the feed tube in accordance with the work cycle.
An idea of an embodiment is that inside the central opening of the piston is the feed tube disclosed above. Contrary to the previous embodiment the feed tube is arranged axially movably relative to the casing. An advantage of this solution is that timing of opening and closing of fluid passages may be adjusted by adjusting axial position of the at least one of the tubes of the feed tube. Thereby it is possible to provide the drilling machine with an asymmetric timing feature for the fluid routing, for example. The axial position of the feed tube may be adjusted by means of adjusting screws, for example.
An idea of an embodiment is that the fluid routing inside the impact device is executed without the above disclosed features of the double wall system or double tube structure. In this alternative solution inside the central opening of the piston may be two or more separate axial fluid channels for executing the fluid supply and discharge separately.
An idea of an embodiment is that the impact device comprises two separate feed tubes arranged inside the central opening of the piston. The feed tubes are not arranged coaxially inside the sleeve-like piston. One feed tube is for the upper working chamber and the other feed tube is for the lower working chamber. Thus, there are separate parallel feed tubes for controlling fluid flows of the impact device. This embodiment is an alternative to one single coaxial feed tube.
An idea of an embodiment is that inside the central opening of the piston is a feed tube comprising an outer feed tube and an inner feed tube arranged inside the outer feed tube. The double wall feed tube provides the structure inside the piston with three axial passages. Inside the inner feed tube is a discharge passage whereby the discharging of the fluid from at least the top working chamber is configured to be executed via the discharge passage. Between the outer feed tube and the inner feed tube is a feed passage, which is connected to the inlet port at a top end and is provided with constant fluid supply during the working cycle of the impact device. And further, between the outer tube and the piston is a top feed passage for conveying fluid from the feed passage to the top working chamber and being opened and closed by the piston for controlling the working cycle. According to an idea of a further embodiment also the bottom working chamber is discharged via the discharge passage of the inner feed tube.
An idea of an embodiment is that inside the central opening of the piston is the feed tube comprising the above disclosed double wall or double tube structure. The inner feed tube is arranged to extend axially to the drill bit. The bottom end of the inner tube is arranged inside a central opening or bore of the drill bit. Between the inner feed tube and the drill bit may be fluid tight connection. The fluid flow discharged via the inner passage of the inner feed tube may flow through the bore of the drill bit out of the impact device. The bore of the drill bit is in fluid connection with at least one flushing channel extending to a bottom face of the drill bit. An advantage of this embodiment is that the inner feed tube provides the impact device with a convenient and compact fluid path.
An idea of an embodiment is that the feed tube comprises at least one transverse discharging opening at the top part of the feed tube and passing through the inner tube and the outer tube for discharging the top working chamber to the axial discharge passage when being opened by the piston.
An idea of an embodiment is that at the bottom end portion of the drilling machine is a bottom sleeve surrounding the bottom end portion of the piston and the top end portion of the drill bit. The bottom sleeve comprises fluid passages allowing fluid connection from the bottom working chamber to at least one discharging channel passing the drill bit and directing the discharged fluid to sides of the drill bit. The bottom sleeve is connected immovably to the casing of the drilling machine. By means of the bottom sleeve, suitable fluid passages may be easily arranged at the end structure of the impact device. The mentioned fluid connection for discharging the bottom working chamber is controlled by the axial movements of the piston.
An idea of an embodiment is that the drilling machine is a pneumatically operable device and the fluid is pressurized gas.
An idea of an embodiment is that the drilling machine and the impact device is a hydraulically operated device. The device may be used by means of pressurized water, for example.
The above disclosed embodiments and their features may be combined.
Some embodiments of the invention will be explained in greater detail in the attached drawings, in which
In the figures, some embodiments of the invention are shown simplified for the sake of clarity. Like reference numerals refer to like parts in the figures.
Inside the central opening 20 may be a feed tube 25 for conducting the fluid flows. The feed tube 25 may extend from the inlet port 18 to the drill bit 14. The feed tube 25 may comprise an outer feed tube 25a supported to the central opening 20, and an inner feed tube 25b arranged inside the outer feed tube 25a. The two feed tube components 25a, 25b provide the feed tube 25 with double wall structure and may create three axial fluid passages inside the central opening 20 of the piston 19. Then a fluid passage 26 may be formed between the piston 19 and the outer feed tube 25a, a fluid passage 27 may be between the outer feed tube 25a and the inner feed tube 25b, and further, inside the inner feed tube 25b is a fluid passage 28. Furthermore, inside the piston 19 is a top feed chamber 29, which is limited radially by the outer feed tube 25a. The top feed chamber 29 is in continuous fluid connection to top working chamber 21 by means of axial fluid passages 30 of the outer feed tube 25a.
At the inlet port 18 is a pressure space 31 wherein prevails substantially constant pressure. The pressure space 31 is in constant fluid connection with a fluid passage 27 and a fluid space 32. Thus, between the outer feed tube 25a and the inner feed tube 25b prevails constant fluid pressure, which may be conveyed to the working chambers 21 and 22 in accordance with movement of the piston 19.
The feed tubes 25a, 25b are arranged immovably relative to each other and typically the entire feed tube 25 is arrange immovably relative to the casing 15. Then the piston 19 moves relative to the feed tube 25 and opens and closes transverse openings of the outer feed tube 25a and the inner feed tube 25b. The movement of the piston 19 also opens and closes axial connection between the fluid space 32 and the bottom working chamber 22 as will be disclosed below.
As disclosed above, the top working chamber 21 is discharged through the fluid passage 28 and the bottom working chamber 22 is pressurized. Pressure affecting to the bottom working surfaces 24 causes the piston 19 to move towards the return direction B. As the piston 19 moves toward the top end TE, then the control shoulder 35 closes the fluid connection 34. The bottom chamber 22 becomes then a closed pressure space inside which the pressurized fluid may expand, in case the used fluid is pressure air. The expanding fluid in the bottom chamber 22 forces the piston 19 to move in the return direction B and then the top end of the piston 19 closes connection to the transverse openings 33 whereby the top chamber 21 becomes a closed space. The piston 19 continues its movement in the return direction B and the bottom end of the piston 19 opens a discharge passage 37b through which the bottom chamber 22 is discharged via a passage 38b and through the side of the drill bit. However, the piston 19 moves still in the return direction B and a shoulder 40 opens passages 41 between the fluid passage 27 and the top feed chamber 29. The top feed chamber 29 is then connected to the feed pressure. The same pressure prevails also in the top working chamber 21, since the top feed chamber 29 and the top working chamber 21 are in continuous fluid connection through the axial fluid passages 30. Then top dead point of the piston 19 is reached and movement direction of the piston 19 is changed towards the impact direction A. When the piston 19 moves in the impact direction A the shoulder 40 closes the passages 41 and the top working chamber 21 becomes a closed pressure space inside which the fed fluid expands. The movement of the piston 19 causes the top end of the piston to close discharge connection from the bottom working chamber 22 to the fluid passage 37b. The piston continues its movement in the impact direction A and the top end of the piston 19 opens the transverse openings 33 and thereby allow the top working chamber 21 to be discharged to the fluid passage 28 inside the inner feed tube 25b. When the piston continues its movement the end portion 36 of the central opening passes the control shoulder 34 and opens the fluid passage 34 for feeding fluid to the bottom working chamber 22. The piston 19 impacts the drill bit 14 and the work cycle may continue in a similar manner.
The drawings and the related description are only intended to illustrate the idea of the invention. Details of the invention may vary within the scope of the claims.
Number | Date | Country | Kind |
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17174126.7 | Jun 2017 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/064318 | 5/31/2018 | WO | 00 |