The present disclosure relates to fluid turbines, and more particularly to a shrouded fluid turbine including a mixer and a rotor that each reside downstream of a support structure, providing a balanced load distribution and passive yaw characteristics.
Conventional horizontal axis wind turbines (HAWTs) used for power generation have a rotor with one to five open blades attached at a hub and arranged like a propeller. The blades are mounted to a horizontal shaft attached to a gear box which drives a power generator. The gearbox and generator equipment are housed in a nacelle.
A fluid turbine extracts energy from fluid currents. In the field of fluid energy conversion, turbines are often mounted on vertical support structures at the approximate center of gravity of the turbine and near the center of pressure. The center of pressure is the point on the turbine where the total sum of the pressure field causes a force with no torque about that point. The center of pressure of the turbine is typically near the downwind portion of the rotor plane. The point at which the support structure engages the turbine is often behind the rotor plane at the nacelle. A support structure engaged with a turbine upstream from the rotor is referred to as a downstream turbine and provides passive yaw characteristics. The term downstream turbine refers to the fact that the turbine is downstream of the support structure.
A passive yaw system that is capable of yawing the turbine appropriately into the wind is known as a functional-passive yaw. The employment of a functional-passive yaw system without the use of an active yaw system is known as full-passive yaw. An active yaw system used to yaw the turbine to the desired direction is known as controlling-active yaw. A system that utilizes functional-passive yaw in combination with the active yaw system is known as supporting-active yaw.
Turbine passive yaw characteristics employ aerodynamic structures to yaw the turbine into the wind. Larger turbines typically employ mechanical yaw systems as they are engaged with a support structure about a pivot axis that is located near the center of gravity and also resides near the center of pressure. In such a configuration, the location of the pivot axis with respect to the location of the center of pressure results in thrust forces on the apparatus that do not appropriately yaw the turbine to the desired direction. Continuous control from an active yaw component may be used to yaw the turbine to the desired direction.
The present disclosure relates to shrouded fluid turbines having passive and/or active yaw systems for positioning the shrouded fluid turbine relative to a fluid flow direction. In an example embodiment, the shrouded fluid turbine includes a support structure that is upstream of the rotor and one or more shrouds downstream of the electrical generation equipment. This configuration provides a functional-passive yaw system and further provides a counter-weight for shrouds and rotor moment-arm and thrust forces. Various embodiments may employ any combination of passive and/or active yaw systems.
An example embodiment relates to a fluid turbine having a single ringed turbine shroud that surrounds a rotor. In another example embodiment, the single turbine shroud can include an annular leading edge that transitions to a faceted trailing edge. In yet another example embodiment, the turbine shroud can include a set of mixing elements, for instance, positioned along a trailing edge of the turbine shroud. In some embodiments, the mixing elements may take on a variety of forms and may be located in a variety of suitable locations along the length of the turbine shroud (e.g., at any position between a leading edge and a trailing edge of the turbine shroud). The turbine shroud in combination with mixer lobes and/or a faceted or annular trailing edge provides increased fluid velocity near the inlet of the turbine shroud at the cross sectional area of the rotor plane. The higher fluid velocity allows a higher energy-extraction per unit mass flow rate through the rotor. The increased flow through the rotor combined with increased mixing results in an increase in the overall power production of the shrouded turbine system.
Another example embodiment can further include an ejector shroud that surrounds the exit of the turbine shroud. In yet another example embodiment, the mixing elements on the turbine shroud can be in fluid communication with the inlet of the ejector shroud. In some other example embodiments, the faceted trailing edge of the turbine shroud can be in fluid communication with a faceted ejector shroud. In another example embodiment, an annular turbine shroud having a constant cross section can be in fluid communication with an annular ejector shroud that has a constant cross section. Together, the turbine shroud in combination with mixer lobes and/or a faceted or annular trailing edge, and the ejector shroud form a mixer-ejector pump, which provides increased fluid velocity near the inlet of the turbine shroud at the cross sectional area of the rotor plane. The mixer/ejector pump transfers energy from the bypass flow to the rotor wake flow by both axial and stream-wise voracity, allowing higher energy-extraction per unit mass flow rate through the rotor. The increased flow through the rotor combined with increased mixing results in an increase in the overall power production of the shrouded turbine system.
According to an example embodiment, a shrouded fluid turbine includes a nacelle body rotationally coupled to a support structure. The nacelle body is configured to pivot about a pivot axis passing through the support structure. At least a portion of the nacelle body is located upstream of the pivot axis with respect to a fluid flow direction. The shrouded fluid turbine further includes a rotor coupled to the nacelle body. A rotor plane passing through the rotor is offset downstream of the pivot axis with respect to the fluid flow direction. The shrouded fluid turbine further includes an aerodynamically contoured turbine shroud surrounding the rotor and having leading edge, a trailing edge and a plurality of mixing elements disposed in or on the turbine shroud.
In some embodiments, a center of pressure may be located downstream of the rotor plane, and a combination of the nacelle body, the rotor, and the aerodynamically contoured turbine shroud may be configured to pivot about the pivot axis in response to a force exerted on the combination by the fluid flow such that the leading edge faces into the direction of the fluid flow. In some embodiments, the shrouded fluid turbine may include an aerodynamically contoured support structure shroud coupled at a first end with the nacelle body and at a second end with the leading edge. The aerodynamically contoured support structure shroud may be rotatable about the support structure. In some embodiments, the combination may include the aerodynamically contoured support structure shroud.
In some embodiments, the shrouded fluid turbine may include a radial member coupled at a first end with the nacelle body and at a second end with the trailing edge. The radial member may have an aerodynamic shape. In some embodiments, the combination may include the radial member. In some embodiments, the shrouded fluid turbine may include a radial member coupled at a first end with the nacelle body and at a second end with the inlet end. The radial member may have an aerodynamic shape. In some embodiments, the combination may include the radial member.
In some embodiments, the shrouded fluid turbine may include an ejector shroud at least partially surrounding the trailing edge. In some embodiments, the combination may include the ejector shroud. In some embodiments, the shrouded fluid turbine may include a passive yaw system. In some embodiments, the mixing elements may be disposed along the trailing edge of the aerodynamically contoured turbine shroud. In some embodiments, an aerodynamically contoured support structure shroud may surround at least a portion of the support structure.
According to another example embodiment, a shrouded fluid turbine includes a support structure having a yaw bearing disposed on the support structure and a horizontal portion rotationally coupled to the yaw bearing. The horizontal portion is configured to pivot about a pivot axis passing through the support structure. The shrouded fluid turbine further includes a vertical portion coupled at a first end to the horizontal portion, a nacelle body rotationally coupled to a second end of the vertical portion and a rotor coupled to the nacelle body. A rotor plane passing through the rotor is offset downstream of the pivot axis with respect to a fluid flow direction. The shrouded fluid turbine further includes an aerodynamically contoured turbine shroud surrounding the rotor and having a leading edge and a trailing edge.
In some embodiments, a center of pressure may be located downstream of the rotor plane, and a combination of the nacelle body, the rotor, and the aerodynamically contoured turbine shroud may be configured to pivot about the pivot axis in response to a force exerted on the combination by the fluid flow such that the leading edge faces into the direction of the fluid flow. In some embodiments, the shrouded fluid turbine may include an ejector shroud at least partially surrounding the trailing edge. In some embodiments, the combination may include the ejector shroud. In some embodiments, the rotor, the aerodynamically contoured turbine shroud and the ejector shroud may share a common central axis.
In some embodiments, the shrouded fluid turbine may include a radial member coupled at a first end with the nacelle body and at a second end with the inlet end. The radial member may have an aerodynamic shape. In some embodiments, the combination may include the radial member. In some embodiments, the trailing edge may include a substantially linear segment having a substantially constant cross-section. In some embodiments, the shrouded fluid turbine may include a passive yaw system.
The following is a brief description of the drawings, which are presented for the purposes of illustrating the disclosure set forth herein and not for the purposes of limiting the same. The accompanying drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures is represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. In the drawings:
A more complete understanding of the components, processes, and apparatuses disclosed herein can be obtained by reference to the accompanying figures. These figures are intended to demonstrate the present disclosure and are not intended to show relative sizes and dimensions or to limit the scope of the exemplary embodiments.
Although specific terms are used in the following description, these terms are intended to refer only to particular structures in the drawings and are not intended to limit the scope of the present disclosure. It is to be understood that like numeric designations refer to components of like function.
The term “about” when used with a quantity includes the stated value and also has the meaning dictated by the context. For example, it includes at least the degree of error associated with the measurement of the particular quantity. When used in the context of a range, the term “about” should also be considered as disclosing the range defined by the absolute values of the two endpoints. For example, the range “from about 2 to about 4” also discloses the range “from 2 to 4.”
The example shrouded fluid turbines discussed herein, for example, shrouded fluid turbines that include a single shroud, mixer-ejector turbines, and shrouded fluid turbines free of an ejector shroud, provide advantageous systems for generating power from fluid currents (e.g., air or water currents). The turbine shroud directs fluid flow through the rotor at an increased flow rate, which allows more energy to be extracted from the fluid flow by the turbine. The structure of the turbine shroud can also be used for lighting protection of various electrical and mechanical components (e.g., generator, rotor, yaw mechanism, etc.). Various other embodiments include other suitable turbine arrangements, including but not limited to turbines having a single shroud or duct, a turbine having one or more shrouds, ducts and/or mixers, or unshrouded (e.g., open rotor) turbines. The discussion in relation to any of the above-described arrangements is not intended to be limiting in scope.
An example fluid turbine may include tandem cambered shrouds and a mixer/ejector pump. The primary shroud contains a rotor, which extracts power from a primary fluid stream. The tandem cambered shrouds and ejector bring more flow through the rotor allowing more energy extraction due to higher flow rates. The mixer/ejector pump transfers energy from the bypass flow to the rotor wake flow allowing higher energy per unit mass flow rate through the rotor. These two effects enhance the overall power production of the turbine system. In other example embodiments, the fluid turbine may be utilized with a mixer augmented turbine having a single shroud incorporating mixing elements.
The term “rotor” is used herein to refer to any assembly in which one or more blades are attached to a shaft and able to rotate, allowing for the extraction of power or energy from wind rotating the blades. Exemplary rotors include a propeller-like rotor or a rotor/stator assembly. Any type of rotor may be enclosed, either in part or in full, within the turbine shroud in the wind turbine of the present disclosure.
The leading edge of a turbine shroud may be considered the front of the fluid turbine, and the trailing edge of an ejector shroud may be considered the rear of the fluid turbine. A first component of the fluid turbine located closer to the front of the turbine may be considered “upstream” of a second component located closer to the rear of the turbine. Put another way, the second component is “downstream” of the first component.
According to various example embodiments, a turbine coupled to a support structure that is upstream of the rotor enables the turbine to pivot about the support structure and about an axis that is offset from the center of pressure of the turbine. In this configuration, the turbine has a tendency to move to a position where the center of pressure remains downstream of the pivot axis. Passive yaw occurs when the fluid stream is of sufficient strength, often between a cut-in fluid velocity and a cut-out fluid velocity. In one example embodiment, the turbine includes one or more shrouds surrounding the rotor. In another example embodiment, the shrouded turbine includes a support structure that is upstream of the rotor, a mixer, an ejector, or a mixer and ejector combination. The aerodynamic principles of a turbine in accordance with various embodiments are not restricted to air and apply to any fluid, defined as any liquid, gas or combination thereof, and therefore include water as well as air. In other words, the aerodynamic principles of a mixer-ejector turbine apply to hydrodynamic principles in a mixer ejector water turbine. Some embodiments are described in relation to a shrouded turbine having one or more shrouds, such as a mixer ejector turbine arrangement. Such descriptions are solely for convenience and clarity and are not intended to be limiting in scope.
In one example embodiment, a fluid turbine includes a single turbine shroud that generally surrounds a rotor. In another example embodiment, a fluid turbine includes a turbine shroud that generally surrounds a rotor and an ejector shroud that generally surrounds the exit of the turbine shroud in whole or in part. Shrouded and ducted fluid turbines provide increased efficiency in extracting energy from fluid currents while requiring increased surface area in those fluid currents. The increased surface area results in increased loading on the structural components of the shrouded fluid turbine. This increased loading provides radial directional forces that yaw the turbine into the fluid flow. A passive yaw system mitigates the negative effects of the increased structural loading by allowing the turbine to rotate to a position of least fluid-flow resistance.
According to an example embodiment, a fluid turbine configured with one or more shrouds and a rotor downstream of the support structure provides a platform for a passive yaw system. A nacelle, including electrical generation equipment, upstream of the support structure provides a counter-weight to the loads and thrust forces created by the shrouds and rotor. Aerodynamic surfaces, similar to vertical stabilizers and integrated into the support structures, can augment the passive yaw system by imparting additional radial directional forces that yaw the turbine into the fluid flow.
Although some embodiments have passive yaw characteristics provided by the downstream turbine configuration in combination with an upstream nacelle, an active yaw system may be employed in conjunction with a passive yaw system depending on the scale of the turbine. Active yawing can be provided by geared drive units rotationally engaged with a slew ring between a bearing race between the support structure and turbine.
The ejector shroud 120 includes a front end, inlet end or leading edge 122, and a rear end, exhaust end or trailing edge 124. The ejector shroud 120 at least partially surrounds the trailing edge 115 of the turbine shroud. Support members 106 connect the turbine shroud 110 to the ejector shroud 120. These support members 106 may take numerous forms and may further be designed to have an airfoil shape capable of providing an additional yaw influence. An aerodynamically contoured support structure shroud 130 covers or surrounds at least a portion of the support structure 102 that passes through a portion 138 of the leading edge 112 of the turbine shroud 110, as depicted in
The rotor 140 surrounds the nacelle body 150 and includes a central hub 141 at the proximal end of the rotor 140. The central hub 141 is rotationally engaged with the nacelle body 150. In the illustrated embodiment, the rotor 140, turbine shroud 110, and ejector shroud 120 are coaxial with each other, i.e., they share a common central axis 105. In some example embodiments, the rotor 140, turbine shroud 110, and/or ejector shroud 120 are not necessarily coaxial with each other along the common central axis 105. The support structure 102 is rotationally engaged with a yaw bearing 134 at the nacelle 150. A support bearing 136 is engaged with the support structure 102 and with the turbine shroud leading edge 112.
Referring again to
The structural support members 233 and 333 depicted in
The rotor 440 surrounds the nacelle body 450 and includes a central hub 441 at the proximal end of the rotor blades 440. The central hub 441 is rotationally engaged with the nacelle body 450. In the illustrated embodiment, the rotor 440 and turbine shroud 410 are coaxial with each other, i.e., they share a common central axis 405. A support structure 402 is rotationally engaged with a yaw bearing 436. A substantially horizontal member 434 parallel to the central axis 405 extends from the yaw bearing 436 toward the downwind side of the turbine 400 where it is engaged with a substantially vertical segment 433 that is engaged with the nacelle body 450.
In some example embodiments, the shrouded fluid turbine 400 further includes a support structure having radial members 419. Each of the radial members 419 is engaged at one end with the nacelle 450, and at the other end with the inner surface of the turbine shroud 410. Each radial member 419 is located downstream of the rotor 440. In some example embodiments, each radial member 419 has a neutral aerodynamic cross section to mitigate disruption in the flow through the turbine 400. In some other example embodiments, each radial member 419 has an aerodynamic cross section capable of imparting swirl to the fluid flow prior to reaching the rotor 400.
The rotor 540 surrounds the nacelle body 550 and includes a central hub 541 at the proximal end of the rotor blades 540. The central hub 541 is rotationally engaged with the nacelle body 550. In the illustrated embodiment, the rotor 540, turbine shroud 510, and ejector shroud 520 are coaxial with each other, i.e., they share a common central axis 505. A support structure 502 is rotationally engaged with a yaw bearing 536. A substantially horizontal member 534 parallel to the central axis 505 extends from the yaw bearing 536 toward the downwind side of the turbine 500 where it is engaged with a substantially vertical segment 533 that is engaged with the nacelle body 550.
In some example embodiments, the shrouded fluid turbine 500 further includes a support structure having radial members 519. Each of the radial members 519 is engaged at one end with the nacelle 550, and at the other end with the inner surface of the turbine shroud 510. Each radial member 519 is located downstream of the rotor 540. In some example embodiments, each radial member 519 has a neutral aerodynamic cross section to mitigate disruption in the flow through the turbine 500. In some other example embodiments, each radial member 519 has an aerodynamic cross section capable of imparting swirl to the fluid flow prior to reaching the rotor 500.
The rotor 640 surrounds the nacelle body 650 and includes a central hub 641 at one end of the rotor blades 640. The central hub 641 is rotationally engaged with the nacelle body 650. In the illustrated embodiment, the rotor 640, turbine shroud 610, and ejector shroud 620 are coaxial with each other, i.e., they share a common central axis 605. A support structure 602 is rotationally engaged with a yaw bearing 636. A substantially horizontal member parallel to the central axis 634 extends from the yaw bearing 636 toward the downwind side of the turbine 600 where it is engaged with a substantially vertical segment 633 that is engaged with the nacelle 620.
In some example embodiments, the shrouded fluid turbine 600 further includes a support structure having radial members 619. Each of the radial members 619 is engaged at one end with the nacelle 650, and at the other end with the turbine shroud leading edge 612. Each radial member 619 is located downstream of the rotor 640. In some example embodiments, each radial member 619 has a neutral aerodynamic cross section to mitigate disruption in the flow through the turbine 600. In some other example embodiments, each radial member 619 has an aerodynamic cross section capable of imparting swirl to the fluid flow prior to reaching the rotor 600.
Having thus described several example embodiments of the disclosure, it is to be appreciated various alterations, modifications, and improvements will readily occur to those skilled in the art. Accordingly, the foregoing description and drawings are by way of example only.
This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application Ser. No. 61/637,920, entitled “DOWN WIND FLUID TURBINE” and filed on Apr. 25, 2012, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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61637920 | Apr 2012 | US |