The present disclosure is directed to systems, devices, and methods for visualizing a down hole environment during a drilling procedure. More specifically, the present disclosure is directed to systems, devices, and methods for producing a three-dimensional visualization of a drill plan and current drilled wellbore toolface as well as a visualization of surrounding geology for steering a drilling apparatus.
At the outset of a drilling operation, drillers typically establish a drilling plan that includes a target location and a drilling path to the target location. Once drilling commences, the bottom hole assembly (BHA) may be directed or “steered” from a vertical drilling path in any number of directions, to follow the proposed drilling plan. For example, to recover an underground hydrocarbon deposit, a drilling plan might include a vertical bore to a point to a side of a reservoir containing the deposit, then a directional or horizontal bore that penetrates the deposit. The operator may then follow the plan by steering the BHA through the vertical and horizontal aspects in accordance with the plan.
In slide drilling implementations, such directional drilling requires accurate orientation of a bent housing of the down hole motor. The bent housing is set on surface to a pre-determined angle of bend. The high side of this bend is referred to as the toolface of the BHA. In such slide drilling implementations, rotating the drill string changes the orientation of the bent housing and the BHA, and thus the toolface. To effectively steer the assembly, the operator must first determine the current toolface orientation, such as via a measurement-while-drilling (MWD) apparatus. Thereafter, if the drilling direction needs adjustment, the operator must rotate the drill string to change the toolface orientation.
During drilling, a “survey” identifying locational and directional data of a BHA in a well is obtained at various intervals. Each survey yields a measurement of the inclination angle from vertical and azimuth (or compass heading) of the survey probe in a well (typically 40-50 feet behind the total depth at the time of measurement). In directional wellbores, particularly, the position of the wellbore must be known with reasonable accuracy to ensure the correct steering along the desired or planned wellbore path. The measurements themselves include inclination from vertical and the azimuth of the well bore. In addition to the toolface data, and inclination, and azimuth, the data obtained during each survey may also include hole depth data, pipe rotational data, hook load data, delta pressure data (across the down hole drilling motor), and modeled dogleg severity data, for example. Dogleg severity is a measurement of the total curvature of the wellbore expressed over a standard length, typically 100 feet.
These measurements may be taken at discrete points in the well, and the approximate path of the wellbore may be computed from the data obtained at these discrete points. Conventionally, a standard survey is conducted at each drill pipe connection, at approximately every 95 feet, to obtain an accurate measurement of inclination and azimuth for the new survey position.
Information regarding geology may also be obtained during a drilling operation. In some cases, an operator may have access to geology information about a well from external sources, such as offset geological surveys. However, these sources may be challenging for an operator to interpret without an extensive training or a geology background. Furthermore, geology information from external sources is often general in nature and not well suited to various aspects of an actual drilling operation. External geology data may be especially difficult for an operator to analyze correctly while controlling other aspects of a drilling operation.
As a drilling operation proceeds, the operator must consider the geology information and information from available surveys to follow a drill plan. Often, this requires the operator to perform regular corrections to the drilled wellpath. This typically requires the operator to manipulate the drawworks brake and rotate the rotary table or top drive quill to find the precise combinations of hook load, mud motor differential pressure, and drill string torque, to properly position the toolface. This can be difficult and time consuming. Each adjustment has different effects on the toolface orientation, and each must be considered in combination with other drilling requirements, such as the composition of surrounding formations, to drill the hole. Thus, reorienting the toolface in a wellbore is very complex, labor intensive, and sometimes inaccurate. Furthermore, information required to steer the drilling BHA is generally transmitted to the operator in a textual format in conventional systems. The operator must consider the implications of this textual information, formulate a visual mental impression of the overall orientation of the drilling BHA, and try to formulate a steering plan based on this mental impression, before steering the system. A more efficient, reliable, and intuitive method for steering a BHA and visualizing surrounding geological formations is needed.
The present disclosure is best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
It is to be understood that the following disclosure provides many different implementations, or examples, for implementing different features of various implementations. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various implementations and/or configurations discussed.
The systems and methods disclosed herein provide intuitive visualizations of geology which may correspond to more intuitive control of BHAs during a drilling procedure. In particular, the present disclosure provides for the creation and implementation of lithology visualizations in a three-dimensional visualization of the down hole environment. The three-dimensional visualization may include windows showing lithology information around the BHA and drill plan, as well as depictions of the location and orientation of the BHA and a drill plan. These depictions may be created from data received from external sources such as geological surveys as well as sensors associated with the drill systems and other input data.
Referring to
Apparatus 100 includes a mast 105 supporting lifting gear above a rig floor 110. The lifting gear includes a crown block 115 and a traveling block 120. The crown block 115 is coupled at or near the top of the mast 105, and the traveling block 120 hangs from the crown block 115 by a drilling line 125. One end of the drilling line 125 extends from the lifting gear to drawworks 130, which is configured to reel in and out the drilling line 125 to cause the traveling block 120 to be lowered and raised relative to the rig floor 110. The other end of the drilling line 125, known as a dead line anchor, is anchored to a fixed position, possibly near the drawworks 130 or elsewhere on the rig.
A hook 135 is attached to the bottom of the traveling block 120. A top drive 140 is suspended from the hook 135. A quill 145 extending from the top drive 140 is attached to a saver sub 150, which is attached to a drill string 155 suspended within a wellbore 160. Alternatively, the quill 145 may be attached to the drill string 155 directly. The term “quill” as used herein is not limited to a component which directly extends from the top drive, or which is otherwise conventionally referred to as a quill. For example, within the scope of the present disclosure, the “quill” may additionally or alternatively include a main shaft, a drive shaft, an output shaft, and/or another component which transfers torque, position, and/or rotation from the top drive or other rotary driving element to the drill string, at least indirectly. Nonetheless, albeit merely for the sake of clarity and conciseness, these components may be collectively referred to herein as the “quill.”
The drill string 155 includes interconnected sections of drill pipe 165, a bottom hole assembly (BHA) 170, and a drill bit 175. The BHA 170 may include stabilizers, drill collars, and/or measurement-while-drilling (MWD) or wireline conveyed instruments, among other components. For the purpose of slide drilling the drill string may include a down hole motor with a bent housing or other bend component, operable to create an off-center departure of the bit from the center line of the wellbore. The direction of this departure in a plane normal to the wellbore is referred to as the toolface angle or toolface. The drill bit 175, which may also be referred to herein as a “tool,” or a “toolface,” may be connected to the bottom of the BHA 170 or otherwise attached to the drill string 155. One or more pumps 180 may deliver drilling fluid to the drill string 155 through a hose or other conduit, which may be connected to the top drive 140.
The down hole MWD or wireline conveyed instruments may be configured for the evaluation of physical properties such as pressure, temperature, gamma radiation count, torque, weight-on-bit (WOB), vibration, inclination, azimuth, toolface orientation in three-dimensional space, and/or other down hole parameters. These measurements may be made down hole, stored in memory, such as solid-state memory, for some period of time, and downloaded from the instrument(s) when at the surface and/or transmitted in real-time to the surface. Data transmission methods may include, for example, digitally encoding data and transmitting the encoded data to the surface, possibly as pressure pulses in the drilling fluid or mud system, acoustic transmission through the drill string 155, electronic transmission through a wireline or wired pipe, transmission as electromagnetic pulses, among other methods. The MWD sensors or detectors and/or other portions of the BHA 170 may have the ability to store measurements for later retrieval via wireline and/or when the BHA 170 is tripped out of the wellbore 160.
In an exemplary implementation, the apparatus 100 may also include a rotating blow-out preventer (BOP) 158 that may assist when the well 160 is being drilled utilizing under-balanced or managed-pressure drilling methods. The apparatus 100 may also include a surface casing annular pressure sensor 159 configured to detect the pressure in an annulus defined between, for example, the wellbore 160 (or casing therein) and the drill string 155.
In the exemplary implementation depicted in
The apparatus 100 also includes a controller 190 configured to control or assist in the control of one or more components of the apparatus 100. For example, the controller 190 may be configured to transmit operational control signals to the drawworks 130, the top drive 140, the BHA 170 and/or the pump 180. The controller 190 may be a stand-alone component installed near the mast 105 and/or other components of the apparatus 100. In an exemplary implementation, the controller 190 includes one or more systems located in a control room in communication with the apparatus 100, such as the general purpose shelter often referred to as the “doghouse” serving as a combination tool shed, office, communications center, and general meeting place. The controller 190 may be configured to transmit the operational control signals to the drawworks 130, the top drive 140, the BHA 170, and/or the pump 180 via wired or wireless transmission devices which, for the sake of clarity, are not depicted in
The controller 190 is also configured to receive electronic signals via wired or wireless transmission devices (also not shown in
It is noted that the meaning of the word “detecting,” in the context of the present disclosure, may include detecting, sensing, measuring, calculating, and/or otherwise obtaining data. Similarly, the meaning of the word “detect” in the context of the present disclosure may include detect, sense, measure, calculate, and/or otherwise obtain data.
The apparatus 100 may additionally or alternatively include a shock/vibration sensor 170b that is configured to detect shock and/or vibration in the BHA 170. The apparatus 100 may additionally or alternatively include a mud motor pressure sensor 172a that may be configured to detect a pressure differential value or range across one or more motors 172 of the BHA 170. The one or more motors 172 may each be or include a positive displacement drilling motor that uses hydraulic power of the drilling fluid to drive the drill bit 175, also known as a mud motor. One or more torque sensors 172b may also be included in the BHA 170 for sending data to the controller 190 that is indicative of the torque applied to the drill bit 175 by the one or more motors 172.
The apparatus 100 may additionally or alternatively include a toolface sensor 170c configured to detect the current toolface orientation. The toolface sensor 170c may be or include a conventional or future-developed magnetic toolface sensor which detects toolface orientation relative to magnetic north. Alternatively, or additionally, the toolface sensor 170c may be or include a conventional or future-developed gravity toolface sensor which detects toolface orientation relative to the Earth's gravitational field. The toolface sensor 170c may also, or alternatively, be or include a conventional or future-developed gyro sensor. The apparatus 100 may additionally or alternatively include a weight on bit (WOB) sensor 170d integral to the BHA 170 and configured to detect WOB at or near the BHA 170.
The apparatus 100 may additionally or alternatively include a gamma sensor 170e configured to measure naturally occurring gamma radiation to characterize nearby rock and sediment. The gamma sensor may be used to generate data for lithology windows as described below. The gamma sensor 170e may be disposed in or associated with the BHA 170.
The apparatus 100 may additionally or alternatively include a torque sensor 140a coupled to or otherwise associated with the top drive 140. The torque sensor 140a may alternatively be located in or associated with the BHA 170. The torque sensor 140a may be configured to detect a value or range of the torsion of the quill 145 and/or the drill string 155 (e.g., in response to operational forces acting on the drill string). The top drive 140 may additionally or alternatively include or otherwise be associated with a speed sensor 140b configured to detect a value or range of the rotational speed of the quill 145.
The top drive 140, draw works 130, crown or traveling block, drilling line or dead line anchor may additionally or alternatively include or otherwise be associated with a WOB sensor 140c (WOB calculated from a hook load sensor that can be based on active and static hook load) (e.g., one or more sensors installed somewhere in the load path mechanisms to detect and calculate WOB, which can vary from rig to rig) different from the WOB sensor 170d. The WOB sensor 140c may be configured to detect a WOB value or range, where such detection may be performed at the top drive 140, drawworks 130, or other component of the apparatus 100.
The detection performed by the sensors described herein may be performed once, continuously, periodically, and/or at random intervals. The detection may be manually triggered by an operator or other person accessing a human-machine interface (HMI), or automatically triggered by, for example, a triggering characteristic or parameter satisfying a predetermined condition (e.g., expiration of a time period, drilling progress reaching a predetermined depth, drill bit usage reaching a predetermined amount, etc.). Such sensors and/or other detection devices may include one or more interfaces which may be local at the well/rig site or located at another, remote location with a network link to the system.
Referring to
The user interface 260 and the controller 252 may be discrete components that are interconnected via wired or wireless devices. Alternatively, the user interface 260 and the controller 252 may be integral components of a single system or controller 250, as indicated by the dashed lines in
The user interface 260 may include data input device 266 for user input of one or more toolface set points, and may also include devices or methods for data input of other set points, limits, and other input data. The data input device 266 may include a keypad, voice-recognition apparatus, dial, button, switch, slide selector, toggle, joystick, mouse, data base and/or other conventional or future-developed data input device. Such data input device 266 may support data input from local and/or remote locations. Alternatively, or additionally, the data input device 266 may include devices for user-selection of predetermined toolface set point values or ranges, such as via one or more drop-down menus. The toolface set point data may also or alternatively be selected by the controller 252 via the execution of one or more database look-up procedures. In general, the data input device 266 and/or other components within the scope of the present disclosure support operation and/or monitoring from stations on the rig site as well as one or more remote locations with a communications link to the system, network, local area network (LAN), wide area network (WAN), Internet, satellite-link, and/or radio, among other devices.
The user interface 260 may also include a survey input device 268. The survey input device 268 may include information gathered from sensors regarding the orientation and location of the BHA 210. In some implementations, information is automatically entered into the survey input device 268 and the user interface at regular intervals.
The user interface 260 may also include a display device 261 arranged to present a two-dimensional visualization 262 and a three-dimensional visualization 264 for visually presenting information to the user in textual, graphic, or video form. In some implementations, the display device 261 is a computer monitor, an LCD or LED display, table, touch screen, or other display device. In some implementations, the two-dimensional visualization 262 and the three-dimensional visualization 264 include one or more depictions. As used herein, a “depiction” is a two-dimensional or three-dimensional graphical representation of an object (such as a BHA) or other data (such as a drill plan or a lithology window) which may be input into the user interface 260. These depictions may be figurative, and may be accompanied by data in a textual format. As used herein, a “visualization” is a two-dimensional or three-dimensional user-viewable representation of one or more depictions. In some implementations, a visualization is a control interface. For example, the two-dimensional visualization 262 may be utilized by the user to view sensor data and input the toolface set point data in conjunction with the data input device 266. The toolface set point data input device 266 may be integral to or otherwise communicably coupled with the two-dimensional visualization 262. In other implementations, a visualization is a representation of an environment from the viewpoint of a simulated camera. This viewpoint may be zoomed in or out, moved, or rotated to view different aspects of one or more depictions. For example, the three-dimensional visualization 264 may show a down hole environment including depictions of the BHA, the drill plan, and one or more lithology windows. Furthermore, the down hole environment may include information from a control interface overlaid on depictions of the BHA and drill plan. The three-dimensional visualization 264 may incorporate information shown on the two-dimensional visualization 262. In some cases, the three-dimensional visualization 264 includes a two-dimensional visualization 262 overlaid on a three-dimensional visualization of the down hole environment which may include a depiction of a drill plan. The two-dimensional visualization 262 and three-dimensional visualization 264 will be discussed in further detail with reference to
Still with reference to
The BHA 210 may also include an MWD shock/vibration sensor 214 that is configured to detect shock and/or vibration in the MWD portion of the BHA 210, and that may be substantially similar to the shock/vibration sensor 170b shown in
The BHA 210 may also include a mud motor pressure sensor 216 that is configured to detect a pressure differential value or range across the mud motor of the BHA 210, and that may be substantially similar to the mud motor pressure sensor 172a shown in
The BHA 210 may also include a magnetic toolface sensor 218 and a gravity toolface sensor 220 that are cooperatively configured to detect the current toolface, and that collectively may be substantially similar to the toolface sensor 170c shown in
The BHA 210 may also include a MWD torque sensor 222 that is configured to detect a value or range of values for torque applied to the bit by the motor(s) of the BHA 210, and that may be substantially similar to the torque sensor 172b shown in
The BHA 210 may also include a MWD WOB sensor 224 that is configured to detect a value or range of values for WOB at or near the BHA 210, and that may be substantially similar to the WOB sensor 170d shown in
The BHA 226 may also include a lithology sensor. The lithology sensor may be any type of sensor to determine the location and/or composition of geologic formations around a drilling operation. In some implementations, the lithology sensor is a gamma sensor 226 that is configured to assist an operator in gathering lithology data from the formations around the BHA. In some embodiments, the gamma sensor 226 is configured to measure naturally occurring gamma radiation to characterize nearby rock and sediment, and may be substantially similar to the gamma sensor 170e shown in
The drawworks 240 may include a controller 242 and/or other devices for controlling feed-out and/or feed-in of a drilling line (such as the drilling line 125 shown in
The drive system 230 may include a surface torque sensor 232 that is configured to detect a value or range of the reactive torsion of the quill or drill string, much the same as the torque sensor 140a shown in
The controller 252 may be configured to receive one or more of the above-described parameters from the user interface 260, the BHA 210, the drawworks 240, and/or the drive system 230, and utilize such parameters to continuously, periodically, or otherwise determine the current toolface orientation. The controller 252 may be further configured to generate a control signal, such as via intelligent adaptive control, and provide the control signal to the drive system 230 and/or the drawworks 240 to adjust and/or maintain the toolface orientation. For example, the controller 252 may provide one or more signals to the drive system 230 and/or the drawworks 240 to increase or decrease WOB and/or quill position, such as may be required to accurately “steer” the drilling operation.
The HMI 300 is used by a user, who may be an operator at a drilling operation, such as a directional driller, while drilling to monitor the BHA in three-dimensional space. The controller 252 of
A three-dimensional compass 412 shows the orientation of the present view of the HMI 400, and is an indication of an x-y-z coordinate system. The depiction of the drilled wellbore 414 extends outward from the depiction of the drilling bit 428. In some cases, the drilled wellbore 414 can depict the location of the drill string along with previous measurements of the location and orientation of the toolface.
One or more stations 440 may be depicted along the drilled wellbore 414 or drill plan 410. These stations 440 may represent planned or actual locations for events during a drilling operation. For example, the stations 440 may show the location of previous surveys taken during the drilling process. In some cases, these surveys are taken at regular intervals along the wellbore. Furthermore, real-time measurements are made ahead of the last standard survey, and can give the user feedback on the progress and effectiveness of a slide or rotation procedure. These measurements may be used to update aspects of the visualization such as the drilled wellbore 414 and concentric circular grid 402, advisory segment 404, symbols 406, and indicator 408. In other embodiments, the stations 440 represent a position selected by a user. As will be discussed below, the stations 440 may represent sections of the drill plan 410 or drilled wellbore 414 corresponding to lithology windows.
In the example of
Still referring to
Index 432 shows data from past movements of the toolface. In the example of
HMI 400 also includes functions to adjust the three-dimensional view of the HMI 400. In particular, functions 422, 424, 426, and 434 allow a user to reorient the HMI 400 to view different aspects of the toolface or drill plan. In the example of
The HMI 500 may include one or more lithology windows 510. These lithology windows 510 may depict the presence and composition of formations around the drill plan 410 or drilled wellbore 414. In the example of
In some embodiments, lithology windows 510 are displayed in relation to a station 440. In this case, the lithology window 510 may display information corresponding to the position of the station 440 along the drilled wellbore 414 or drill plan 410. In some embodiments, the lithology window 510 intersects a section of the drill plan 410 and the drilled wellbore 414 at respective stations 440, such as in the example of
In some embodiments, the lithology windows 510 may include transparent or overlaid regions, similar to the concentric circular grid 402 shown in
The inclusion of lithology windows 510 in the HMI 500 may provide an intuitive view of geological formations for a user, which in turn may help in analyzing the progress of a the drilling operation and making quicker and more accurate steering decisions. The lithology windows 510 may be included in the HMI 500 as a separate visual window placed nearby or connected to the drill plan 410, drilled wellbore, or drill history.
In some embodiments, the lithology windows 510 include representations of various formation layers 512, 514, 516, 518, and transition zones 520 between layers. The composition of various layers 512, 514, 516, 518 and transition zones 520 may be displayed visually through the use of colors and textures as shown in the example of
In some embodiments, the lithology windows 510 are generated using data from sensors on the drilling rig 100. For example, a lithology sensor may be positioned on a BHA of the drilling rig 100. This lithology sensor may be any type of sensor for detecting and/or identifying geologic formations. In some implementations, the lithology sensor is a gamma sensor, such as gamma sensor 226 shown in
In some embodiments, the actual data readings (such as the gamma count) of the gamma sensor 226 or other down hole logging device may be displayed along the length of the depictions of the drill plan 410 and/or drilled wellbore 414. These data readings may be represented by varying coloration, textures, or by a two- or three-dimensional histogram or other symbolic displays. The various colors and textures may also be displayed on the depictions of the drill plan 410 or drilled wellbore 414 themselves. For example, the exterior surface of the drill plan 410 or drilled wellbore 414 may be colored or textured in sections with boundaries corresponding to formation boundaries around the drill plan 410 or drilled wellbore 414. This may provide for the “embedding” of lithological data in the depictions of the drill plan 410 or drilled wellbore 414. Data readings may also be displayed at the top of the drill plan 410 or drilled wellbore 414 or along the length of the drill plan 410 and the drilled wellbore 414.
In some embodiments, lithology windows 510 may be used in an HMI 500 to compare or verify lithological information. For example, a first lithology window 510 is displayed corresponding to a position on the drilled wellbore 414 and a second lithology window 510 is displayed corresponding to a position on the drill plan 410. The first lithology window 510 is populated with information received by a down hole logging device, such as gamma sensor 226 shown in
The lithology window 510 of
At step 802, the method 800 may include inputting a drill plan. This may be accomplished by entering location and orientation coordinates into the controller 252 discussed with reference to
At step 804, the method 800 may include operating a drilling apparatus comprising a motor, a toolface, and one or more sensors. In some implementations, this drilling apparatus is apparatus 100 discussed in reference to
At step 806, the method 800 may include receiving with a controller sensor data associated with the toolface. This sensor data can originate with sensors located near the toolface in a down hole location, well as sensors located along the drill string or on the drill rig. In some implementations, a combination of controllers, such as those in
At step 808, the method 800 may include receiving lithology information. This information may be received by the controllers from one or more lithology sensors, such as gamma sensors, which may be positioned down hole. Additionally, lithology information may be received by the system from external sources, such as geologic surveys performed by a third party. The lithology information may be transmitted to a central location for processing.
At step 810, the method 800 may include generating a depiction of the position of the toolface with the controller based on the sensor data. This depiction may be accompanied with associated positional data that is displayed in a textual format.
At step 812, the method 800 may include generating a depiction of the drill plan with the controller. This depiction may be a three-dimensional depiction of the drill plan 410 such as that shown in
At step 814, the method 800 may include generating one or more lithology windows. The one or more lithology windows may be the lithology windows 510 as shown in
At step 816, the method 800 may include generating a visualization comprising the depiction of the position of the toolface, the depiction of the drill plan, and the one or more lithology windows. This visualization can appear as a simulated camera view such as that shown in HMI 500 in
At step 818, the method 800 may include directing the drilling apparatus using the three-dimensional visualization as a reference. In some cases, the visualization includes aspects of the three-dimensional display of
At step 820, the method 800 may optionally include updating the visualization with received sensor data. In some implementations, the visualization is updated with sensor data from surveys that are conducted at regular intervals along the route of the toolface. The visualization may also be updated at regular time intervals according received sensor data, such as every five or ten seconds, for example. In some cases, a two-dimensional overlay such as the concentric circular grid 402 and concentric rings shown in
In an exemplary implementation within the scope of the present disclosure, the method 800 repeats after step 818 or 820, such that method flow goes back to step 804 and begins again. Iteration of the method 800 may be utilized to characterize the performance of toolface control. Moreover, iteration may allow some aspects of the visualization to be refined each time a survey is received. For example, the advisory width and direction may be refined to give a better projection to be used in steering the toolface.
At step 902, the method 900 may include inputting a drill plan. This may be accomplished by entering location and orientation coordinates into the controller 252 discussed in reference to
At step 904, the method 900 may include operating a drilling apparatus comprising a motor, a toolface, and one or more sensors. In some implementations, this drilling apparatus is apparatus 100 discussed in relation to
At step 906, the method 900 may include receiving with a controller sensor data associated with the toolface. This sensor data can originate with sensors located near the toolface in a down hole location, well as sensors located along the drill string or on the drill rig. In some implementations, a combination of controllers, such as those in
At step 908, the method 900 may include receiving lithology information. This information may be received by the controllers from one or more lithology sensors, such as gamma sensors positioned down hole, as well as from external sources, such as geologic surveys performed by a third party. The lithology information may be transmitted to a central location for processing. In some embodiments, two or more sources of lithology information are received by the controllers.
At step 910, the method 900 may include generating a depiction of the position of the toolface with the controller based on the sensor data. This depiction may be a visual representation as shown on the three-dimensional representation of the drilled wellbore 414 shown in
At step 912, the method 900 may include generating a depiction of the drill plan with the controller. This depiction can be a three-dimensional depiction of the drill plan 410 such as that shown in
At step 914, the method 900 may include generating a lithology window corresponding to the drill plan. This lithology window may be similar to the lithology window 510 shown in
At step 916, the method 900 may include generating a lithology window corresponding to the position of the toolface. This lithology window may be similar to the lithology window 510 shown in
At step 918, the method 900 may include comparing the lithology windows corresponding to the drill plan and the position of the toolface. In some embodiment, the lithology windows may be compared visually, such as comparing the placement and size of formations and formation boundaries. The comparison may highlight differences between the windows visually, such as shading areas of discrepancy red. Additionally, the comparison may include overlaying the lithology windows to create a combined image of the formations. In some embodiments, the comparison may include comparing the data sources and generating a new lithology window based on this comparison. In some embodiments, if discrepancies are found between the lithology windows or the data used to generate the lithology windows, the system may download updated geology information. For example, if the external source is found to be inaccurate, the system may be configured to import an updated earth model to correlate with the formation boundaries detected by the down hole gamma probe.
At step 920, the method 900 may include generating a visualization comprising the depiction of the position of the toolface, the depiction of the drill plan, and the comparison of the lithology windows. This visualization can appear as a simulated camera view such as that shown in HMI 500 in
At step 922, the method 900 may include directing the drilling apparatus using the three-dimensional visualization as a reference. In some cases, the visualization includes aspects of the three-dimensional display of
At step 924, the method 900 may optionally include updating the visualization with received sensor data. In some implementations, the visualization is updated with sensor data from surveys that are conducted at regular intervals along the route of the toolface. The visualization may also be updated at regular time intervals according received sensor data, such as every five or ten seconds, for example. In some cases, a two-dimensional overlay such as the concentric circular grid 402 and concentric rings shown in
In an exemplary implementation within the scope of the present disclosure, the method 900 repeats after step 922 or 924, such that method flow goes back to step 904 and begins again. Iteration of the method 900 may be utilized to characterize the performance of toolface control. Moreover, iteration may allow some aspects of the visualization to be refined each time a survey is received. For example, the advisory width and direction may be refined to give a better projection to be used in steering the toolface.
In view of all of the above and the figures, one of ordinary skill in the art will readily recognize that the present disclosure introduces a drilling apparatus including: a drill string comprising a plurality of tubulars and a drill bit; a first sensor system connected to the drill string and configured to detect one or more measurable parameters of a drilled wellbore and lithology indicating parameters; a controller in communication with the first sensor system, wherein the controller is operable to generate a three-dimensional depiction of a location of the drill bit based on the one or more measurable parameters of the drilled wellbore, wherein the controller is operable to receive lithology information, wherein the controller is operable to generate a depiction of lithology formations near the drilling apparatus based on the received lithology information; and a display device in communication with the controller, the display device configured to display to an operator a visualization comprising the three-dimensional depiction of the location of the drill bit and the depiction of the lithology formations.
In some implementations, the controller is operable to generate a three-dimensional depiction of a drill plan, wherein the visualization further includes the depiction of the drill plan. The first sensor system may comprise one or more lithology sensors capable of detecting lithology information, wherein the controller is operable to receive the lithology information from the one or more lithology sensors. The depiction of the lithology formations may be based on the lithology information received from the one or more lithology sensors. The depiction of the lithology formations may also include a comparison of lithology data from two or more data sources including a gamma sensor.
In some implementations, the comparison of lithology data is displayed as a lithology window comprising matching data from the two or more sources. the depiction of the lithology formations may be a window configured to visually represent lithology formations around the drilled wellbore. The depiction of the lithology formations may be a window configured to visually represent lithology formations between a position of the drill bit and a drill plan.
In some implementations, the visualization further comprises a representation of the one or more measurable parameters of the drilled wellbore. The one or more measurable parameters of the drilled wellbore may include an inclination measurement, an azimuth measurement, a toolface angle, and a hole depth. The controller may be configured to generate a three-dimensional depiction of the drill string, and wherein the visualization further comprises the three-dimensional depiction of the drill string. The drilling apparatus may include a motor located between a distal end of the drill string and the drill bit that is configured to drive the drill bit.
An apparatus for steering a bottom hole assembly is provided, which may include: a controller configured to receive data representing measured parameters indicative of positional information of a bottom hole assembly comprising a drill bit on a drill string in a down hole environment, wherein the controller is operable to generate a three-dimensional depiction of a most recent drill bit position based on the measured parameters indicative of positional information, wherein the controller is operable to generate a three-dimensional depiction of a drill plan, wherein the controller is operable to generate a first depiction of a lithology formation; the controller being arranged to receive and implement steering changes from an operator to steer the drill string; and a display in communication with the controller viewable by an operator, the display configured to display a visualization comprising the three-dimensional depiction of the most recent drill bit position, the three-dimensional depiction of the drill plan, and the first depiction of the lithology formation.
In some implementations, the controller is further configured to generate a second depiction of a lithology formation. The first depiction of the lithology formation may be a first window visually representing a lithology formation around the drill string, wherein the second depiction of the lithology formation is a second window visually representing a lithology formation around the drill plan. The controller may be configured to generate a three-dimensional depiction of a drill string, and wherein the visualization further comprises the three-dimensional depiction of the drill string. The controller may be configured to generate a two-dimensional overlay representing a plurality of prior drill bit positions centered on the three-dimensional depiction of the most recent drill bit position, and wherein the visualization further comprises the two-dimensional overlay centered on the three-dimensional depiction of the most recent drill bit position.
A method of directing the operation of a drilling system is provided, including: inputting a drill plan into a controller in communication with the drilling system; driving a bottom hole assembly comprising a drill bit disposed at an end of a drill string; receiving sensor data from one or more sensors adjacent to or carried on the bottom hole assembly; calculating, with the controller, a position of the drill bit based on the received sensor data; calculating, with the controller, a positional difference between the drill plan and the calculated position of the drill bit; receiving, with the controller, lithology information about lithology formations near the drilling system; displaying a three-dimensional visualization based on the drill plan, the sensor data, the calculated position of the drill bit, and the lithology information; and using the display as a reference in directing a change of position of the drill bit.
In some implementations, the visualization further comprises a three-dimensional depiction of the calculated position of the drill bit and a three-dimensional depiction of the drill plan. The visualization may further include one or more lithology windows configured to visually display lithology formations around the drilling system based on the received lithology information.
The foregoing outlines features of several implementations so that a person of ordinary skill in the art may better understand the aspects of the present disclosure. Such features may be replaced by any one of numerous equivalent alternatives, only some of which are disclosed herein. One of ordinary skill in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the implementations introduced herein. One of ordinary skill in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions and alterations herein without departing from the spirit and scope of the present disclosure.
The Abstract at the end of this disclosure is provided to comply with 37 C.F.R. § 1.72(b) to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.
Moreover, it is the express intention of the applicant not to invoke 35 U.S.C. § 112(f) for any limitations of any of the claims herein, except for those in which the claim expressly uses the word “means” together with an associated function.