Patent Application
20150354339
1. Field of the Invention
The invention relates generally to the use of camera equipment with downhole equipment.
2. Description of the Related Art
Wellbores are often lined with metallic casing, which may develop ruptures, flaws or discontinuities or have other issues that can create problems working within the wellbore.
The invention provides camera apparatuses that can be used with a variety of downhole tools in order to help identify flaws in the wellbore casing, blockages, or other issues. In particular embodiments, a camera apparatus is incorporated into a tool that is run into a wellbore using a running arrangement for capturing one or more visual images of a subterranean location, such as the wellbore. In certain embodiments, a camera apparatus, or portions thereof, is disposed upon or proximate the distal end of a tool that is run into a wellbore so that visual images of the wellbore can be captured. In preferred embodiments, the camera is adapted to record video images.
In more particular described embodiments, an emplaceble wellbore device, such as a plug, lock, anchor or other tool and associated running arrangement have a camera device incorporated therein. In described embodiments, a photographic camera sensor is incorporated into the wellbore device, while memory for the camera is incorporated into the running arrangement. In a particular described embodiment, a camera arrangement in accordance with the present invention is incorporated into a frac plug and associated running arrangement.
In particular embodiments, a power source for the camera and storage memory is preferably incorporated into the running arrangement. A severable communications conduit interconnects the camera device with the memory and/or the power source. The communications conduit permits power to be transmitted to the camera from the power source. It also allows photographic images obtained by the camera to be transmitted to the memory for storage. The communications conduit is preferably severed when the running arrangement is detached from the emplaceable wellbore device.
According to certain embodiments, the camera is associated with one or more light sources, such as light-emitting diode (LED) lights which provide illumination of the subterranean surroundings for the camera.
In operation, the running arrangement and affixed emplaceable wellbore device are run into a wellbore to a desired depth or location within the wellbore. During running in, the camera is activated to obtain one or more visual images of the wellbore. When the wellbore device reaches the desired depth or location, the emplaceable device is set within the wellbore. The running arrangement is then detached from the emplaceable device and retrieved from the wellbore. The severable communications conduit is severed, allowing the memory and power source to be removed from the wellbore along with the running arrangement. At surface, the memory is retrieved from the running arrangement and images are obtained therefrom.
An alternative camera apparatus is described wherein the communications conduit is not severed during removal of the running arrangement. As a result, the camera lens and sensor are removed along with the storage memory and power source.
According to another aspect of the current invention, visual images captured by the camera sensor are transmitted to the surface via a transmission conduit. The transmission conduit can be in the form of an optic fiber, data cable or electric cable. Transmission to the surface can occur in addition to or instead of storing the visual images within the storage memory.
The advantages and further aspects of the invention will be readily appreciated by those of ordinary skill in the art as the same becomes better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings in which like reference characters designate like or similar elements throughout the several figures of the drawing and wherein:
An exemplary tool, in the form of an emplaceable frac plug 20 is shown being disposed into the wellbore 10 by a running arrangement 22. A suitable frac plug for use as the frac plug 20 is a Quik Drill composite frac plug which is available commercially from Baker Hughes Incorporated of Houston, Tex. The running arrangement 22 includes a running string 24 and a setting tool 26. Running string 24 can be coiled tubing, slickline, pipe or, in appropriate cases, wireline. Other suitable running strings can also be used. In
Severable electronic communications cable 42 extends from the sensor 40 to a storage memory 44 which is disposed within the setting tool 26. In addition, the cable 42 interconnects the sensor 40 with a power source 46. Power source may be a suitable battery which provides electrical power to the components of the camera apparatus 34. Also, in particular embodiments, a transmission conduit 47 extends from the sensor 40 to the surface 49 of the wellbore 10. At the surface 49, visual images obtained by the camera sensor 40 may be displayed or otherwise stored or processed in ways known in the art. The transmission conduit 47 may be an optic fiber cable or an electrical cable or the type used in tubewire. Alternatively, the transmission conduit 47 might comprise a wireless communication method, such as radio frequency communication or fluid pulse communications.
In alternative embodiments, the camera apparatus 34 is configured to capture infrared or thermal images. Also, although
In certain embodiments, the camera housing 36 includes lights 48 which provide illumination of the surrounding wellbore 10 which allows the camera apparatus 34 to capture images more clearly. Lights 48 are preferably light-emitting diodes (LEDs) and are powered by the power source 46.
In operation, the frac plug 20 with camera apparatus 34 are disposed into the wellbore 10 in the direction of arrow 28 in
At surface, a user may access the storage memory 44 so that the visual images obtained by the camera apparatus 34 can be displayed, analyzed and so forth. The one or more images obtained by the camera apparatus 34 can help to identify problems or issues with the wellbore casing 16 or other possible problems with the wellbore 10. Fracturing operations can be conducted in the wellbore 10 behind or above the frac plug 20. If it is desired to remove the frac plug 20 at a later time, the frac plug 20 can be drilled out, also destroying the disposable camera housing 36, lens 38 and sensor 40.
It should be appreciated that the invention provides a camera apparatus that is associated with or at least partially incorporated into a downhole tool that performs a function in a subterranean location. In particular embodiments, the camera apparatus is associated with or at least partially incorporated into a downhole tool to perform a function within a wellbore. Exemplary downhole tools include production nipples, perforating guns, valves, packers and the like which are designed to perform one or more tasks within a wellbore.
In certain described embodiments, a camera apparatus 34 is partially incorporated into an emplaceable wellbore device, such as a plug, lock or packer device that is designed to be run to a subterranean location and left at the subterranean location. In a particular embodiment, the emplaceable wellbore device is a frac plug 20 that is set within a wellbore by a setting tool. The camera apparatus 34 is also partially incorporated into a separable running arrangement 22 that is used to run the frac plug 20 to a desired location and set it.
It should also be understood that the invention provides methods for obtaining one or more visual images of a subterranean location. In accordance with exemplary methods, camera apparatus 34 is operably associated with a down hole tool, such as frac plug 20, to be disposed at or near the subterranean location. The camera apparatus 34 includes a camera sensor 40 that can capture one or more visual images and a storage memory 44 to receive and store the one or more visual images. In accordance with exemplary methods, the downhole tool is disposed to a desired subterranean location. One or more visual images are recorded with the camera apparatus either during or after the time that the downhole tool and camera apparatus are disposed to the desired subterranean location.
In accordance with certain inventive methods, the storage memory 44 of the camera apparatus 34 is incorporated into the running arrangement 22 while the sensor 40 is incorporated into the downhole tool (i.e., frac plug 20). Further, the running arrangement 22 is separated from the downhole tool and is removed along with the storage memory 44. The storage memory 44 is retrieved at surface so that the one or more visual images stored within can be viewed.
When the frac plug 20 is set within a wellbore 10, as illustrated in
According to particular aspects, the devices and methods of the present invention provide camera apparatuses that are at least partially incorporated into a downhole device or tool and which can be completely or partially removed along with the running arrangement after the downhole device has been set or otherwise disposed within a subterranean location. In described embodiments, the camera apparatuses include a camera sensor 40 that is located at or beyond the distal end of the downhole device. Also in described embodiments, some or all of the camera apparatus is removable along with a running arrangement.
The foregoing description is directed to particular embodiments of the present invention for the purpose of illustration and explanation. It will be apparent, however, to one skilled in the art that many modifications and changes to the embodiment set forth above are possible without departing from the scope and the spirit of the invention.
