The present invention relates to communication between one or more downhole tools and a controller via a reelable support.
In industries in which holes or bores are drilled in the earth, such as the oil and gas industry, it is well known to run tools and devices into a bore on a reelable support such a slickline, wireline or coiled tubing. The tool may take the form of a surface powered sensor, and there may be real time communication between the sensor and a signal processor on surface. Alternatively, the tool may be self-contained and the tool may, for example, include a power supply, a memory device and/or have data recording capability.
U.S. Pat. No. 4,137,762 discloses various forms of wireline, including one form in which a fibre optic “conductor” is provided within a slick metal sheath, without any conventional metal conductors being present in the wireline. The slick wireline serves to transmit signals between a downhole tool and aboveground equipment. European Patent Application EP 0047704 describes use of logging cables with fibre optic signal conductors, with the optic source and detector at the surface being mounted in, and rotating with, the winch drum. Electrical signals communicate between a non-rotating control/processing unit and the optic source and detector on the winch drum. U.S. Pat. No. 7,140,435 and UK Patent GB 2 392 462 B describe uses of a slickline including a fibre optic line but with no electrical conductor. A manufacturing method for a support as described in these documents, having a slick metal sheath and containing one or more optical fibres, is described in U.S. Pat. No. 4,852,790.
According to a first aspect of the present invention there is provided a method of communicating with a downhole tool, the method comprising:
assigning unique addresses to a plurality of downhole tools, at least one of the tools configured to function as a router;
mounting the tools on a reelable support including an optical fibre and locating the tools in a bore;
mounting a surface controller on a winch drum associated with the reelable support; and
transferring data between at least one of the tools and the surface controller via the optical fibre during operation of the winch.
According to a second aspect of the present invention there is provided a downhole system comprising:
a plurality of downhole tools adapted to be assigned a unique address, at least one of the tools configurable to function as a router;
a reelable support including an optical fibre;
a surface controller mountable on a winch drum associated with the reelable support;
a transmitter associated with one of the tools and the surface controller; and
a receiver associated with the other of the tools and the surface controller, whereby data may be transferred between at least one of the tools and the surface controller via the optical fibre during operation of the winch.
The surface controller may encompass any control unit, processing unit or processor. For example, the surface controller may send or receive and process measurement information or other data sent to or from the tools via the optical fibre. Alternatively, or in addition, the surface controller may control one or more of the operations of the tools and/or the winch associated with the reelable support.
In particular embodiments, the surface controller may also be assigned a unique address and the unique addresses assigned to the tools and/or the surface controller may be transferred with the data.
The provision of unique addresses for one or more of the tools and surface controller facilitates provision of “off-the-shelf” systems for running, monitoring and/or controlling downhole tools on a support such as a slick or braided wireline incorporating at least one optical fibre.
This contrasts with existing systems in which a slickline winch/drum is typically only used for the deployment of a solid steel or alloy wire “reelable support” on which mechanical tools are attached.
The method may further comprise transferring the data via the tool configured to function as a router (the “router”). The router may comprise any suitable tool, including for example, but not exclusively, a repeater, a switch, a router or computer.
The method may comprise communicating the data in real time.
Existing systems for running tools which communicate to surface in real time are typically bespoke systems which cannot be easily adapted to accommodate alternative tools. Of course, memory tools, in which data is stored in a memory device in the tool, may be run on any form of support, but suffer from many disadvantages compared to tools providing real time communication.
The unique addresses may be assigned at any suitable time. For example, a supplier may provide customers with complete systems, including tools and controllers, the tools, the routers and the controllers being provided with pre-assigned addresses. Alternatively, the supplier may provide a customer with elements of the system, for example the router, the reelable support and the controller. The controller may be provided with an internal database including predetermined addresses for a range of known tools likely to be used by the customer, and the appropriate address may be assigned to the tools when the system is first set up in the field. If appropriate for the system, only the tools may be assigned an address. The same models of tools or controllers may be assigned the same address, or individual tools or controllers may be assigned unique addresses.
The addresses may be Internet Protocol (IP) addresses, and the system may include a secure downhole IP network.
The tools may be run into the bore on the reelable support, which may comprise a slickline or other suitable support. The provision of multiple tools with individual addresses facilitates running and communicating with the tools on a single support, and facilitates communication between the controller and the tools via a single communication link, for example a single fibre optic conductor.
The tools may be coupled with the optical fibre in parallel or in series. The tools may be physically coupled or connected by an appropriate signal carrying member, or may communicate using a wireless system, for example electromagnetically, acoustically or by a radio frequency protocol such as Bluetooth. The signal carrying member may permit data to be transferred to the tool configured to function as a router and bypass the at least one other tool. The signal carrying member may permit data to be transferred to the tool configured to function as a router wirelessly and bypass the at least one other tool. Alternatively, the signal carrying member may comprise a cable for transferring data to the tool configured to function as a router and bypass the at least one other tool. In particular embodiments, the signal carrying member may comprise a telemetry crossover.
The router may receive data from one or more of the other tools and pass this data to another tool and/or process the data. This may be done without communicating to surface.
The communication between each of the tools and the controller may be one-way, but is preferably bi-directional. For example, the tool may be a sensor which is dormant until activated by an appropriate signal from the controller. The sensor may then collect and transfer data to the controller. The controller may subsequently deactivate the sensor.
The controller is located on surface, which may be subsea, on or adjacent to the winch drum for the reelable support. Alternatively, at least part of the controller may be remotely located. The controller may include a plurality of separate elements and an element of the controller may, for example, be provided on a slickline or wireline rig or truck, providing the rig operator with access to information derived from the tool. In addition, the same or different information may be transmitted to a remote element of the controller. For example, the system or elements of the system may be rented from a supplier, and the supplier may monitor the use of the tool remotely, to ensure that, for example, the tool is serviced at appropriate intervals, or to provide remote diagnostics for the optical fibre or the tool.
The communication between the tools and the controller may be solely via optical fibre, but may be via additional media, for example electrical signals, wireless signals or the like. Appropriate routers or converters may be provided between the different communication media. Typically, one or more of the tools will create electrical signals which are converted to optical signals at a router, optical crossover, electro-optical transceiver or electro-optical media converter for transmission to surface though the optical fibre. Communication between the tools and the converter may be via a hard link, or may be via a wireless link, which simplifies making up a combination tool string from more than one supplier. As noted above, at present conventional downhole tools adapted for mounting on reelable supports tend to create electrical signals, however the use of tools which transmit or receive data in an optical format is within the scope of the present invention.
The use of a reelable support will typically require communication of data between the winch-mounted rotateable reel, such as a slickline or wireline reel, and a non-rotateable controller element. This may be achieved by means of an appropriate slip ring, but is preferably achieved by means of a non-contact communication, such as wireless communication. An appropriate converter and transmitter element of the controller may be provided on the rotateable reel, and an appropriate receiver provided in association with the non-rotating element of the controller. In one embodiment, the surface controller may include a number of elements including a computer mounted inside the winch drum with a wireless link to an adjacent wireless router which can then be interrogated with a computer, such as a laptop computer. The computer or laptop may be hard wired to the router or may communicate with the router wirelessly.
At least one of the tools and the surface controller may comprise a power source and is at least partly self-powered, that is the power supply is not provided with a power supply from surface, or each tool may include an appropriate power source, such as a battery or a source of chemical energy, or may include a power generator using ambient energy, for example a turbine which generates electricity from fluid flowing through the bore, a generator which uses ambient pressure or heat, or a generator which utilises chemical reaction or other interaction with ambient fluids.
In particular embodiments, the surface controller and the router may be battery powered. The reelable support may also comprise a power source, such as a battery.
The provision of a power source, such as battery power, assists in acquiring and delivering data whilst deploying and/or retrieving the reelable support. This contrasts with existing systems, such as for distributed measurements, where data is not transmitted until the support has been deployed and is stationary.
Alternatively, or in addition, power may be supplied from surface. For example, electrical power may be supplied via electrical cabling, or optical power may be supplied via the optical fibre, or an alternative source such as vibration or heat energy may be utilised. Alternatively, a wireless power supply may be utilised.
The tools may take any appropriate form, and may be a sensor, or a completion or intervention tool. The tools may be operated in combination. For example, a sensor may be utilised to facilitate accurate location of the tools in a bore relative to a profile. Another tool may then be activated from surface to extend a dog, anchoring device or other member to engage the profile and lock the tools in position.
Although the invention is described primarily with reference to downhole applications, those of skill in the art will recognise that the system may also be utilised in pipelines, risers and the like.
Many of the features described above have utility independently of the aspects described above and may themselves form alternative aspects of the present invention.
According to a further aspect of the present invention there is provided a method of communicating with a downhole tool, the method comprising:
assigning an IP address to a downhole tool;
mounting the tool on a support and locating the tool in a bore; and
transferring data containing the address between the tool and a downhole router and a surface controller.
According to a still further aspect of the present invention there is provided a downhole system comprising:
a downhole tool adapted to be assigned an IP address;
a tool controller; a transmitter associated with one of the tool and the controller; and
a receiver associated with the other of the tool and the controller, whereby data may be transferred between the tool and the controller.
It will also be understood that the system according to any one of the aspects of the present invention may comprise a modular system and that elements of the invention may be provided or supplied separately or in sub-assemblies comprising two or more of the parts of the system.
These and other aspects of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
The tool 16 comprises a number of self-powered units 16a, 16b, and 16c. The units may take different forms and, for example, measure different parameters of the formation 14, capture fluid samples, or function as intervention units, for example a running or retrieval tool with an isolation plug. The units 16a, 16b, 16c may be in wired or wireless communication with a media converter and IP router which transmits and receives signals to and from the units 16a, 16b, 16c. In the embodiment shown, the router comprises an electro optical media converter and IP router 24 and comprises a cable head tool with data transmission and processing capabilities.
The units 16a, 16b and 16c are each assigned a unique IP address and the data transmitted and received includes the respective address, and also IP addresses for the router 24 and a surface controller, as described below.
Optical signals corresponding to data generated by the units 16a, 16b and 16c are transmitted from the router 24 through the fibre optic conductor to surface.
In this embodiment, the surface controller includes a number of separate elements, including an optical transceiver and computer 28 mounted within the winch drum 20, the computer 28 being in wireless communication with an adjacent wireless router 30, which router 30 is interrogated by a wireless computer 32, such as a laptop computer. Thus, the optical signals are converted and processed by the computer 28, and may then be analysed by an operator using the computer 32. Further, data may also be transmitted to and received from a remote location, for example a control centre 34.
The operator may assign secure control of the individual units 16a, 16b and 16c using the computer 32 to other wireless computers operated by the tool owners.
A principal advantage of this embodiment of the present invention is that the multiple tool units 16a-c are assigned unique IP addresses and can operate and communicate independently of one another, via a common communication media, with a single surface controller. The tool units may be replaced and supplemented with other units as desired by the operator, providing greatly enhanced flexibility.
The tool 116 comprises two units 116a, 116b in communication with a battery powered electro-optical media converter/IP router/cable head 124. While two units 116a, 116b are shown in
The media converter/IP router 124 comprises a pin connector 38 for engaging with a corresponding box connector 40 coupled to, or formed in, the first unit 116a. In a similar manner, a distal end of the first unit 116a comprises a pin connector 42 for engaging with a corresponding box connector 44 coupled to, or formed in, the telemetry crossover 36. A distal end of the telemetry crossover 36 has a pin connector 46 for engaging with a corresponding box connector 48 coupled to, or formed in, the second unit 116b. While the embodiment shown in
An enlarged view of the electro-optical media converter/IP router/cable head 124 is shown in
In use, each of the units 116a, 116b communicates with the media converter/IP router 124. The unit 116a may communicate directly with the media converter/IP router 124 via the pin 38 and box 40 connection. The unit 116b communicates wirelessly with the media converter/IP router 124 via the telemetry crossover 36. In the embodiment shown, the unit 116b is coupled to the crossover 36 by the pin 46 and box 48 connection and the crossover 36 communicates wirelessly with the media converter/IP router 124.
An enlarged view of the telemetry crossover 36 is shown in
The tool 216 comprises two units 216a, 216b in communication with an electro-optical media converter/IP router 224. A telemetry crossover 70 is provided between the units 216a, 216b and, in use, the crossover 70 permits independent and secure communication between each unit 216a, 216b, and the media converter/IP router 224. As shown in
It should be understood that the embodiment described herein is merely exemplary and that various modifications may be made thereto without departing from the scope of the invention.
For example, while in preferred embodiments an optical fibre is used, it is envisaged that any suitable data conductor may be used, where appropriate.
While communication between one or more of the tools and the controller may be one-way, for example in relatively simple systems, in particular embodiments of the invention communication between the tool and the controller will be bi-directional.
Furthermore, while the transmission medium discussed above is optical, it will be understood that any suitable medium such as an electrical conductor may be used.
One or more of the media converter/IP router 124, the telemetry crossover 36 and the units 116a, 116b may be self-powered, for example, the media converter/IP router 124 and the telemetry crossover may have onboard power supply in the form of batteries. Alternatively, one or more of the media converter/IP router 124, the telemetry crossover and the units 116a, 116b may be powered by an external power source. For example, the units 116a, 116b may be powered from surface or by the power supply of the media converter/IP router 124 or the telemetry crossover.
| Number | Date | Country | Kind |
|---|---|---|---|
| GB0814095.6 | Aug 2008 | GB | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/GB2009/001872 | 7/30/2009 | WO | 00 | 2/1/2011 |