This section is intended to provide background information to facilitate a better understanding of the various aspects of the described embodiments. Accordingly, it should be understood that these statements are to be read in this light and not as admissions of prior art.
Hydrocarbon-producing wells often are stimulated by hydraulic fracturing operations. A fracturing fluid may be introduced into a portion of a subterranean formation penetrated by a wellbore at a pressure sufficient to create or enhance fractures in the formation. Stimulating or treating the formation in such ways increases hydrocarbon production from the well.
In some hydraulic fracturing operations, the fracturing fluid enters the subterranean formation through one or more perforations. These perforations may be formed using a variety of techniques including jetting a fluid or detonating explosive charges into the casing or formation. Jetting releases a fluid through a nozzle at high pressure producing a narrow stream that erodes or washes away formation or casing materials. The fluid is generally supplied through the use of pumps or other pressurization equipment at the surface of the wellbore. Explosive charges can be carried using wireline or tubing, depending upon applications. Fluid jetting requires the use of a tubular, whether it is jointed pipe (using a rig) or coiled tubing.
For a detailed description of the embodiments of the invention, reference will now be made to the accompanying drawings in which:
This disclosure provides a jetting tool for injecting fluid in a wellbore intersecting a subterranean formation. Specifically, the disclosure provides a downhole tool that releases fluid in a cyclical pattern and can be powered by the jetting fluid or a hydraulic power source.
Jetting tools are used to perforate the formation by releasing a fluid through a nozzle into the wellbore to create a fracture in the formation extending from the wellbore. Moving the jetting tool up and down the wellbore while it releases the fluid can produce a slot in the formation that runs along the wellbore axis. However, slotting generally is done by uncoiling and recoiling coiled tubing, which may rotate the jetting tool while it is slotting a perforation in the formation. The rotation of the jetting tool can prevent the slotting to occur in a repeatable pattern, resulting in a malformed, unpredictable shape of the slot.
As described below, a jetting system can include a mechanism that moves the nozzle in a cyclical pattern without moving the coiled tubing to position the nozzle. For example, a downhole tool can include a piston and rod that are powered by some of the pressurized jetting fluid to stroke the nozzle in a cyclical pattern. Thus, a slotted perforation can be formed in the formation without the unpredictability of moving coiled tubing.
In one or more embodiments, the tool 200 can be attached to the carrier 12, which positions the tool 200 into the wellbore 20 and supplies it with jetting fluid as indicated by arrow F. The carrier 12 may include, but is not limited to rigid carriers, non-rigid carriers, coiled tubing, casing, liners, etc. The term “carrier” as used herein means any device, device component, combination of devices, media, and/or member that may be used to convey, house, support, or otherwise facilitate the use of another device, device component, combination of devices, media, and/or member. The carrier 12 can include various cables or control lines, such as hydraulic control lines, electric control lines, or fiber optic cables. The control lines on carrier 12 can provide a communication data path or supply power to the downhole tool 200.
The tool 200 can include a housing 201 with extension devices 203 (e.g., retaining springs, bow springs, or lugs) engaged with the wellbore 20 to stabilize the tool 200 to the wellbore 20 during the fluid injection process. A rod assembly 220 in fluid communication with the carrier 12 can be moveably coupled to the housing 201. The rod assembly 220 can be moveable within the housing 201. Attached to the rod assembly is a jetting assembly 230 housing one or more jet nozzles 231 configured to control the flow of fluid exiting the tool 200. The rod assembly 220 can extend or retract from the housing 201 (as indicated by the arrow S), moving the nozzles 231 away from or towards the housing 201 without uncoiling or recoiling the carrier 12 at the surface. Pressurized fluid flows through the nozzles 231 spraying jets of fluid 233 into the wellbore 20 and penetrating the formation 30 forming perforation slots 40. The jetting assembly 230 can have any number of nozzles 231, positioned in a variety of patterns along and around the nozzle assembly 230. Further, the nozzles 231 can be angled to produce any number of jets 233 in various angled orientations (e.g., 45 degrees from perpendicular with the longitudinal axis of the wellbore 20).
In one or more embodiments, the pressurized fluid flowing through the tool 200 can include solid particles (e.g., sand) mixed with a base fluid (e.g., water). The pressurized fluid flowing through the tool 200 can include abrasives, acids, chelating acids, polymers, cement, proppant, fracturing fluid, any other chemicals (such as fuel and oxidizers), and combinations thereof. Further, the pressurized fluid can include any suitable substance or material that can be injected into the wellbore 20 through the tool 200. In addition, the tool 200 is not limited to perforating the formation, but can also be used to inject fluid into the wellbore 20 for other stimulation operations, such as acidizing, polymer injection, cementing, hydraulic fracturing, or other subterranean fluid injection applications. As examples, the tool 200 can be used to inject fluid to fix leaks in the wellbore 20, such as squeeze cementing or in plugging and abandoning operations. In one or more embodiments, the tool 200 can be employed as a downhole hydraulic fracturing tool.
A travel joint 16 may be coupled between the tool 200 and carrier 12 to allow the rod assembly 205 to move freely within its stroke. As illustrated, the travel joint 16 is not drawn to scale and may have a stroke substantially similar to the stroke of the tool 200. In one or more embodiments, the carrier 12 can communicatively couple the tool 200 to a surface control unit 14 in communication with the hydraulic power source 10. The surface control unit 14 can include telemetry systems (e.g., modem, transducer, or control lines) and information processing systems (e.g., a processor). The processor of the surface control unit 10 can be configured to perform methods as described herein, such as controlling the operation of the tool 200.
A wellbore assembly 18 can be located uphole or downhole from the tool 200 in the wellbore 20. Further, an additional wellbore assembly 18 may be located in the wellbore 20, such as downhole from the tool 200. In one or more embodiments, the wellbore assembly 18 may be located on the tool 200. The wellbore assembly 18 can include any suitable device (such as a packer) configured to provide an annular barrier between sections of the wellbore 20 to fluidly isolate those sections (e.g., an uphole section 21 and a downhole section 23). In one or more embodiments, the wellbore assembly 18 can include an anchoring device configured to resist motion along the carrier 12, such as unwanted motion in the carrier 12 produced above the wellbore assembly 18. The unwanted motion in the carrier 12 may be caused by expansion or contraction of the carrier 12 due to temperature changes in the wellbore 20. Optionally, the wellbore assembly 18 may include the anchoring device without the ability to fluidly isolate sections of the wellbore 20.
The rod assembly 220 includes a conduit 221 that extends through the end caps 207, 209. The conduit 221 is in fluid communication with the carrier 12 and includes a flow path for receiving the pressurized fluid and communicating the fluid to the jetting assembly 230.
The piston assembly 240 can include a piston 241 coupled to the rod assembly 220 within the chamber 205 and is moveable with the rod assembly 220. The piston 241 divides the chamber 205 into an extension cavity 213 and a retraction cavity 215. Further, the piston assembly 240 can include one or more seals 211 to prevent fluid communication between the extension cavity 213 and the retraction cavity 215. In one or more embodiments, the piston assembly 240 may be in fluid communication with the conduit 221 to channel some of the pressurized fluid to at least one of the cavities 213, 215 as explained below. Rod actuators 223, 225 may also be coupled to the rod assembly 220 to control the flow of fluid out of the cavities 213, 215 as explained further.
Referring to
The switch device 277 can control which cavity 213 or 215 is being filled by moving from an extension position to a retraction position. As illustrated, the switch device 277 is in the extension position such that the outlet port 273 is open, while the outlet port 275 is closed. In the extension position, a portion of the switch device 277 can be in the retraction cavity 215 to contact the end cap 209 during the stroke of piston assembly 240. Upon contact with the end cap 209, the switch device 277 can be moved to open the outlet port 275 and close the outlet port 273. In this retraction position, a portion of the switch device 277 can be in the extension cavity 213 to contact the end cap 207 during the stroke of the piston assembly 240.
In one or more embodiments, the pressurized fluid flows through the conduit 221 and into the jetting assembly 230. In the illustrated example of
In cases where upper cavity 213 is being filled with fluid (as illustrated), the rod assembly 220 is moved down through the housing 201 and the actuator 223 approaches the switch device 255 of the end cap 207. The actuator 223 can be positioned on the rod assembly 220 to close the extension drain valve 250 when the piston assembly 240 reaches a predetermined position within its stroke (e.g., at the end of its stroke, half-way through its stroke, 1 inch from the end, or any suitable position along the stroke of the piston assembly 240). When the actuator 223 contacts or moves the switch device 255, the contact can actuate the switch device 255, triggering the drain valve 250 to open and vent fluid from the extension cavity 213.
As the actuator 223 approaches the switch device 255, the piston assembly 240 also approaches the switch device 265. When the piston assembly 240 contacts or moves the switch device 265, the drain valve 260 is triggered to close and prevent fluid from draining from the retraction cavity 215. In addition, when the piston assembly 240 contacts the end cap 209, the contact can move the switch device 277, triggering the valve 270 to close the outlet port 273 and to open the outlet port 275. Thus, the stroke of piston assembly 240 can be reversed by opening the drain valve 250, closing the outlet port 273, opening the outlet port 275, and closing the drain valve 260. During this retraction or return stroke of the jetting assembly 230, the retraction cavity 215 can be filled with some of the pressurized fluid flowing through the conduit 221 while the extension cavity 213 can be drained of any fluid that it contains through the drain valve 250.
To return to the state illustrated in
In one or more embodiments, the switch devices 255, 265, 277 can include one or more proximity sensors, such as a sonar sensor, an ultra-sonic sensor, an infrared sensor, a magnetometer, an optical sensor, an electric continuity sensor, or any suitable sensor configured to detect the proximity or contact between the end cap 207 and the actuator 223, the end cap 209 and the actuator 225, or the piston assembly 240 and the end caps 207, 209. As an example, the proximity sensors may detect when piston assembly 240 contacts end cap 209, sending a signal to the valve 270 to open the outlet port 275 and close the outlet port 273. The proximity sensors may also send signals to open the drain valve 250 and to close the drain valve 260. In one or more embodiments, the proximity sensors may detect a predetermined position of the piston assembly 240 (e.g., 83% extended or retracted). Thus, the proximity sensors may detect thresholds of when to control the valves 250, 260, 270. These thresholds may be predetermined positions along the stroke of the jetting assembly 230 (e.g., fully extended or retracted, 50% extended or retracted, 2% extended or retracted, etc.). In one or more embodiments, the switch devices 255, 265, 277 can include a biasing device, such as a spring, to adjust the sensitivity of the switch device detecting contact with at least one of the end caps 207, 209 and the actuators 223, 225.
Referring to
The stroke signal 701 may represent the stroke of the piston assembly 240 over time. The stroke of piston assembly 240 and subsequently nozzles 231 can be configured to move with the stroke signal 701. In particular, the stroke signal 701 may be any suitable signal, such as a sinusoidal signal that varies in amplitude or frequency over time. Further, the illustrated stroke signal 701 oscillates about the center of chamber 205, but the stroke signal 701 may instead oscillate about any predetermined position along the stroke of the piston assembly 240. A processor may be configured to operate the tool 200 by stroking the piston assembly 240 according to the stroke signal 701. In one or more embodiments, the stroke of the piston assembly 240 can be controlled by adjusting the thresholds of the proximity sensors included in the switch devices 255, 265, 277. Optionally, the stroke of the piston assembly 640 can be controlled by varying the hydraulic fluid pumped or drained through control lines 683, 685. In one or more embodiments, the stroke of the piston assembly 240 may be paused or stopped to inject fluid at a predetermined position along its stroke, such as a position where the jetting assembly is 85% extended or retracted.
This discussion is directed to various embodiments of the invention. The drawing figures are not necessarily to scale. Certain features of the embodiments may be shown exaggerated in scale or in somewhat schematic form and some details of conventional elements may not be shown in the interest of clarity and conciseness. Although one or more of these embodiments may be preferred, the embodiments disclosed should not be interpreted, or otherwise used, as limiting the scope of the disclosure, including the claims. It is to be fully recognized that the different teachings of the embodiments discussed may be employed separately or in any suitable combination to produce desired results. In addition, one skilled in the art will understand that the description has broad application, and the discussion of any embodiment is meant only to be exemplary of that embodiment, and not intended to suggest that the scope of the disclosure, including the claims, is limited to that embodiment.
Certain terms are used throughout the description and claims to refer to particular features or components. As one skilled in the art will appreciate, different persons may refer to the same feature or component by different names. This document does not intend to distinguish between components or features that differ in name but not function, unless specifically stated. In the discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to . . . .” Also, the term “couple” or “couples” is intended to mean either an indirect or direct connection. In addition, the terms “axial” and “axially” generally mean along or parallel to a central axis (e.g., central axis of a body or a port), while the terms “radial” and “radially” generally mean perpendicular to the central axis. The use of “top,” “bottom,” “above,” “below,” and variations of these terms is made for convenience, but does not require any particular orientation of the components.
Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the present disclosure. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
Although the present invention has been described with respect to specific details, it is not intended that such details should be regarded as limitations on the scope of the invention, except to the extent that they are included in the accompanying claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2016/012351 | 1/6/2016 | WO | 00 |