This application claims priority to EP Patent Application No. 19150862.1 filed Jan. 8, 2019, EP Patent Application No. 19201290.4 filed Oct. 3, 2019 and EP Patent Application No. 19201492.6 filed Oct. 4, 2019, the entire contents of each of which are hereby incorporated by reference.
The present invention relates to a downhole method for removal of at least part of a first well tubular metal structure in a borehole of an existing well having a top, the first well tubular metal structure having a longitudinal extension and a first end closest to the top.
When existing wells fails to perform as intended, and the production of hydro-carbon containing fluid dwindles from a specific well or a well produces a high content of water, it is necessary for the operator to decide whether to optimise the well or if the well should be abandoned.
In order to optimise more simple wells, the zones producing too much water can be isolated e.g. by inserting a patch over a perforated zone or other types of production openings; however, the water from the isolated zone may flow parallelly on the outside of the well tubular metal structure into other producing zones if the cement is not sufficient to seal the annulus and with the known solution it may be difficult to optimise such wells and these are more likely to be plugged and abandoned even though some zones may still be producing an acceptable amount of hydro-carbon containing fluid in other areas of the reservoir.
It is an object of the present invention to wholly or partly overcome the above disadvantages and drawbacks of the prior art. More specifically, it is an object to provide an improved downhole method capable of optimising also more simple wells in a satisfying manner.
The above objects, together with numerous other objects, advantages and features, which will become evident from the below description, are accomplished by a solution in accordance with the present invention by a downhole method for removal of at least part of a first well tubular metal structure in a borehole of an existing well having a top, the first well tubular metal structure having a longitudinal extension and a first end closest to the top, comprising
The above objects, together with numerous other objects, advantages and features, which will become evident from the below description, are accomplished by a solution in accordance with the present invention by a downhole method for removal of at least part of a first well tubular metal structure in a borehole of an existing well having a top, the first well tubular metal structure having a longitudinal extension and a first end closest to the top, comprising
Thus, the first section firstly separated from the second section being the remaining part of the first well tubular metal structure is the first first section, and when separated and retrieved from the well, then a new first section appears which is the second first section of the first well tubular metal structure. When the second first section is separated and retrieved from the well a new first section appears which is the third first section to be separated and retrieved from the well and so forth.
Moreover, the downhole method may be a downhole workover method.
In addition, the first well tubular metal structure may be separated into several first sections with a length of 8-12 metres.
Further, the downhole method may further comprise machining into a liner hanger in order to release the part of the first well tubular metal structure hung off in the liner hanger.
Also, the first well tubular metal structure may be separated into several first sections with a length of 8-12 metres until a predetermined position along the first well tubular metal structure.
Additionally, the downhole method may further comprise setting a plug above or below the predetermined position.
Moreover, the downhole method may further comprise inserting a logging tool to detect the conditions of the cement in the borehole to determine where the cement is of a sufficiently good condition to obtain a sufficient plug and abandonment operation.
Furthermore, the downhole method may further comprise inserting a cement tool into the well and ejecting cement into the borehole above the predetermined position.
The downhole wireline tool may be a wireline downhole wireline tool.
Also, the downhole wireline tool may have a driving unit.
Furthermore, the downhole wireline tool may comprise a machining device, the machining device having at least one arm which is pivotably connected with the downhole wireline tool and has a cutting edge in a first end, the arm being movable between a retracted position and a projected position in relation to the downhole wireline tool.
Moreover, the machining part of the well tubular metal structure may be performed by milling a part of the well tubular metal structure in the longitudinal extension.
The downhole method may further comprise inserting a second well tubular metal structure in the borehole above the predetermined position.
In addition, the second well tubular metal structure may comprise at least one annular barrier.
Further, an annular barrier may be arranged above the predetermined position and the second well tubular metal structure above the annular barrier.
Additionally, an unexpanded annular barrier may be inserted between the first well tubular metal structure and the second well tubular metal structure.
Moreover, the annular barrier may be expanded for providing zonal isolation at the predetermined position.
Inserting the unexpanded annular barrier may be performed by a downhole wireline tool.
The unexpanded annular barrier may be inserted through the first section.
Furthermore, the annular barrier may comprise a tubular metal part, an expandable metal sleeve surrounding the tubular metal part, an annular space between the tubular metal structure and the expandable metal sleeve, the tubular metal part having an expansion opening.
In addition, the tubular metal part may be mounted as part of the well tubular metal structure.
Moreover, the annular barrier may comprise an expandable metal sleeve.
Further, the annular barrier may comprise a tubular part and a surrounding swellable material.
In addition, expanding the annular barrier may be performed by a swelling process of the swellable material of the annular barrier.
Also, expanding the annular barrier may be performed by pressurising at least a part of the second well tubular metal structure.
In addition, the pressurising may be performed by a downhole tool string isolating a part of the second well tubular metal structure.
Furthermore, the pressurising may be performed by pressurising the second well tubular metal structure from the surface.
Moreover, expansion of the annular barrier may be performed by expanding the tubular metal part and/or the expandable metal sleeve.
Further, expansion of the annular barrier may be performed by means of a mandrel and/or an expandable bladder.
In addition, expansion of the annular barrier may be performed by pressurising the tubular metal part opposite the expansion opening in the tubular metal part and letting fluid into the annular space for expanding the expandable metal sleeve.
Moreover, the expandable metal sleeve may be radially expanded between the first well tubular metal structure and the second well tubular metal structure to abut the wall of the borehole.
Additionally, the annular barrier may have a first barrier end and a second barrier end, the first barrier end being configured to overlap the first well tubular metal structure and the second barrier end being configured to overlap the second well tubular metal structure.
The downhole method may further comprise providing a second zonal isolation at a second predetermined position in the annulus between the wall of the borehole and the second well tubular metal structure.
The invention also relates to a downhole system for performing the downhole method as described above.
The invention and its many advantages will be described in more detail below with reference to the accompanying schematic drawings, which for the purpose of illustration show some non-limiting embodiments and in which:
All the figures are highly schematic and not necessarily to scale, and they show only those parts which are necessary in order to elucidate the invention, other parts being omitted or merely suggested.
By separating the well tubular metal structure into several sections 6, 6A, 6B, 6C etc. of 8-12 metres, these sections can be pulled out of the well one by one by using the same tool as the tool separating the well tubular metal structure into sections. Furthermore, the anchor section 22 fastens the separated section 6, 6A, 6B, 6C etc. so that the section is easily pulled out by pulling in the wireline and thus the tool. Pulling a section of the well tubular metal structure out of the well is feasible since sections of 8-12 metres do not weigh more than a wireline can withstand and hold by means of the anchor section. Thus, a very simple way of removing at least part of a well tubular metal structure, so that this part can be replaced with an annular barrier for isolating the deteriorated production zone or for plugging off that part and drill a lateral into another part of the reservoir. The well tubular metal structure is separated into sections being pulled out of the borehole one by one from the top of the well by means of a wireline tool. By this method, no large rig is needed for pulling out the upper part of the well tubular metal structure.
In
As shown in
The downhole method may be used for replacing a damaged part of a first well tubular metal structure and for replacing that part with a new well tubular metal structure or in order to plug off the well in order to abandon the well or drill a new borehole above the plugged off part. In order to plug off part of the well, a plug 78 is set below the predetermined position 39 by means of a downhole wireline tool string 47 having a setting tool 46, as shown in
The downhole wireline tool string 47 may comprise a logging tool 48 being inserted in the well to detect the conditions of the cement 49 in the borehole to determine where the cement is of a sufficiently good condition to obtain a sufficient plug and abandonment operation, as shown in
After having set the plug, a cement tool 79 is inserted in the well and cement is ejected into borehole above the predetermined position as shown in
As shown in
Subsequently, the downhole wireline tool 10 is removed from the well. As can be seen, the downhole wireline tool is a wireline downhole tool. The downhole wireline tool may have a driving unit (not shown) for the tool to be self-propelling in e.g. a more horizontal part of the well.
In
As shown in
In
The annular barrier comprises in
In
The annular barrier 20 can be expanded in different ways. The annular barrier may be expanded by pressurising at least a part of the well tubular metal structure opposite the expansion opening and letting fluid into the annular space for expanding the expandable metal sleeve, e.g. by a tool string 47 or by plugging (e.g. dropping a ball into a ball seat) the well tubular metal structure below the annular barrier and pressurising the well tubular metal structure from surface, as shown in
In another embodiment, expanding the annular barrier 20 is performed by expanding the tubular metal part and/or the expandable metal sleeve, e.g. by pulling a expandable cone or a mandrel through the tubular metal part, or if no tubular metal part is present by directly expanding the expandable metal sleeve to abut the inner face of the well tubular metal structure overlapping the first well tubular metal structure and the second well tubular metal structure, as shown in
In
As shown in
Even though not shown, the downhole method may further comprise providing a second zonal isolation at a second predetermined position in the annulus 2 between the wall 3 of the borehole and the well tubular metal structure. The first and second annular barrier provided at the first and second predetermined position may be expanded in one run or two runs. The downhole wireline tool may have means for holding a section of the well tubular metal structure in relation to a second section of the well tubular metal structure by having two anchoring sections 22.
The downhole wireline tool 10 providing the separation of the first section from the second section may be the same tool providing and expanding the annular barrier 20 so that the operation may be performed in one run instead of the two runs.
As shown in
The arm activation assembly 11 comprises a piston housing 13 arranged in the first housing part 7a and comprises a piston chamber 14. A piston member 15 is arranged inside the piston chamber and engages with the cutting arm 9, thereby moving the cutting arm 9 between the retracted position and the projected position. The piston member 15 is movable in a longitudinal direction of the downhole tubing cutter tool and has a first piston face 16 and a second piston face 17. Hydraulic fluid from the pump is pumped into a first chamber section 25 of the chamber 14 through a first fluid channel 18, applying a hydraulic pressure on the first piston face 16, moving the piston in a first direction, applying a projecting force on the cutting arm 9.
When the cutting arm is projected to press a cutting edge 10B against an inner face of the well tubular metal structure and when the cutting arm 9 is simultaneously rotated by the motor through the rotatable shaft, the cutting edge 10B is capable of cutting through the well tubular metal structure. Hereby, it is obtained that a first section of the well tubular metal structure can be separated from a second section of the well tubular metal. The arm activation assembly may be powered by the pump as shown or driven by the motor.
In
The piston member 15 moves in the longitudinal direction of the tool 10 inside the piston chamber and divides the chamber 14 into a first chamber section 25 and a second chamber section 26. When the piston member moves in the first direction, a spring member 40 abutting the second piston face 17 opposite the first piston face 16 is compressed. As the spring member is compressed, so is the second chamber section, and the fluid therein flows out through a fourth channel 44 fluidly connected with the first channel 18. The spring member, which is a helical spring surrounding part of the piston member, is arranged in the second chamber section 26 is thus compressed between the second piston face 17 and the piston chamber 14. The piston member has a first end 30 extending out of the piston housing 13 and engaging the cutting arm by having a circumferential groove 31 into which a second end 32 of the cutting arm extends. The second end of the cutting arm is rounded to be able to rotate in the groove. The cutting arm is pivotably connected with the first housing around a pivot point 33. In the other and second end 34 of the piston member, the piston member extends into the shaft 12. When the piston member is moved in the first direction, a space 45 is created between the second end 34 of the piston member and the shaft. This space 45 is in fluid communication with the well fluid through a third channel 35, which is illustrated by a dotted line. In this way, the piston does not have to overcome the pressure surrounding the tool in the well. The second end 34 of the piston member is provided with two circumferential seals 36 in order to seal off the piston chamber from the dirty well fluid.
When the cutting operation is complete and the well tubular metal structure has been separated into an upper and a lower part, the hydraulic pressure from the pump is no longer fed into the first channel, and the spring member forces the piston member 15 in a second direction opposite the first direction along the longitudinal direction 37 of the tool, as indicated in
The downhole method may further comprise providing cement on top of the annular barrier to provide an abandonment plug. By providing a plug e.g. of cement within the well tubular metal structure, the well can then be abandoned.
The downhole wireline tool may further comprise a stroking tool providing the movement along the longitudinal extension of the well tubular metal structure 5. The stroking tool is a tool providing an axial force. The stroking tool comprises an electrical motor for driving a pump. The pump pumps fluid into a piston housing to move a piston acting therein. The piston is arranged on the stroker shaft. The pump may pump fluid into the piston housing on one side and simultaneously suck fluid out on the other side of the piston.
By fluid or well fluid is meant any kind of fluid that may be present in oil or gas wells downhole, such as natural gas, oil, oil mud, crude oil, water, etc. By gas is meant any kind of gas composition present in a well, completion, or open hole, and by oil is meant any kind of oil composition, such as crude oil, an oil-containing fluid, etc. Gas, oil, and water fluids may thus all comprise other elements or substances than gas, oil, and/or water, respectively.
By a casing or well tubular metal structure is meant any kind of pipe, tubing, tubular, liner, string etc. used downhole in relation to oil or natural gas production.
In the event that the tool is not submergible all the way into the casing, a driving unit such as a downhole tractor can be used to push the tool all the way into position in the well. The downhole tractor may have projectable arms having wheels, wherein the wheels contact the inner surface of the casing for propelling the tractor and the tool forward in the casing. A downhole tractor is any kind of driving tool capable of pushing or pulling tools in a well downhole, such as a Well Tractor®.
Although the invention has been described in the above in connection with preferred embodiments of the invention, it will be evident for a person skilled in the art that several modifications are conceivable without departing from the invention as defined by the following claims.
Number | Date | Country | Kind |
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19150862 | Jan 2019 | EP | regional |
19201290 | Oct 2019 | EP | regional |
19201492 | Oct 2019 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
2481637 | Yancey | Sep 1949 | A |
5101895 | Gilbert | Apr 1992 | A |
20110000668 | Tunget | Jan 2011 | A1 |
20180106124 | Hazel | Apr 2018 | A1 |
Number | Date | Country |
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20180152 | Apr 2018 | NO |
Entry |
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Extended Search Report for EP19150862.1 dated Nov. 22, 2019, 5 pages. |
Christian Krüger., U.S. Appl. No. 16/735,934, filed Jan. 7, 2020. |
Written Opinion of the International Searching Authority with International Search Report dated Apr. 14, 2020 in International Application No. PCT/EP2020/050155, 11 pages. |
Number | Date | Country | |
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20200217159 A1 | Jul 2020 | US |