This application is directed, in general, to analyzing subterranean formations and, more specifically, to obtaining formation samples using a downhole packer apparatus and methods of use for formation sampling.
The infiltration drilling fluid into a formation can make the sampling of formation fluid from a wellbore problematic. Often, two expandable packers (packers) are placed in the wellbore around a sampling tool, to seal off and isolate a sampling zone of the formation. However, it can take longer than desired to clear the isolated sampling zone by removing mudcake (e.g., solid portions of drilling mud such as clay particles) from the well bore wall and pumping drilling fluid out of the sampling zone. Efforts to reduce the time the clear out the sampling zone include the use of a third central packer located in-between the two packers to reduce the volume of the sampling zone and move mudcake remnants.
As part of the present disclosure, we realized that the inflation of a central packer can cause the mudcake in a sampling zone to become compacted, which in turn, can deter the clearance of the sampling zone. Therefore, as further disclosed herein, in some embodiments, upper and bottom packers can be set, a flow of drilling fluids through the sampling zone can remove the mudcake off of the wellbore wall, and then a central packer, or distal portions of the same upper and lower packers, can be applied to volume exclude drilling fluid and sample formation fluid.
Further, the collection of sample formation fluids into a sampling tool can be facilitated by flowing formation fluids through uneven surface portions of a packer to thereby provide a flow channel located on an outer surface of the packer. As further disclosed herein, the flow channel, or channels, can be structured to promote radial flow of the formation fluids obtained from the sampling zone to one or more surface conduits leading to flow lines located inside the packer.
Additionally, for some embodiments of the downhole packer apparatus disclosed herein, it may not be necessary to have a third central packer. Rather, as further disclosed herein, the uneven surface portion to define the flow channel can be part of a first and/or a second packers (e.g., one or both upper and lower packers) used to define the sampling zone. For other embodiments, the first and/or a second packer can have a smooth or even surface and the third central packer or additional packers can have the uneven surface.
One embodiment of the disclosure is a downhole packer apparatus.
The system 100 includes a drilling rig 110 located at a surface 115 of a well. The drilling rig 110 provides support for a drill string 120. The drill string 120 penetrates a rotary table for drilling a borehole 125 through a subterranean formation 130 that includes formation fluids 132. A downhole sampling tool 135 may include any of a number of different types of device tools including measurement-while-drilling (MWD) tools, logging-while-drilling (LWD) tools, wireline tools etc. as familiar to those skilled in the pertinent art.
In some embodiments, the apparatus 105 may be mounted on a drill collar or wireline deployed. Thus, even though the apparatus 105 is shown as part of the drill string 120 and downhole sampling tool 135, some embodiments of the invention described below may be conveyed down borehole 125 via any drill string or wireline technology, as familiar to those skilled in the art. The downhole packer apparatus 105 includes a packer 140 facing a wellbore wall 145 and mudcake 147 thereon as further disclosed herein.
For example, as illustrated in
The term uneven surface portion, as used herein, means that portion of the outer surface of the packer has material removed (e.g., to form groove 222,
The term radial flow, as used herein, means that an average direction of the formation fluid moving across the outer surface of the packer through the channel is in a circular direction (e.g., direction 225,
For instance, in some embodiments, the uneven surface portion 207 can include grooves 222 (e.g.,
In any such embodiments, the one or more flow channels 210 can be first channels (e.g., radially-oriented channels 210a, 210b, 210c,
The term longitudinal flow, as used herein, means that an average direction of motion of the formation fluid across the outer surface of the packer through the second channel is substantially parallel (e.g., 0±45 degrees) to the longitudinal axis 230 of the zone 150 of the borehole that the packer apparatus is placed in. The inclusion of such longitudinally oriented second flow channels 240a, 240b can advantageously help balance the fluid pressure between the radially oriented first channels 210a, 210b, and 210c and thereby help normalize the fluid pressure across the uneven surface portion 207.
Based on the present disclosure one of ordinary skill would appreciate that the flow channels 210 and optional second channels 240 of the uneven surface portion of the packer could have a variety of different shapes, sizes and/or patterns to promote a balanced radial flow and desired target sampling rate.
For instance, as non-limiting examples, in various embodiments, the grooves 222 can have a depth 250, or the ridges 223 can have a height 252, of 0.5, 1, 1.5, 2, 2.5, 3, or 4 cm and a groove width 254, or ridge-to-ridge separation 256, of 0.5, 1, 1.5, 2, 2.5, 3, or 4 cm. For instance, the number grooves of ridges can be adjusted to provide 1, 2, 3, 4, 5, 10, 20 or 100 radially-or longitudinally-oriented flow channels across the uneven surface portion 207.
As illustrated in
In some such embodiments, the uneven surface portion 207 of the first packer 140 can be located proximate to the second packer 305, and the first packer 140 surface 205 can further include an even surface portion (e.g., portion 306) located distal to the second packer 305. The even surface portion 306 deters passage of the formation fluids 132 between the even surface portion and the facing wellbore wall (e.g., between the packer outer surface 205a against the wellbore wall 145).
In some embodiments, an outer surface 307 of the second packer 305 further includes a uneven surface portion 310 with one or more second channels (e.g., analogous to any embodiments of the radially-oriented or longitudinally-oriented flow channels 210, 240 disclosed in the context of
As further illustrated in
The term even surface portion, as used herein, means that the even surface portion (e.g., portion 306 or 315) of the packer's outer surface (e.g., surface 205 or 307) is smooth and substantially free of flow channels such that the formation fluids 132 substantially do not flow over the even surface portion (e.g., a flow rate of less than about 0.9, 0.5, 0.2, 0.1. 0.05, or 0.01, cc/s, in some embodiments) and thereby helps isolate or seal off the zone 150 of the wellbore through which formation sampling is conducted.
In some such embodiments, e.g., when the fluid flow rate through the uneven surface portion (e.g., portion 207 or 310) is high (e.g., 10, 20 or 50 cc/s) then a fluid flow rates through the even surface portion (e.g., portion 310 or 315) of higher than the 1 cc/s can be tolerated, but, the relative fluid flow rate is still low. For instance, in some embodiments, the relative fluid flow rates over the uneven surface portion versus over the even surface portion can at least 1.5:1, 2:1, 5:1, 10:1, 100:1 or 500:1.
As further illustrated in
In some embodiments, however, the second packer 305 can have only an even surface portion (e.g., portion 315) and serve only as part of isolating the sampling zone.
As illustrated in
In some such embodiment, to increase fluid sampling flow rates, the uneven surface portion 207 of the central packers surface (surface 205
In other embodiments, however, the central packer's surface could include both uneven and even surface portions such as discussed in the context of
In some embodiments, to increase sampling zone isolation, the second and third packer surfaces 420, 425 can have even surface portions (e.g., portions 412, 415) that extend over entire longitudinal lengths of the second and third packers, respectively, to deter passage of the formation fluids between the even surface portion and the facing wellbore wall.
In other embodiments, however, one or both of the second and third packer surface could include both uneven and even surface portions, analogous to that discussed for the second packer in the context of
For instance, to increase sampling rates, one or both of the second and third packers 405, 410 can include uneven portions having flow channels locatable between the outer surface of the one packer and a facing wellbore wall, the flow channels promoting radial flow of formation fluids to surface conduits leading to flow lines located inside the first and second packers, respectively, analogous to the surface conduits and flow lines discussed in the context of
For some such embodiments, the uneven surface portions of the second and third packers 405, 410 surface can be located proximate to the central packer 140 and the second and third even portions can be located distal to the central packer 140, analogous to that discussed in the context of
Another embodiment of the disclosure is a method of obtaining a formation sample using a downhole packer apparatus deployed within a borehole of a subterranean formation.
As illustrated, and with continuing reference to
Obtaining the sample (step 510) includes a step 515 of disposing the downhole packer apparatus 105 along a downhole sampling tool 135. The downhole packer apparatus includes any embodiments of the packer 140 disclosed in the context of
Obtaining the sample (step 510) includes a step 520 of isolating a sampling zone 150 of the subterranean formation 130 adjacent to the borehole 125 to create a fluid seal between the downhole packer apparatus and a wall 145 of the borehole.
In some embodiments, isolating the sampling zone 150 (step 520) includes a step 522 of expanding upper and lower packers of the downhole packer apparatus 105 (e.g., second and third packers 405, 410
In some embodiments, isolating the sampling zone 150 (step 520) includes a step 525 of expanding a chamber 320a underlying an even surface portion 306 of the packer 140, wherein the packer is one of an upper or lower packer of the downhole packer apparatus 105 (e.g., packer 140,
Obtaining the sample (step 510) can include a step 530 of collecting the formation fluids 132 into the one or more surface conduits 215 to provide the formation sample.
Some embodiments of the method 500 further include a step 540 of removing a mudcake 147 lining the wall of the sampling zone including flowing drilling fluids through the sampling zone and then inflating a chamber of the packer underlying the uneven surface portion, where the removing step 540 is before the step 525 of collecting the formation fluids 132 and after the step 520 of isolating of the sampling zone 150.
Some embodiments of the method 500 further include a step 550 of transferring the formation sample by the sample flow lines 220 to a measuring device of the downhole sampling tool (e.g., a sensor of a MWD or LWD tool).
Each of the foregoing embodiments may include one or more of the following elements singly or in combination, and neither the example embodiments or the following listed elements limit the disclosure, but are provided as examples of the various embodiments covered by the disclosure:
Element 1: A downhole packer apparatus comprising a packer disposed along a downhole sampling tool, wherein an outer surface of the packer includes an uneven surface portion with one or more flow channels locatable between the outer surface of the one packer and a facing wellbore wall, the flow channels promoting radial flow of formation fluids to one or more surface conduits leading to flow lines located inside the one packer.
Element 2: wherein the uneven surface portion includes grooves in the outer surface to thereby define the flow channel.
Element 3: wherein the uneven surface portion includes raised ridges on the outer surface to thereby define the flow channel.
Element 4: wherein the one or more flow channel defines a spirally-shaped channel pattern along the uneven surface portion.
Element 5: wherein the one or more flow channels are non-intersecting and separated from each other along the uneven surface portion.
Element 6: wherein the one or more flow channel are first channels and the uneven surface portion further includes second flow channels that promote substantially longitudinal flow of the formation fluids between the first channels.
Element 7: wherein the packer is a first packer and the apparatus further includes a second packer disposed along the downhole sampling tool and the first and second packers are longitudinally spaced apart, and wherein: the uneven surface portion of the first packer is located proximate to the second packer, the first packer surface further includes an even surface portion located distal to the second packer, and the even surface portion deters passage of the formation fluids between the even surface portion and the facing wellbore wall.
Element 8: wherein an outer surface of the second packer further includes a uneven surface portion with one or more second channels locatable between the outer surface of the second packer and the facing wellbore wall, the second flow channels promoting the radial flow of the formation fluids to one or more second surface conduits leading to second flow lines located inside the second packer.
Element 9: wherein: the uneven surface portion of the second packer is located proximate to the first packer, the second packer further includes an second even surface portion distal to the first packer, and the second even surface portion deters passage of the formation fluids between the second even surface portion and the facing wellbore wall.
Element 10: The apparatus of claim 1, wherein the first and second packers each have a first interior chamber underlying the even surface portions and a second interior chamber underlying the uneven surface portion wherein the first and second interior chambers are connected by a pressure offset valve, the pressure offset valve set to prevent the second interior chambers to expand until the first interior chambers have expanded to contact the facing wellbore wall.
Element 11: wherein the packer is a central packer and the apparatus further includes second and third packers disposed along the downhole sampling tool, the second and third packers longitudinally spaced apart with the central packer located there-between.
Element 12: wherein the uneven surface of the central packer extends over an entire longitudinal length of the central packer.
Element 13: wherein the second and third packers have even surface portions that extend over entire longitudinal lengths of the second and third packers.
Element 14: The apparatus of claim 11, wherein one or both of the second and third packers, include uneven surface portions having flow channels locatable between the outer surface of the one packer and a facing wellbore wall, the flow channels promoting radial flow of formation fluids to surface conduits leading to flow lines located inside the first and second packers.
Element 15: The apparatus of claim 1, wherein the downhole packer apparatus is included in a system for drilling operations of a subterranean formation.
Element 16: A method, comprising: obtaining a formation sample using a downhole packer apparatus deployed within a borehole of a system for drilling operations of a subterranean formation, including: disposing the downhole packer apparatus along a downhole sampling tool, wherein the downhole packer apparatus includes a packer, an outer surface of the packer includes an uneven surface portion with one or more flow channels locatable between the outer surface of the one packer and a facing wellbore wall, the flow channels promoting radial flow of formation fluids to one or more surface conduits leading to sample flow lines located inside the one packer; isolating a sampling zone of the subterranean formation adjacent to the borehole to create a fluid seal between the downhole packer apparatus and a wall of the borehole; and collecting the formation fluids into the one or more surface conduits to provide the formation sample.
Element 17: further including removing a mudcake lining the wall of the sampling zone including flowing drilling fluids through the sampling zone and then inflating a chamber of the packer underlying the uneven surface portion, wherein the removing is before collecting the formation fluids and after the isolating of the sampling zone.
Element 18: wherein isolating the sampling zone includes expanding upper and lower packers of the downhole packer apparatus and disposed along the downhole sampling tool, wherein the packer is a central packer located between the upper and lower packers.
Element 19: wherein isolating the sampling zone includes expanding a chamber underlying an even surface portion of the packer, wherein the packer is one of an upper or lower packer of the downhole packer apparatus.
Element 20: wherein isolating the sampling zone includes expanding a chamber underlying an even surface portion a second packer, wherein the second packer is the other of a lower or upper packer of the downhole packer apparatus.
The foregoing listed embodiments and elements do not limit the disclosure to just those listed above, and those skilled in the art to which this application relates will appreciate that other and further additions, deletions, substitutions and modifications may be made to the described embodiments.
This application claims the benefit of U.S. Provisional Application Ser. No. 63/508,209filed by Christopher Michael Jones, et al. on Jun. 14, 2023, entitled “A DOWNHOLE PACKER APPARATUS PROMOTING RADIAL FLOW,” commonly assigned with this application and incorporated herein by reference in its entirety.
Number | Date | Country | |
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63508209 | Jun 2023 | US |