A well or borehole can be drilled into the ground to recover natural deposits of hydrocarbons and/or other desirable materials trapped in a geological formation in the Earth's crust. A well or borehole may be drilled using a drill bit attached to a lower end of a drill string. The well or borehole may be drilled to penetrate subsurface geological formation in the Earth's crust, which contain the trapped hydrocarbons and/or other materials. As a result, the trapped hydrocarbons and/or materials may be recovered via the well or borehole.
A bottom hole assembly (hereinafter “BHA”) is located at the lower end of the drill string and may include the drill bit along with one or more sensors, control mechanisms and/or circuitry. The one or more sensors of the BHA may detect one or more downhole measurements associated with one or more properties of the subsurface geological formation, fluid and/or gas, which may be contained within the formation. Additionally, the one or more sensors of the BHA may detect or measure one or more downhole measurements associated with an orientation or a position of the BHA and the drill bit with respect to the subsurface geological formation, the natural deposits of hydrocarbons, and the surface of the Earth.
Drilling operations for the drill bit located at the BHA of the drill string may be controlled by an operator (or group of operators) located at the Earth's surface or at an operations support center located locally or remotely with respect to the wellsite. The drill string may be rotated at a rotational rate by a rotary table, or a top drive located at the Earth's surface. The operator may control the rotational rate, an amount of weight-on-bit and/or other operating parameters associated with the drilling process.
Drilling mud may be pumped from the Earth's surface to the drill bit via an interior passage of the drill string. The drilling mud may cool and/or lubricate the drill bit during the drilling process by being pumped downhole via the drill string. Additionally, the drilling mud may transport drill cuttings, which may be cut from the geological formations by the drill bit, uphole back to the Earth's surface. The drilling mud may have a density, which may be controlled by the operator to maintain hydrostatic pressure in the borehole at desired levels.
To facilitate drilling operations for the well or borehole, the downhole measurements made by the one or more sensors of the BHA can be used. In order for the operator to access the downhole measurements for controlling and steering the drill bit, a communication link may be established between the operator at the Earth's surface and the BHA of the drill string. A “downlink” refers to a communication link extending downhole from the Earth's surface to the BHA of the drill string. Based on one or more downhole measurements collected by the one or more sensors located at the BHA, the operator may send or transmit one or more commands downhole to the BHA via a downlink. The commands may include one or more instructions for the BHA, which may facilitate a change in operational parameters of any of the one or more sensors, or a steering of a direction of the drilling by the drill bit.
An “uplink” refers to a communication link uphole from the BHA of the drill string to the Earth's surface. An uplink may include a transmission of the data associated with the one or more downhole measurements, which may be detected by the one or more sensors located at the BHA. For example, an operator may make use of measurements relating to the orientation of the BHA with respect to the geological formation. Thus, orientation data or measurements detected by one or more sensors located at the BHA may be transmitted uphole from the BHA to the Earth's surface via the uplink. Additionally, an uplink communication may also be used to confirm that the commands previously transmitted via the downlink were received.
Mud pulse telemetry is a well-established technique for providing a communication link in either direction between the Earth's surface and the BHA. Mud pulse telemetry is a method of sending or transmitting one or more signals, either downlink or uplink communications, by creating one or more pressure and/or flow rate pulses (hereinafter “pressure pulses”) in the drilling mud. The pressure pulses may be detected by one or more sensors at a receiving location, which may be located at, near or adjacent to the Earth's surface, as well as downhole repeaters. For example, in a downlink communication, a change in the pressure or flow rate of drilling mud being pumped down the interior passage of the drill string may be detected by at least one sensors of the BHA. A pattern imposed on the pulses, such as a frequency, a phase, and/or an amplitude, may be representative of the command sent or transmitted by the operator located at Earth's surface. The pattern of the pressure pulses may be detected by at least one sensor of the BHA and may be interpreted such that the command may be understood by the BHA, the sensors, or the drill bit of the drill string. Conversely, sensors near the surface may detect the pattern of pressure pulses in an uplink and one or more surface processors may interpret the data encoded therein.
Mud pulse telemetry systems have been developed, including a “poppet” pulse generating valve, a rotary valve or a “siren” pulse generating valve, and oscillating pulse generating valve. Some pulse generating valves are subject to jamming and erosion, given the nature of moving parts, and some have power consumption levels that are limiting in a downhole environment.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
In an embodiment, a pressure pulse generator is disclosed for generating pulses in a flowing fluid to communicate between a bottom hole assembly in a wellbore and surface equipment. The pressure pulse generator can include an input port having an input dimension into which a fluid flow enters. The pressure pulse generator can include an output port having an output dimension out of which the fluid flow exits. The pressure pulse generator can include a constricting conduit that provides fluid communication between the input port and the output port. The pressure pulse generator can include a control port that inputs a control flow into the constricting conduit. The pressure pulse generator can include a control device that generates at least one pulse in the fluid flow by selectively altering the control flow.
In an embodiment, a wellbore communication system is disclosed for generating pulses in a flowing fluid to communicate between a bottom hole assembly in a wellbore and surface equipment. The system can include a pulse generator as described above. The system can also include a pressure pulse transducer that detects the pressure pulses generated by the pulse generator. The system can also include a processor that decodes the pressure pulses detected by the pressure pulse transducer.
In an embodiment, a method is disclosed for while-drilling communication based on pressure pulses in a flowing fluid between a bottom hole assembly in a wellbore and surface equipment. The method can include disposing in a drilling fluid flow line a pulse generator as described above, and passing a fluid flow through the input port of the pulse generator to the output port of the pulse generator. The method can include generating at least one pulse in the fluid flow by selectively passing the control fluid flow through the control port to the constricting conduit of the pulse generator.
Embodiments of this disclosure are described with reference to the following figures. The same numbers are used throughout the figures to reference like features and components. A better understanding of the methods or apparatuses can be had when the following detailed description of the several embodiments is considered in conjunction with the following drawings, in which:
In the following description, numerous details are set forth to provide an understanding of the present disclosure. However, it will be understood by those skilled in the art that the present disclosure may be practiced without these details and that numerous variations or modifications from the described embodiments are possible.
The present application discloses a Venturi-type fluidic amplifier as a pressure pulse modulator, and methods for generating pressure pulses with the same. A main flow passes through a narrowed throat in the fluidic amplifier. Upon passing through the narrowed throat, a pressure drop can be generated in the flow between the inlet and outlet of the amplifier. The pressure drop can be modulated by selectively applying a control flow at a control port in the throat. In one embodiment, the control flow rate is on the order of approximately one-tenth of the main flow rate, though any percentage of the main flow rate may be selected as the control flow rate. The control flow can be applied selectively, in either a binary fashion (i.e., either off or on) or continuously varying either amount of rate of change in control flow, and thus both amplitude and frequency modulation can be achieved. The control flow (as a percentage of the total flow) may be selectively controlled to reduce power consumption. Additionally, the main flow pathway may be free of moving parts to reduce potential erosion and jamming.
With the foregoing in mind,
In the wellsite system of
The bottom hole assembly 100 of the wellsite system of
The MWD module 130 can also be housed in a special type of drill collar, as is known in the art, and can contain one or more devices for measuring characteristics of the drill string and drill bit. It will also be understood that more than one MWD can be employed, as generally represented at numeral 130A. As such, references to the MWD module 130 can alternatively mean a module at the position of 130A as well. The MWD module 130 may also include an apparatus for generating electrical power to the downhole system. Such an electrical generator may include, for example, a mud turbine generator powered by the flow of the drilling fluid, but other power and/or battery systems may be employed additionally or alternatively. In the wellsite system of
The BHA 100 may also be provided with a telemetry device 138 for mud pulse telemetry. The telemetry device 138 may be utilized to modulate pressure pulses in the drilling fluid 26 to transmit downhole measurements to the Earth's surface. Modulated changes in the pressure of the drilling fluid 26 may be detected at a surface system processor at the surface equipment, or in a processor of the BHA 100 (e.g., as part of the MWD module 130). The surface system processor may interpret the modulated changes in the pressure of the drilling fluid 26 to reconstruct the measurements collected and sent by telemetry device 138. The modulation and demodulation of a pressure wave are described in detail in commonly assigned U.S. Pat. No. 5,375,098. The reverse may also be implemented, though not shown in
The surface system processor may be implemented using any desired combination of hardware and software. For example, a personal computer platform, workstation platform, etc. may store on a computer readable medium, for example, a magnetic or optical hard disk, or random access memory and execute one or more software routines, programs, machine readable code, or instructions to perform the operations described herein. Additionally or alternatively, the surface system processor may utilize dedicated hardware or logic such as, for example, application specific integrated circuits, configured programmable logic controllers, discrete logic, analog circuitry, or passive electrical components to perform the functions or operations described herein.
Still further, the surface system processor may be positioned proximate or adjacent to the drilling rig 10. In other words, the surface system processor may be co-located with the drilling rig 10. Alternatively, a part of or the entire surface system processor may be located remote with respect to the drilling rig 10. For example, the surface system processor may be operationally and communicatively coupled to the telemetry device 138 via any combination of one or more wireless or hardwired communication links (not shown in the drawings, which be via a packet switched network (e.g., the Internet), hardwired telephone lines, cellular communication links, or other radio frequency based communication links which may utilize any communication protocol as known to one of ordinary skill in the art). The BHA 100 may also include one or more processors or processing units (not shown in the drawings).
Turning now to
The pulse generator 238 operates as a fluidic amplifier, in that in passing through the pulse generator, a pressure drop is generated as the fluid flow exits the constricting conduit 2. The pressure drop can be modulated, and thus encoded for telemetry purposes, by selectively applying the control flow Qc at the control port 3. The amplified pressure drop may be based on destabilizing the flow in the constricting conduit 2, just before entering the diffusing portion 4. The destabilization may be achieved by fluid injection. The distance between the control port 3 and the start of the diffusing portion 4 may be of a length short enough to ensure that the destabilized flow does not recover before entering the diffusing portion 4. Principles of Venturi style fluidic amplifiers used as flow meters are described, for example, in H. Wang, G. H. Priestman, S. B. M. Beck and R. F. Boucher, ‘Development of fluidic flowmeters for monitoring crude oil production’, Flow Meas. Instrum., Vol. 7, No. 2, pp. 91-98, 1996.
At the output port 202 departing the tapered portion, the output flow Qo is about the same as the fluid flow Qi entering the pulse generator plus the control flow Qc. In some embodiments, the control flow Qc is a percentage of the input flow Qi, such that an amount of power consumed in manipulating the flow is less for Qc than the amount of power that would otherwise be consumed in manipulating the main flow. For example, a control flow Qc of about 10% of the input flow Qi may be used. However, any percentage of the input flow Qi could be selected as the amount for the control flow Qc. In another example, a plurality of pressure pulses may be produced in a binary pattern by alternating 0% control flow and 100% of the control flow, in a continuous pattern by gradually ranging between 0% control flow and 100% of the control flow, or at a predetermined frequency.
The pressure drop between the inlet 200 of the pressure pulse generator 238 and the outlet 202 may be low because of, for example, recuperation of pressure in the diffusing portion 4. As shown in the velocity plot 354, for a control flow Qc=0.1Qi the velocity decreases in the diffusing portion 4, but increases in the outlet 202 as indicated by the darker shading. As shown in the pressure plot 356 for the control fluid Qc=0.1Qi pressure increases in the inlet 356 and decreases upon entry into the constricting portion 2. As indicated by the pressure plot 356, there may be less recuperation of pressure compared with the pressure plot 352 when the flow enters the diffusing portion 4 and consequently there may be a greater magnitude of pressure drop between the inlet 200 and outlet 202 of the pressure pulse generator 238 than for control flow Qc=0.
In the detail shown in
In the example of
The CFD model predicts an amplification up to a control flow rate ratio of just below 0.1 times the total flow rate within a small error threshold. Above a control flow rate ratio of 0.1, there is a difference between predicted and measured amplifications, due, for example, to cavitation that may occur at relatively low line pressures. In various embodiments, actual amplification achieved may vary with the dimensions of the pulse generator and the density and viscosity of the drilling fluid passing through the pulse generator.
Depending on the type of modulation (i.e., amplitude modulation or frequency modulation) for the application at hand, various actions can take place. At 1006, the method can include altering the magnitude of the control flow, such that the change in the pressure drop is greater (or less), and amplitude modulation is achieved. At 1008, the method can include altering the frequency of the control flow, such that the frequency in the change in pressure drop is greater (or less), and frequency modulation. At 1010, the method can include altering both the magnitude and the frequency of the control flow, such that modulation of a combination of amplitude and frequency can be achieved. At 1012, the method includes detecting the generated pressure pulses resulting from the pressure and velocity changes inside the pulse generator.
Although a few example embodiments have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the example embodiments without materially departing from this invention. Accordingly, such modifications are intended to be included within the scope of this disclosure as defined in the following claims. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not simply structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. It is the express intention of the applicant not to invoke 35 U.S.C. §112, paragraph 6 for any limitations of any of the claims herein, except for those in which the claim expressly uses the words ‘means for’ together with an associated function.
Number | Date | Country | Kind |
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11290602.9 | Dec 2011 | EP | regional |