This application claims the benefit of GB Patent Application No. 1114011.8, filed on Aug. 15, 2011, the entire contents of which are hereby incorporated by reference.
This invention relates to a downhole apparatus for controlling pressure pulses generated downhole; and associated methods; and, in particular, but not exclusively, for limiting a transmission of pressure pulses generated by a Pulse Generator.
In oil and gas operations, pressure pulses are often generated downhole. The pressure pulses can result from the operation of equipment such as valves or drilling equipment. The pressure pulses are useful for various functions, such as transmitting signals (e.g. MWD), activating equipment or improving drilling. For example, the applicant has proposed various arrangements for using pressure pulses to provide agitation of a downhole tubing string for a variety of purposes: see, for example, International Patent Applications PCT/GB2007/002553 and PCT/GB2004/004503, the disclosures of which are incorporated herein by reference.
To increase efficacy of the pressure pulses, it is generally desirable to use maximum pressure pulses. For example, for improved efficiency whilst drilling, it is often preferred to have an increased amplitude of pressure pulse to increase agitation. Similarly, an increased amplitude can help lengthen a distance over which a signal can be detectably transmitted, such as using MWD. However, an increased amplitude of pressure pulse can have a disadvantageous side-effect. For example, it is not always desirable to have both an increased distance over which a signal can be transmitted and an increased agitation.
According to a first aspect of the invention there is provided a downhole apparatus comprising:
a pressure pulse generator; and
a pulse reflector for reflecting at least a portion of an incident pressure pulse from the generator as a reflected pressure pulse;
wherein the apparatus is configured to control a phase shift of the reflected pressure pulse with respect to the incident pressure pulse.
The apparatus may be configured to provide the reflected pressure pulse with a phase shift with respect to the incident pressure pulse.
The apparatus may be configured to provide the reflected pressure pulse with substantially no phase shift with respect to the incident pressure pulse.
The generator may comprise a downhole drilling tool. The generator may comprise an agitator.
The phase shift may be a fraction of a period of the generated pulse. The phase shift may be substantially a half of the period of the generated pulse. The phase shift may be substantially a quarter of the period of the generated pulse. The apparatus may be configured such that the reflected pressure pulse is substantially in antiphase with the incident pressure pulse. The phase shift may be substantially a half-wavelength of the incident pressure pulse. The phase shift may be substantially a quarter-wavelength of the incident pressure pulse.
Alternatively, the phase shift may be negligible, such as substantially no phase shift.
The apparatus may be configured to reduce a constructive interference, such as a constructive interference between the incident and reflected pulses. The apparatus may be configured to prevent a constructive interference. The apparatus may be configured to generate a destructive interference. The apparatus may be configured to increase destructive interference. For example, the apparatus may be configured to reduce pressure pulses, such as pressure pulses reaching surface equipment.
The apparatus may be configured to prevent a destructive interference. The apparatus may be configured to generate a constructive interference. The apparatus may be configured to increase constructive interference. For example, the apparatus may be configured to enhance pressure pulses, such as pressure pulses reaching a target location downhole (e.g. a target boring or reaming location such as associated with the pulse generator).
The phase shift may be predetermined.
The apparatus may be configured to direct the reflected pressure pulse towards the generator. The pulse reflector may be located uphole of the generator. The apparatus may be configured to direct the reflected pressure pulse downhole. The pulse reflector may be located downhole of the generator. The apparatus may be configured to direct the reflected pressure pulse uphole.
The apparatus may be configured to protect equipment, such as to protect surface/downhole equipment from undesired vibration; and/or the apparatus may be configured to enhance vibrations, such as at an agitation site; with the pulse reflector.
The apparatus may comprise a plurality of pulse reflectors. For example, the apparatus may comprise a first pulse reflector, and a second pulse reflector. The first pulse reflector may be located uphole of the pulse generator, and the second pulse reflector may be located downhole of the pulse generator. Alternatively, the second pulse reflector may be located uphole of the pulse generator and the first pulse reflector may be located uphole of the second pulse reflector. The apparatus may be configured to provide a first reflected pulse from the first pulse reflector with a phase shift, and a second reflected pulse from the second pulse reflector with substantially no phase shift.
The apparatus may comprise multiple uphole and/or downhole pulse reflectors. For example, the apparatus may comprise multiple pulse reflectors distributed in respective branches of bores; and/or multiple pulse reflectors in a single bore.
The portion of the incident pressure pulse may comprise substantially all of the incident pressure pulse.
The apparatus may be configured such that the incident pressure pulse and the reflected pressure pulse are substantially out of phase. The apparatus may be configured such that the incident pressure pulse and the reflected pressure pulse are never substantially in phase. The apparatus may be configured such that the incident pressure pulse and the reflected pressure pulse are not substantially in phase in a same direction.
The apparatus may be configured such that the incident pressure pulse and the reflected pressure pulse are substantially in phase. The apparatus may be configured such that the incident pressure pulse and the reflected pressure pulse are always substantially in phase. The apparatus may be configured such that the incident pressure pulse and the reflected pressure pulse are substantially in phase in a same direction.
The apparatus may comprise a separation between the generator and the pulse reflector. The separation may be defined by a path of the pressure pulse between the generator and the pulse reflector. The apparatus may be configured such that the incident pressure pulse and the reflected pressure pulse are not in phase at any point along the separation.
The apparatus may be configured to adapt at least one of the separation of the baffle/pulse reflector from the pulse generator, or an output of the pulse generator; on the basis of the other of: the separation of the pulse reflector from the pulse generator, and/or the output of the pulse generator.
The output of the pulse generator may comprise a generated pulse attribute.
The apparatus may be configured to adapt the separation to provide the reflected pressure pulse with a phase shift with respect to the incident pressure pulse. The apparatus may be configured to adapt the generated pulse attribute to provide the reflected pressure pulse with a phase shift with respect to the incident pressure pulse.
The apparatus may be configured to adapt one of:
the separation; or
the generated pulse attribute;
on the basis of the other of the generated pulse attribute or the separation.
The apparatus may be configured to adapt at least one of:
the separation; and/or
the pressure pulse generator;
to accommodate a speed of the incident pressure pulse between the generator and the pulse reflector.
The separation may be predetermined. The separation may be predetermined according to an incident pressure pulse attribute. The separation may be adaptable according to an incident pressure pulse attribute.
The incident pressure pulse attribute may comprise a frequency. The incident pressure pulse attribute may comprise an amplitude. The incident pressure pulse attribute may comprise a wavelength. The incident pressure attribute may comprise a speed, such as a speed of the incident pressure pulse between the generator and the pulse reflector.
The generator may be adaptable according to an incident pressure pulse attribute.
The separation may be configured to accommodate a transmission medium between the generator and the pulse reflector. The transmission medium may comprise a fluid.
The separation may be determined according to a transmission medium attribute. The separation may be predetermined according to the transmission medium attribute. The transmission medium attribute may comprise a speed of transmission of the pressure pulse. The transmission medium attribute may comprise a density. The transmission medium attribute may comprise a proportion of components constituting the transmission medium. The transmission medium attribute may comprise a rate of flow of the transmission medium. The apparatus may comprise a transmission medium monitor.
The apparatus may be configured to adapt at least one of:
the separation; and/or
the pressure pulse generator;
according to an output of the monitor.
The apparatus may be configured to automatically adapt the separation and/or the pressure pulse generator. The apparatus may comprise a control system. The control system may be configured to adapt at least one of:
the separation; and/or
the generator; and/or
the transmission medium attribute; and/or
combination/s thereof;
according to an output of the monitor.
The monitor may comprise a pressure pulse detector. For example, the control system may comprise surface pressure pulse measurement. The monitor may comprise a densimeter. The monitor may comprise a flow meter. The control system may be configured to allow optimisation of the system by way of frequency adjustment.
The control system may be configured to determine an optimum placement of the pulse reflector (e.g. separation) and/or an optimum generated pulse attribute (e.g. frequency) for a particular application of the apparatus. The control system may comprise placement/parameter software.
The control system may be configured to actively adapt the phase shift. For example, the control system may adapt a generated pulse attribute and/or the placement of the pulse reflector in response to a measured parameter/s, (e.g. a measured pressure pulse and/or a flow rate).
The apparatus may be configured to adapt the transmission medium attribute to provide the reflected pressure pulse with a phase shift with respect to the incident pressure pulse. For example, the apparatus may be configured to adapt the density of the transmission medium, such as by adapting the proportions of components of an injection fluid, to provide the reflected pressure pulse with a phase shift with respect to the incident pressure pulse. The transmission medium attribute may be adapted generally or locally, such as proximal to the pulse reflector. The transmission medium attribute may be adapted incidentally and/or intermittently and/or temporarily and/or regularly.
The apparatus may be configured to control the incident pressure pulse attribute. The incident pressure pulse attribute may be connected to a generated pulse attribute. The generated pressure pulse attribute may comprise a frequency. The generated pressure pulse attribute may comprise an amplitude. The generated pressure pulse attribute may comprise a wavelength. The generated pressure pulse attribute may comprise a speed, such as a speed of the generated pressure pulse between the generator and the pulse reflector.
The incident pulse pressure attribute may be connected to a reflected pulse attribute. The reflected pressure pulse attribute may comprise a frequency. The reflected pressure pulse attribute may comprise a wavelength. The reflected pressure pulse attribute may comprise an amplitude. The reflected pressure pulse attribute may comprise a speed, such as a speed of the reflected pressure pulse between the pulse reflector and the generator.
The incident pressure pulse attribute may be substantially the same as the generated pulse attribute. For example, the incident pressure pulse frequency may be substantially the same as the generated pressure pulse frequency. The reflected pressure pulse may comprise a frequency substantially the same as a frequency of the incident pressure pulse. By ensuring that the reflected pressure pulse comprises a frequency substantially the same as a frequency of the incident pressure pulse, the apparatus may ensure that the phase shift remains consistent, such as throughout the separation.
The incident pressure pulse attribute may be substantially the same as the reflected pulse attribute. The reflected pressure pulse attribute may comprise a proportion of an incident pressure pulse attribute. The apparatus may be configured to adapt the generated pressure pulse attribute. The apparatus may be configured to adapt the generated pressure pulse attribute in accordance with a transmission medium attribute. The apparatus may be configured to adapt the generated pressure pulse attribute in accordance with the separation. The apparatus may be configured to adapt the generated pulse pressure attribute in accordance with a transmission medium attribute.
The incident pressure pulse may comprise a portion of the generated pressure pulse. For example, the incident pressure pulse may comprise a diminished form of a generated pressure pulse (e.g. the generated pressure pulse may diminish with distance as it is transmitted over the separation towards the pulse reflector). The incident pressure pulse may comprise a combined pressure pulse. The combined pressure pulse may comprise a portion of a further order reflected pressure pulse. For example, an earlier reflected pressure pulse of an earlier incident pulse may be reflected towards the pulse reflector as a further order reflected pressure pulse. The further order reflected pressure pulse may be reflected towards the pulse reflector by the generator. The apparatus may be configured such that the further order reflected pressure pulse is out of phase with a generated pressure pulse. The apparatus may be configured such that the further order reflected pressure pulse is substantially in antiphase with a generated pressure pulse. The further order pulse may comprise a second order pulse. The further order pulse may comprise a third/fourth/fifth/etc. order pulse.
The apparatus may be configured to impart the reflected pressure pulse with a phase shift with respect to the incident pressure pulse.
The apparatus may be configured such that reflected and incident pressure pulses are minimally in phase. For example, the apparatus may be configured to prevent a first order or a second order reflected pressure pulse being in phase with a generated or an incident pressure pulse. The apparatus may be configured such that reflected and incident pressure pulses are maximally out of phase. The apparatus may be configured to prevent any reflected pressure pulse being in phase with any incident pressure pulse. The apparatus may be configured to ensure that any reflected pressure pulse is out of phase with any incident pressure pulse.
The pulse reflector may be configured so that the reflected pulse opposes the generated pulse, thereby partially resulting in the pulse transmitted uphole being reduced in amplitude. For example, the pulse reflector may be placed at a location greater than one half wavelength from the pressure pulse generator. The separation of the pulse reflector from the pulse generator may comprise a remainder greater than one half wavelength when the separation is divided by the wavelength. For example, the separation may be defined as:
S>mλ+(0.5*λ) Eq (1)
Where S is the separation; m is a whole number and λ is the wavelength.
The pulse reflector may be configured so that the reflected pulse enhances the generated pulse, thereby partially resulting in the pulse transmitted downhole being increased in amplitude. For example, the pulse reflector may be placed at a location at or below one half wavelength from the pressure pulse generator. The separation of the pulse reflector from the pulse generator may comprise a remainder equal to or less than one half wavelength when the separation is divided by the wavelength. For example, the separation may be defined as:
S≦mλ+(0.5*λ) Eq. (2)
Where S is the separation; m is a whole number and λ is the wavelength.
The pulse reflector may be configured to reflect the portion of the incident pressure pulse. The pulse reflector may be configured to at least partially absorb the incident pressure pulse. The pulse reflector may comprise a baffle. The pulse reflector may be configured to absorb a proportion of the incident pressure pulse. The pulse reflector may be configured to absorb a portion of an energy of the incident pressure pulse. The pulse reflector may be configured to transform an energy portion of the incident pressure pulse. For example, the pulse reflector may comprise an energy converter for converting the energy portion of the pressure pulse (e.g., into heat and/or kinetic energy). The pulse reflector may be configured to modulate the incident pressure pulse. The pulse reflector may comprise a reflective member. The pulse reflector may comprise a plate. The pulse reflector may comprise an orifice plate.
The apparatus may be configured to provide an offset between the generated pressure pulse from the generator and the reflected pressure pulse from the pulse reflector.
The pulse reflector may be located downhole. The pulse reflector may be located proximal to the surface. The pulse reflector may be located proximal to the generator. The pulse reflector may be located distal to the surface. The pulse reflector may be located distal to the generator.
The reflected pressure pulse may comprise an amplitude substantially different from a amplitude of the generated pressure pulse. The reflected pressure pulse may comprise an amplitude substantially lower than the amplitude of the generated pressure pulse. The reflected pressure pulse amplitude may comprise a fraction of the generated pressure pulse amplitude. For example, the reflected pressure pulse amplitude may be half of the generated pressure pulse amplitude. The pulse reflector may be configured to vary the reflected pressure pulse amplitude dependent on the generated pressure pulse amplitude. For example, the pulse reflector may store the energy from the generated pressure pulse, such as the energy from greater amplitude pulses. The reflected pressure pulse amplitude may be substantially greater than the generated pressure pulse amplitude. The pulse reflector may be configured to vary the reflected pressure pulse amplitude dependent on the generated pressure pulse amplitude. The pulse reflector may be configured to vary the reflected pressure pulse amplitude dependent on the combined pressure pulse.
The reflected pressure pulse may comprise a frequency substantially different from a frequency of the generated pressure pulse. For example, the pulse reflector may comprise a frequency convertor. By ensuring that the reflected pressure pulse comprises a frequency substantially different from a frequency of the generated pressure pulse, the apparatus may ensure that a combined pressure pulse, the combined pressure pulse comprising reflected and incident pressure pulses variously along the separation, is of variable magnitude.
The generator and the pulse reflector may be formed and arranged for simultaneous transport downhole. For example the apparatus may comprise a toolstring, the generator and the pulse reflector being connected to the toolstring.
According to a second aspect of the invention there is provided a method of transmitting pressure pulses downhole, the method comprising:
generating a pressure pulse:
reflecting at least a portion of an incident pressure pulse at a pulse reflector as a reflected pressure pulse; and
controlling a phase shift of the reflected pressure pulse with respect to the incident pressure pulse.
The method may comprise providing the reflected pressure pulse with a phase shift with respect to the incident pressure pulse.
The method may comprise providing the reflected pressure pulse with substantially no phase shift with respect to the incident pressure pulse.
The method may comprise providing the pulse reflector at a separation from the generator.
The method may comprise containing the pressure pulse downhole.
The method may comprise defining the separation. Defining the separation may comprise predetermining the separation. Defining the separation may comprise adapting the separation. The method may comprise defining the separation according to a pressure pulse attribute.
The method may comprise defining an attribute of the pressure pulse. Defining the attribute of the pressure pulse may comprise predetermining the attribute of the pressure pulse. Defining the attribute of the pressure pulse may comprise adapting the attribute of the pressure pulse. The method may comprise defining the attribute of the pressure pulse according to the separation.
The method may comprise adapting the generation of the pressure pulse according to the separation and/or a pressure pulse attribute. For example, the method may comprise adapting the generation of the pressure pulse according to the separation and a pressure pulse speed. The method may comprise adapting the generation of the pressure pulse according to the separation and a pressure pulse speed such that a wavelength of the pressure pulse is not an arithmetic factor of the separation (i.e. the separation is not wholly divisible by the wavelength).
The method may comprise adapting the separation according to a pressure pulse attribute. The pressure pulse attribute may comprise the pressure pulse speed. The pressure pulse attribute may comprise the pressure pulse frequency.
The pressure pulse attribute may be variable with a transmission medium attribute. For example, the pressure pulse speed may vary with a density of a fluid medium. The method may comprise adapting the generation of the pressure pulse according to the transmission medium attribute.
The phase shift may be controlled. The phase shift may be predetermined. The phase shift may be actively controlled.
According to a third aspect of the invention there is provided a downhole apparatus comprising:
a signal source; and
a signal boundary member;
wherein the apparatus is configured such that at least a portion of an incident signal received at the boundary member is reflected by the boundary member as a reflected signal, and the apparatus is configured to control a phase shift of the reflected signal with respect to the incident signal.
The apparatus may be configured to provide the reflected signal with a phase shift with respect to the incident signal.
The apparatus may be configured to provide the reflected signal with substantially no phase shift with respect to the incident signal.
The signal may comprise a pressure pulse. The signal source may comprise a pressure pulse generator.
The signal boundary member may comprise a pulse reflector.
According to a fourth aspect of the invention there is provided a method of transmitting a signal downhole, the method comprising:
generating a signal;
reflecting at least a portion of an incident signal at a signal boundary member as a reflected signal; and
controlling a phase shift of the reflected signal with respect to the incident signal.
The method may further comprise providing the reflected signal with a phase shift with respect to the incident signal.
The method may further comprise providing the reflected signal substantially no phase shift with respect to the incident signal.
The invention includes one or more corresponding aspects, embodiments or features in isolation or in various combinations whether or not specifically stated (including claimed) in that combination or in isolation. For example, it will readily be appreciated that features recited as optional with respect to one aspect may be additionally applicable with respect to any other aspect, without the need to explicitly and unnecessarily list those various combinations and permutations here. For example, features of the downhole apparatus of the first aspect may be combined with the downhole apparatus of the third aspect.
It will be appreciated that one or more embodiments/aspects may be useful in transmitting/controlling a pressure pulse downhole.
These and other aspects of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
Reference is first made to
The reflected pulses 20, 30, 40, 50 have initially been reflected, such as by a pulse reflector uphole of the generator, back towards the generator and then subsequently further reflected at the pressure pulse generator. Passage of the pulses 20, 30, 40, 50 between the generator and the pulse reflector diminishes the pulses 20, 30, 40, 50. Reflection of the pulses 20, 30, 40, 50, such as by the generator and the pulse reflector, diminishes the pulses 20, 30, 40, 50. Accordingly, the magnitude of the reflected pulses 20, 30, 40, 50 is diminished successively; each higher order reflected pulse being proportionally less than its predecessor pulse.
During operations, fluid is pumped through the flowpath 82 to activate the Pulse Generator 84. The Pulse Generator 84 generates pressure pulses dependent on a rate of flow of the fluid. The pressure pulses travel uphole where they are partially reflected at the pulse reflector 96. The reflected pressure pulses travel downhole from the pulse reflector 96 towards the Pulse Generator 84, where they are reflected back towards the pulse reflector 96. The pressure pulses diminish in amplitude during passage and reflection. The frequency of the pressure pulses, the speed of transmission of the pressure pulses through the fluid and the separation of the pulse reflector 96 from the Pulse Generator 84 determines whether the generated and reflected pulses are in or out of phase.
The apparatus 80 comprises a control system (not shown) that controls the frequency. The density of the fluid in the flowpath 82 is monitored and input to the control system. A relationship between the fluid density and a speed of the pressure pulses through the fluid is provided as an input to the control system. The pulse speed may also be affected by the flexibility of the drilling system. The separation between the pulse reflector 96 and the Pulse Generator 84 is input to the control system, such that the control system can determine an offset between generated and reflected pulses, according to:
The control system adapts the flow rate of fluid in the flowpath 82 such that the Pulse Generator 84 generates pressure pulses with a frequency that corresponds to a wavelength in the particular fluid that is not a whole factor of the separation. Accordingly, the control system ensures that undesired pressure pulse frequencies are avoided that would result in a maximised constructive interference between generated and reflected pulses such frequencies being determined according to integer multiples of:
The control system determines such undesired frequencies and establishes midpoints between each undesired frequency; the midpoints corresponding to desired frequencies of minimal constructive interference. The control system adjusts the flow rate to the Pulse Generator 84 such that the Pulse Generator 84 generates pressure pulses with desired frequencies. A densimeter (not shown), for monitoring the density of the fluid, is connected to the control system. Accordingly, the control system adjusts the frequency in response to changes in fluid density to ensure a minimal constructive interference of generated and reflected pulses. Thus the maximum amplitude combined pulses 60 and 70 of
The reflected pulses 120, 130, 140, 150 have initially been reflected by the pulse reflector 96 uphole of the Pulse Generator 84, back towards the Pulse Generator 84 and then subsequently further reflected at the pressure pulse Pulse Generator 84. Passage of the pulses 120, 130, 140, 150 between the Pulse Generator 84 and the pulse reflector 96 diminishes the pulses 120, 130, 140, 150. Reflection of the pulses 120, 130, 140, 150, such as by the Pulse Generator 84 and the pulse reflector 96, diminishes the pulses 120, 130, 140, 150. Accordingly, the magnitude of the reflected pulses 120, 130, 140, 150 is diminished successively; each higher order reflected pulse being proportionally less than its predecessor pulse. Compared to the pressure pulses 10, 20, 30, 40, 50 of
It should be understood that the embodiments described herein are merely exemplary and that various modifications may be made thereto without departing from the scope of the invention. For example, although shown here with a Pulse Generator. It will be appreciated that other embodiments of the present invention comprise other downhole pressure pulse generators. Where the embodiment shown here comprises a jar, it will be appreciated that alternative embodiments of the present invention need not comprise a jar, or may comprise another device such as a fishing tool. Similarly, where shown here with a shock-sub, it will be appreciated that alternative embodiments of the present invention need not comprise a shock-sub. Although shown here as being beneficial for surface equipment, it will be appreciated that other equipment, such as equipment uphole of an uphole, or downhole of a downhole pulse reflector, may benefit from the present invention. Likewise, where the apparatus shown here provides a phase shift, it will readily be appreciated that other apparatus may be configured to provide no phase shift. For example, where it is desired to maximise a pulse, such as adjacent an agitator, or a signal transmitted to the surface, a pulse reflector may be located downhole to reflect a pulse in phase with a generated pulse, such as to increase the amplitude of the agitation, or the signal received at the surface.
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