During the conveyance of wireline tools, the toolstring is often subjected to friction. To make conveyance of wireline tools more efficient and reduce the risk of sticking during conveyance, rollers are often used with the toolstring. The rollers are often retained using external mechanism; however, these mechanisms are hard to maintain and take up significant space.
An example downhole roller includes a body. The body has a wheel connected therewith. A bearing assembly is disposed between the body and the wheel to allow the wheel to move relative to the body. An internal shaft is located between the wheel and the bearing assembly. The internal shaft holds the bearing assembly in place.
An example method of conveying a tool into a wellbore includes connecting a toolstring with a downhole roller. The downhole roller includes a body with a wheel connected therewith. A bearing assembly is disposed between the body and the wheel to allow the wheel to move relative to the body. The downhole roller also includes an internal shaft between the wheel and the bearing assembly, and the internal shaft holds the bearing assembly in place. The method also includes running the toolstring and downhole roller into the wellbore.
An example system for conveying a tool into a wellbore includes a downhole roller. The downhole roller includes a body with a wheel connected therewith. A bearing assembly is disposed between the body and the wheel to allow the wheel to move relative to the body. The downhole roller also includes an internal shaft between the wheel and the journal assembly, and the internal shaft holds the bearing assembly in place. The example system also includes a toolstring having at least one downhole tool. A conveyance is connected with the toolstring.
The present disclosure is best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
It is to be understood that the following disclosure provides many different embodiments, or examples, for implementing different features of various embodiments. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
The toolstring 120 can have one or more segments. The segments can include electronic modules, hydraulic modules, sensors, communication equipment, and any other suitable equipment.
The downhole roller 130 can have one or more wheels connected with a body. The body can be configured to connect about the toolstring 120. The downhole roller 130 can reduce friction between the toolstring 120 and wellbore walls 150 during conveyance. The downhole roller 130 can also mitigate sticking by preventing damage to mud on the side of the wellbore walls 150, thereby preventing differential pressure sticking.
The downhole tool 140 can be a milling tool, a cutting tool, a shifting tool, an anchor, a tractor, a perforating gun, a logging tool, or the like.
The body 220 can have a wheel 210 connected on one side thereof and another wheel connected on the other side. Both wheels can be connected to the body in the same way; however, a detail of the wheel connection is only shown for one of the wheels 210.
The wheel 210 can be connected with the body 220 by a bearing assembly that includes an inner journal bearing 230 and an outer journal bearing 240. The inner journal bearing 230 can be placed about a threaded cylinder 222 connected with the body 220. A static seal 270 can be placed about the shaft 250, and the static seal can seal against a land in the threaded cylinder 222. The internal shaft 250 can be threaded to the threaded cylinder 222, holding the journal bearings 230 and 240 in place. The lock pin 280 can be engaged with the internal shaft 250 to prevent the internal shaft from unthreading.
The body 220 can have the rotating seal 260 located thereon. The rotating seal 260 can be on a rotating bearing.
The wheel 210 can be placed about the bearing assembly and a retaining ring 242 can hold the wheel 210 in place. Accordingly, the outer journal bearing 240 can rotate about the inner journal bearing 230, allowing the wheel 210 to rotate relative to the body 220. The key 241 can prevent the outer journal bearing from rotating relative to the wheel 210.
The roller 200 can have a body 220. The body 220 has one or more retaining lips 322 and 324 located thereon. The retaining lips 322 and 324 can be formed, connected with, or otherwise located on the body 220. The lips 322 and 324 can be configured to fit in retaining grooves 122 and 124 formed on a toolstring 120. The upper retaining lip 322 can be larger than the retaining lip 324 and act as a point of retention to prevent substantial axial movement of the body 220 relative to the toolstring 120. The lower retaining lip 324 can be smaller and act as a failsafe to prevent incorrect installation onto the toolstring 120. For example, the lower retaining lip 324 can be spaced from the upper lip so that if the roller is installed the wrong direction on the toolstring 120, the lower retaining lip will act as a stop on the toolstring and prevent the pin end 326 from closing, thereby preventing installation of the roller onto the toolstring 120.
A similar method can be used with other accessories, for example a standoff can be formed with retaining lips formed thereon and the toolstring can have similar grooves.
In the illustrated embodiment, the downhole tool 610 includes a housing 612 that may house various components of the downhole tool 610. For example, the downhole tool 610 may include one or more sensors 614 that are disposed within and/or coupled to the housing 612 and enable the downhole tool 610 to measure wellbore parameters (e.g., geophysical and/or petrophysical properties of a wellbore) and/or properties of a casing that may be disposed within the wellbore. The sensors 614 may include accelerometers, rate sensors, pressure transducers, electromagnetic sensors, acoustic sensors, and/or any additional suitable sensors. Additionally or alternatively, the downhole tool 610 may include any other suitable components, mechanisms, and/or devices that facilitate operation of the downhole tool 610 within a wellbore.
In the illustrated embodiment, the body 604 of the roller assembly 602 defines a receiving channel 616 therein. The receiving channel 616 may extend through the body 604 along a first axis 618 (e.g., a central axis of the receiving channel 616). As discussed below, the roller assembly 602 may couple to (e.g., clamp onto) the downhole tool 610 such that, in an installed configuration 620 (see, e.g.,
In some embodiments, one or more first grooves 630 may be formed in the body 604 and one or more first protrusions 632 may be formed on the housing 612. In the installed configuration 620 of the roller assembly 602 with the downhole tool 610, the first grooves 630 may engage with corresponding first protrusions 632 of the housing 612. As such, while the roller assembly 602 is coupled to the downhole tool 610, engagement between the first grooves 630 and the first protrusions 632 may block axial movement of the roller assembly 602 along and relative to the downhole tool 610.
Additionally or alternatively, one or more second grooves 634 may be formed in the body 604 and one or more second protrusions 636 may be formed on the housing 612. In the installed configuration 620 of the roller assembly 602 with the downhole tool 610, the second grooves 634 may engage with corresponding second protrusions 636 of the housing 612. As such, while the roller assembly 602 is coupled to the downhole tool 610, engagement between the second grooves 634 and the second protrusions 636 may block rotational motion of the roller assembly 602 relative to the downhole tool 610. It should be appreciated that, in other embodiments, one or more of the first and/or second grooves 630, 634 may be replaced with protrusions that may engage with corresponding grooves formed in the housing 612.
In some embodiments, the roller assembly 602 includes one or more retention apertures 640 formed therein. In certain embodiments, the retention apertures 640 may be aligned with at least one of the first grooves 630. The retention apertures 640 may receive fasteners that may extend through the retention apertures 640 and, in the installed configuration 620 of the downhole tool 610 with the roller assembly 602, engage with the housing 612. To this end, fasteners extending through the retention apertures 640 may, in the installed configuration 620, further facilitate blocking translational movement and/or rotational motion between the downhole tool 610 and the roller assembly 602.
In some embodiments, the downhole tool 610 may couple to the conveyance 110 at a point 644 positioned along a second axis 646 (e.g., a central axis) of the downhole tool 610. The downhole tool 610 may be rotationally balanced about the second axis 646, such that a center of gravity of the downhole tool 610 and/or a center of mass of the downhole tool 610 is positioned along (e.g., co-linear to) the second axis 646.
As discussed in detail herein, the roller assembly 602 may be rotationally balanced about the first axis 618. That is, a center of gravity of the roller assembly 602 and/or a center of mass of the roller assembly 602 may be positioned along (e.g., co-linear to) the first axis 618. In the installed configuration 620 of the roller assembly 602 on the downhole tool 610, the first axis 618 of the roller assembly 602 may be aligned with and positioned substantially co-linear to the second axis 646 of the downhole tool 610. In this manner, the downhole assembly 626 (e.g., the roller assembly 602 and the downhole tool 610 in the installed configuration 620) may be substantially rotationally balanced about the first and second axes 618, 646. In other words, the downhole assembly 626 may be rotational balanced about the first axis 618 extending along the receiving channel 616 and the second axis 646 extending along the housing 612.
In the illustrated embodiment, the roller assembly 602 includes a receiver 660 that is coupled to or extends from the first portion 652 and one or more tabs 662 that are coupled to or extend from the second portion 656. The receiver 660 may receive the tabs 662 in a closed configuration 666 (see, e.g.,
In some embodiments, each of the wheels 210 may rotate about a common axis 670 or a set of axes that are substantially parallel to one another. For example, in some embodiments, the common axis 670 may extend across diametrically opposite ends of the receiving channel 616. In other embodiments, the wheels 210 may rotate about respective axes that extend oblique to one another. In some embodiments, the common axis 670 may extend orthogonal or cross-wise to the first axis 618.
As shown in the illustrated embodiment of
Although the orienting feature 600 has been described as extending along the first direction 682, which may extend generally orthogonal to the first surface 680, it should be appreciated that, in other embodiments, the orienting feature 600 may extend from the first surface 680 in any other suitable direction or along another suitable axis. For example, in some embodiments, the orienting feature 600 may extend from the first surface 680 in an oblique direction 688 (see e.g.,
As briefly discussed above, the orienting feature 600 enables the roller assembly 602 to facilitate retaining the downhole tool 610 in a particular orientational direction with respect to a wellbore during, for example, well-logging operations that may be performed using the system 100. For example, to better illustrate and to facilitate the following discussion,
In some embodiments, it may be desirable to maintain certain of the sensors 614 at a target distance 710 from the surface 706 and/or to orient the sensors 614 at a particular angle with respect to the surface 706 during well-logging operations that may be performed using the system 100. For example, in some embodiments, the downhole tool 610 may be positioned within and coupled to the roller assembly 602 such that, in the installed configuration 620 of the downhole tool 610 within the roller assembly 602, the sensors 614 are located along a sensing side 712 of the roller assembly 602. The sensing side 712 may be generally opposite to the side of the roller assembly 602 having the orienting feature 600 extending therefrom.
While the wheels 210 are engaged with the surface 706, the roller assembly 602 may maintain the sensors 614 at the target distance 710 from the surface 706, or at a distance that is within a threshold range of the target distance 710. The wheels 210 may roll or otherwise travel along the surface 706 as the downhole assembly 626 is lowered into or drawn out of the wellbore 700 via the conveyance 110.
Engagement between the orienting feature 600 and the surface 706, such as while the conveyance 110 conveys the downhole assembly 626 along the wellbore 700, may impart a force on the downhole assembly 626 (e.g., due to friction between the surface 706 and the orienting feature 600) that causes the downhole assembly 626 to jostle, vibrate, or otherwise move in a manner that persuades the downhole assembly 626 to return to the stable configuration 704. For example, while traveling along a portion of the wellbore 700 that extends along a generally horizontal direction (e.g., a direction offset or oblique to a direction of gravity) in the unstable configuration 720, engagement between the orienting feature 600 and a profile (e.g., an irregular profile) of the surface 706 may impart a force on the downhole assembly 626 that jostles, shakes, vibrates, or otherwise rotates the downhole assembly 626 in a clockwise direction 724 or a counter-clockwise direction 726 about a borehole axis 728 of the wellbore 700 (e.g., an axis extending along a length of the wellbore 700). In this manner, engagement between the orienting feature 600 and the surface 706 may persuade the downhole assembly 626 back toward and to the stable configuration 704, in which each of the wheels 210 may contact the surface 706, the orienting feature 600 may be spaced apart from the surface 706 (e.g., by a distance 730; see, e.g.,
The following discussion continues with reference to
It should be appreciated that, in some embodiments, the roller assembly 602 may be substantially rotationally balanced about the common axis 670. In certain embodiments, the roller assembly 602 may be substantially rotationally balanced about an axis 740 that extends orthogonal to the first axis 618 and the common axis 670 and extends along the first direction 682. As such, it should be appreciated that the roller assembly 602 may be rotationally balanced about the first axis 618, the common axis 670, the axis 740, or any combination thereof
For example, in some embodiments, the counter-weight features 750 may be coupled to or formed integrally with a portion of the body 604 that is generally opposite to the portion of the body 604 having the orienting feature 600. Particularly, the orienting feature 600 may be located at a first end portion 752 of the body 604, while the counter-weight features 750 may be located at a second end portion 754 of the body 604 that is opposite to the first end portion 752. In some embodiments, the counter-weight features 750 may be coupled to or otherwise extend from a portion of a second surface 758 of the body 604 that is near the second end portion 754 and opposite to the first surface 680. Additionally or alternatively, the counter-weight features 750 may be coupled to or otherwise extend from a portion of a third surface 760 of the body 604 (e.g., a surface extending between the first surface 680 and the second surface 758) that is near the second end portion 754. Further, in certain embodiments, the counter-weight features 750 may be coupled to or otherwise extend from a portion of a fourth surface 762 (see, e.g.,
In some embodiments, the roller assembly 602 may include one or more weight-reducing features 770 in addition to, or in lieu of, the counter-weight features 750, which may facilitate rotationally balancing the roller assembly 602 about the first axis 618, the common axis 670, and/or the axis 740. As a non-limiting example, the weight-reducing features 770 may include slots, channels, grooves, cut-outs, or other features formed in the body 604 that enable weight removal from portions of the body 604, such as near the first end portion 752 of the body 604 (e.g., near a portion of the body 604 having the orienting feature 600). The weight-reducing features 770, alone or in combination with the counter-weight features 750, may ensure that a weight of the orienting feature 600 does not offset an axis of rotational balance of the roller assembly 602 with respect to, for example, the first axis 618.
Additionally or alternatively, the weight-reducing features 770 may include one or more cutouts 782 (e.g., channels, passages, openings, indentations) formed in the orienting feature 600. For example, in the illustrated embodiment, a cutout 782 extends through a width dimension of the orienting feature 600 to form a channel 784 or passage through the orienting feature 600. The channel 784 may be bound by a first portion 788 of the orienting feature 600, a second portion 790 of the orienting feature 600, and a least a portion of the first surface 680. As such, the channel 784 may shape the orienting feature 600 into a handle-shaped form, which may enable an operator to utilize the orienting feature 600 as a handle by which to grasp the roller assembly 602. To this end, the orienting feature may be gasped by the operator to facilitate transportation of the roller assembly 602, installation of the roller assembly 602 (e.g., on the downhole tool 610), or other operations of the roller assembly 602.
In the illustrated embodiment of
For example,
In some embodiments, a portion of the second wheel 824 may extend into the channel 784 (see, e.g.,
The preceding description has been presented with reference to certain embodiments. Persons skilled in the art and technology to which these embodiments pertain will appreciate that alterations and changes in the described structures and methods of operation may be practiced without meaningfully departing from the principle, and scope of these embodiments. Regardless, the foregoing description should not be read as pertaining only to the precise structures described and shown in the accompanying drawings, but rather should be read as consistent with and as support for the following claims, which are to have their fullest and fairest scope.
This Application is a continuation-in-part application of co-pending U.S. Non-Provisional patent application Ser. No. 14/849,149, titled “Downhole Roller,” filed on Sep. 9, 2015, which is incorporated by reference herein in its entirety for all purposes.
Number | Date | Country | |
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Parent | 14849149 | Sep 2015 | US |
Child | 17027201 | US |