The traditional method of interconnecting a drain and associated plumbing to a bathtub generally comprises engaging a flange associated with the drain pipe to the bottom surface of the bathtub while aligning an aperture of the flange and the drain outlet of the bathtub, which is a “blind” operation. Next, while maintaining the position of the flange, a strainer body, which includes an outwardly-extending flange, is inserted into the drain outlet and interconnected to the drain pipe wherein the strainer body flange is engaged on an inside surface of the bathtub. The strainer body has a threaded outer surface that interfaces with the threaded inner surface of the drain pipe. Tightening the strainer body onto the drain pipe rigidly mates the drain pipe to the bathtub. Often, a seal is also positioned between the drain pipe flange and bottom surface of the bathtub. The traditional installation method is cumbersome and difficult as it requires multiple components to be held in place during assembly.
In addition, traditional drain assemblies are difficult to test. More specifically, pipes associated with the bathtub drain and overflow outlet must be leak tested after installation. The leak test involves filling the entire plumbing system with water by way of a vent attached to the drain. After a predetermined amount of time, leaks will be apparent if the water level in the vent pipe falls. To perform the leak test, the drain outlet and overflow port is plugged or otherwise sealed. Because of risk of damage, plumbers prefer not to use the final closure valve, i.e. stopper, to block the drain. Hence, the common testing method requires the removal of a plumber-supplied plug, which adds a step to the installation method.
Thus, a long felt need exists for a drain assembly that can be installed by one individual that also facilitates leak testing.
It is one aspect of the present invention to provide a drain assembly that can be installed by one individual. More specifically, in one embodiment of the present invention a drain pipe having a threaded outer surface that receives a nut is provided. The upper edge of the drain pipe includes an outwardly-extending flange that engages the inner surface of the bathtub. The nut threadably engages the threaded portion of the drain pipe from beneath the tub which sandwiches the bottom wall of the bathtub between the flange and the nut. As used herein, a ‘tub’ may include, but is not limited to, a bathtub, a shower base, or any other fluid holding basin. Because the drain pipe is positioned within the outlet from inside the bathtub and affixed with the nut after the drain pipe is supported by the bottom surface of the tub, one individual can install the contemplated drain assembly. After associating the drain pipe to the tub, the plumber can interconnect the drain pipe to the drain plumbing.
In one embodiment, the drain pipe includes a first end, a second end, and an elbow positioned therebetween. In one embodiment, a maximum diameter of the second end, the elbow portion, and a substantial portion of the first end is less than the diameter of the drain port. Thus, the second end of the drain pipe can be placed through the drain port of the tub and effectively “hang” from the bottom surface of the tub. More specifically, the first end includes an annular flange that has a maximum diameter that is larger than the diameter of the drain port. When positioned in this fashion, the threaded portion will be positioned at least partially on the outside of the tub. The threaded portion has a maximum diameter that is less than the diameter of the drain port, and is configured to threadably receive a nut. A sealing element may be provided between the bottom surface of the tub and the nut to enhance the interconnection between the tub and the drain port.
In one embodiment, a drain pipe accommodates at least one of a selectively-removable membrane, an integrated strainer body, and a drain closure. The drain closure is also selectively removable from the drain pipe. The drain closure, i.e., stopper, is operatively interconnected to the drain pipe by a carrier post that is interconnected to cross bars integrated into or selectively associated with the drain pipe. For example, the crossbars of one embodiment are associated with a ring that is threadingly secured to an interior surface of the drain pipe or interference fit into the drain pipe.
Other embodiments of the present invention do not require a strainer body. More specifically, a tapped hole or boss for the receipt of a drain stopper may be integrated into the elbow or other portions of the drain pipe. Furthermore, crossbars and hubs for receiving drain stoppers may be integrated into the drain pipe. In still yet another embodiment of the present invention, crossbars for receiving a drain assembly are associated with the ring that fits within the drainpipe. The ring may be interference fit within the drain pipe or threadingly engaged to threads located in the drainpipe.
Regardless of whether a strainer body or other member is used to receive a drain stopper assembly, embodiments of the present invention are able to receive stoppers of various types and manufacturers. More specifically, Push/Pull drain closure devices, which are disclosed in U.S. Pat. No. 6,418,570, Lift and Turn drain closure devices, which are disclosed in U.S. Pat. No. 5,758,368, and Pressflo™ drain closure devices, which are disclosed in U.S. Pat. No. 6,226,806, may accommodated. This list is not exhaustive, and one of skill in the art will appreciate that other drain closure devices may be used in conjunction with the contemplated drainpipe without departing from the scope of the invention. Furthermore, claims concealing devices, such as Quick Trim™, which is disclosed in U.S. Pat. No. 7,503,083 may be used with the drainpipe disclosed herein. The entirety of the foregoing patent references are Incorporated by reference herein.
It is another aspect of the present invention to reduce leak points in the drain assembly. More specifically, one embodiment a present invention employs an elbow that is integrally interconnected to a straight portion of drain pipe that interconnects to the plumbing system of the dwelling, for example. In this embodiment, the elbow is fused, cast, or molded along with the linear portion of the drain pipe. Thus a cut is eliminated, which is often required to mate the linear portion of the drain pipe with the elbow. Further, a sealing joint is also eliminated. One of skill narrow appreciate that the reduction of the joints is advantageous.
The drain pipe, and related components may be made of common materials utilized in the art, including, but not limited to, copper, PVC, plastic, or any other suitable material.
It is another aspect of the present invention to provide a drain assembly adapted for interconnection to a tub having a drain port formed in a bottom wall, the drain port having a diameter, the drain assembly comprising: a drain pipe including a first portion, a second portion, and an elbow portion positioned between, and integrally connecting, the first portion and the second portion, the first portion including an annular flange and a threaded portion positioned between the annular flange and the elbow portion, wherein the threaded portion, the elbow portion, and the second portion have a maximum diameter that is less than the diameter of the drain port, and wherein the annular flange has a maximum diameter that is larger than the diameter of the drain port; and a nut configured to threadably engage the threaded portion of the drain pipe to secure the drain pipe to the bottom wall of the tub.
It is still yet another aspect of the present invention to provide a drain elbow adapted for interconnection to a tub having a drain port formed in a bottom wall, the drain port having a diameter, the drain elbow comprising: a first portion including an annular flange and an externally threaded portion, the annular flange having a maximum diameter that is larger than the diameter of the drain port; a second portion; and an elbow portion positioned between, and integrally connecting, the first portion and the second portion, wherein the externally threaded portion is positioned between the annular flange and the elbow portion, and wherein the externally threaded portion, the elbow portion, and the second portion have a maximum diameter that is less than the diameter of the drain port.
The Summary is neither intended nor should it be construed as being representative of the full extent and scope of the present disclosure. The present disclosure is set forth in various levels of detail in the Summary of the Invention as well as in the attached drawings and the Detailed Description and no limitation as to the scope of the claimed subject matter is intended by either the inclusion or non-inclusion of elements, components, etc. in this Summary of the Invention. Moreover, reference made herein to “the present invention” or aspects thereof should be understood to mean certain embodiments of the present disclosure and should not necessarily be construed as limiting all embodiments to a particular description.
To assist in the understanding of the drawings, the following is a list of components and associated numbering found in the drawings.
It should be understood that the drawings are not necessarily to scale. In certain instances, details that are not necessary for an understanding of the disclosure or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the claimed subject matter is not necessarily limited to the particular embodiments illustrated herein.
Referring to
The drain pipe 34 is interconnected to the bathtub 2 by first inserting the second end 54 through the drain port 6. The annular flange 58 is then engaged upon the upper surface 70 of the bottom wall 10. A sealant material, which would also create a leak barrier, may be placed on a lower surface of the annular flange 58 for further securing the annular flange to the bottom wall 10 of the bathtub 2. Next, a nut 38 is placed over the second end 54 of the drain pipe 34 and slid along the drain pipe 34 towards the bottom wall until it reaches the threaded portion 62 of the drain pipe 34. The nut 38 is threaded onto the threaded portion 62 of the drain pipe 34 and tightened against a lower surface 74 of the bottom wall 10 which rigidly connects the drain pipe 34 to the bathtub 2 around the drain port 6. A sealing element (See
The bottom wall 10 of the bathtub 2 is sandwiched between the annular flange 58 of the drain pipe 34 and the internally-threaded nut 38. After the first end of the drain pipe is interconnected to the bathtub 2, the second end 54 of the drain pipe 34 is connected to a tee connector 30. The drain system which includes the drain assembly 22, overflow assembly 26, and tee connector 30, is then leak tested. Finally, a drain closure is operatively associated with the first end 50 of the drain pipe 34. In the foregoing manner, a single individual can interconnect the drain assembly 22 to the drain port 6 of the bathtub 2.
The membrane 66, or diaphragm, is sealed to the first end 50 of the drain pipe 34 at the annular flange 58 for leak testing. In one embodiment, the membrane 66 is ultrasonically sealed to the first portion 50, and may be constructed of a material that is easily punctured or removable. For example, the membrane 66 may be constructed of a plastic material, flexible rubber, or the like. After a successful leak test, a plumber can remove the membrane 66 with a sharp object, as disclosed in related U.S. Pat. No. 8,302,220.
In most instances a drain closure 82 is associated with the first end 50 of the drain pipe 34. The drain closure 82 can be of any conventional type, including Lift and Turn, Foot-actuated, or PUSH-PULL™ closures to name a few, which are referred to above. Likewise, a PRESFLO™ drain closure, such as the one described in U.S. Pat. No. 4,457,030 to Burry and U.S. Pat. No. 6,226,806, which are incorporated by reference herein, can be used in conjunction with some embodiments of the present invention. The drain pipe 34 may include a crossbar 86 and hub 98, which are typically found in strainer bodies. The hub secures a carrier that operatively receives the stopper. The crossbar 86 may be integrated into the drain pipe or otherwise interconnected thereto. A cover 90 may be secured to the flange 58 to substantially cover the same and to provide a finished appearance. The cover 90 may be comprised of a trim device that effectively conceals the annular flange 58 as disclosed in U.S. Pat. No. 7,503,083 and related U.S. Patent Application Publication Nos. 2011/0209279 and 2013/0055494, which are incorporated by reference herein.
The threads 62 are made in such a way to facilitate insertion of the drain pipe 34 into the drain port of a bathtub In one embodiment of the present invention, the threads 62 have squared or rounded off profile, i.e., comprised of recessed rectangles, such that they fit easily within the bathtub drain port. Because the drain pipe must fit through drain port openings as small as about 2.0 inches in diameter, the threaded portion's major diameter cannot be larger than the diameter of the drain port. The minor diameter of the threaded portion cannot be smaller than the drain pipe diameter. The length of the threaded portion must be long enough to accommodate the bottom wall thickness of the bathtub, but small enough to not adversely affect the size of the elbow 78.
The drain pipe 34 of one embodiment of the present invention is made of PVC per ASTM D1784-90, class 12454-B, and mechanically performs per ANSI/ASTM D-2466-90A. Further, the drain pipe 34 may be made of white pigmented PVC that may be chrome plated.
Referring to
Referring to
Referring now to
The drain assembly as described herein may be used in conjunction with a foot-actuated drain stopper as taught by U.S. patent application Ser. No. 13/912,421, filed Jun. 7, 2013, which is incorporated by reference in its entirety herein. The drain stopper disclosed in U.S. Pat. No. 5,758,368 (Lift and Turn), U.S. Pat. No. 6,066,119 (PRESFLOW), and U.S. Pat. No. 6,418,570 (push/pull), may be used with respect to embodiments the present invention. Further, inserts, which conceal the outer surface of the outwardly extending flange of the drain pipe may be used in conjunction with embodiments of present invention. Such devices are disclosed in U.S. Pat. No. 5,745,931 and U.S. Pat. No. 7,503,083, and pending patent applications related thereto. Such patents and pending applications being incorporated by reference herein.
While various embodiments have been described herein in detail, it is apparent that modifications and alterations of those embodiments will occur to those skilled in the art. It is to be expressly understood that such modifications and alterations are within the scope and spirit of the claimed invention, as set forth in the following claims.
This application is a continuation-in-part of U.S. patent application Ser. No. 13/726,840, filed Dec. 26, 2012, which is a continuation-in-part of U.S. patent application Ser. No. 13/461,422, filed May 1, 2012, now U.S. Pat. No. 8,505,132, which is a continuation-in-part of U.S. patent application Ser. No. 12/057,660, filed Mar. 28, 2008, now U.S. Pat. No. 8,166,584, which is a continuation-in-part of U.S. patent application Ser. No. 10/732,726, filed Dec. 10, 2003, now U.S. Pat. No. 8,302,220, which is a continuation-in-part of U.S. patent application Ser. No. 09/954,420, filed Sep. 17, 2001, now U.S. Pat. No. 6,691,411. The entire disclosures of the above-referenced patents and applications are incorporated by reference herein.
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Number | Date | Country | |
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20130340163 A1 | Dec 2013 | US |
Number | Date | Country | |
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Parent | 13726840 | Dec 2012 | US |
Child | 13974690 | US | |
Parent | 13461422 | May 2012 | US |
Child | 13726840 | US | |
Parent | 12057660 | Mar 2008 | US |
Child | 13461422 | US | |
Parent | 10732726 | Dec 2003 | US |
Child | 12057660 | US | |
Parent | 09954420 | Sep 2001 | US |
Child | 10732726 | US |