1. Field of the Invention
The present invention relates to drain assemblies, and, more particularly, to linear drain assemblies.
2. Description of the Related Art
Water drains can be used in many different applications. One such application is a shower drain. A linear shower drain assembly is known which includes a linear drain body including a horizontal wall or flange from which a linear trough depends, the flange surrounding the trough. The trough is pitched such that water entering the trough drains from the longitudinal ends of the trough downwardly towards a vertical, generally cylindrical outlet which intercepts the trough and is wider in diameter than a width of the trough. An integral waterproofing membrane is factory-attached to the drain body around the whole perimeter of the trough. A stainless steel strainer (a drain cover) covers the trough and is coupled to the drain body during installation of the drain assembly.
What is needed in the art is a drain assembly which is field adjustable in length and can thus be selectively attached to at least one of a plurality of end devices at a plurality of positions along a length of at least one main body of the drain assembly.
The present invention provides a drain assembly which is field adjustable in length and can thus be selectively attached to at least one of a plurality of end devices at a plurality of positions along a length of at least one main body of the drain assembly.
The invention in one form is directed to a drain assembly including a main body including a substantially horizontal first wall extending in a longitudinal direction of the main body, a drainage channel depending from the first wall and extending in said longitudinal direction, a substantially vertical second wall depending from the first wall and extending in the longitudinal direction, and a first longitudinal end, the first wall, the drainage channel, and the second wall together forming a first attachment channel configured for receiving and attaching to a first attachment feature of an end device at the first longitudinal end.
The invention in another form is directed to a method of using a drain assembly, the method including: providing a drain assembly including a main body which includes a substantially horizontal first wall extending in a longitudinal direction of the main body, a drainage channel depending from the first wall and extending in the longitudinal direction, a substantially vertical second wall depending from the first wall and extending in the longitudinal direction, and a first longitudinal end, the first wall, the drainage channel, and the second wall together forming a first attachment channel; receiving, by the first attachment channel, a first attachment feature of an end device at the first longitudinal end; and attaching the first attachment channel to the first attachment feature at the first longitudinal end.
An advantage of the present invention is that it is adjustable in length and can run continuously from wall-to-wall in a shower. The drain assembly is adjustable in length in that (a) the main body can be field cut (which can be readily accomplished considering that the drain assembly is made of PVC, or any other suitable material) to the desired length to reduce the length of the drain assembly, or (b) a plurality of main bodies can be coupled to one another in an end-to-end fashion, perpendicularly to one another, and/or at any predetermined angular relationship relative to one another (using junction members, corner members, and/or, more generally, coupling members) and thereby increase the overall length of the drain assembly (depending upon the environment in which the drain assembly is installed, a main body, then, can be field cut and also coupled with another main body).
Another advantage of the present invention is that it provides that the shower floor may be pitched in only one or two directions; therefore, any size format tile on the shower floor is possible. Stated differently, a large drain tile can be used with the drain assembly of the present invention. For instance, 12 inch×12 inch or 16 inch×16 inch drain tiles can be used with the drain assembly of the present invention. By removing extra pitches/planes adjacent the drain assembly, a mosaic tile does not have to be used. By way of comparison, the largest mosaic tile is typically 3 inch×3 inch.
Yet another advantage of the present invention is that it is designed to work with most of the primarily used, existing shower floor systems already on the market. This allows the installers of drains the ability to use their current system and techniques.
Yet another advantage of the present invention is that it does not have a decorative drain cover (which can be in the form of a decorative grill). Without a decorative cover, the drain tile of the shower floor can come right next to the water channel of the main body of the drain assembly. Further, the bathroom industry overall is concerned with color coordination between such parts and items like faucets, shower door hardware, etc. The absence of a decorative drain cover allows the distributor the flexibility of not having to stock multiple pieces and finishes, which is often the source of warranty issues related to shower drains. Further, the absence of a decorative drain cover made of metal allows the drain assembly to be field cut as necessary by an installer of the drain assembly.
Yet another advantage of the present invention is that it does not necessarily provide that the waterproofing membrane is already integrated with the drain assembly prior to installation. Thus, the drain assembly can be field cut as necessary.
Yet another advantage is of the present invention is that it provides that a drain screen can optionally by slid from the underside into a substantially vertical drainage device of the main body of the drain assembly, the drainage device being configured for connecting to, for example, house plumbing.
Yet another advantage of the present invention is that it allows for wheel-chair accessibility into a shower.
Yet another advantage of the present invention is that the drain assembly does not include any steel or metallic parts.
Yet another advantage of the present invention is that the drainage channel of the main body of the drain assembly can be transversely cut therethrough when adjusting the length of the main body, the end device then being able to be secured to the new longitudinal end of the main body.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
Referring now to the drawings, and more particularly to
Main body 32, as shown in
First wall 40 extends in a longitudinal direction 52 of main body, longitudinal direction 52 being shown by double arrow 52. As shown in the drawings, first wall 40 can alternatively be viewed as two distinct walls which are spaced apart by drainage channel 42; however, for simplicity, first wall 40 is discussed herein as a wall in the singular, but it is understood that first wall 40 includes first and second sections (which are shown but not separately labeled in the drawings) which are coplanar relative to one another and spaced apart from one another by drainage channel 42. First wall 40 is flat. First wall 40 includes a plurality of fastener holes 54 which are spaced apart along both longitudinal sides of first wall 40; fasteners (not shown), such as screws, project respectively through fastener holes 54 and are used to mechanically fasten main body 32 to subfloor 24. First wall 40 further includes two adhesive channels 56 (which are shallow grooves formed into first wall 40) which extend in longitudinal direction 52 and parallel to one another (adhesive channels 56 can run from the transverse edge of first longitudinal end 36 to the transverse edge of second longitudinal end 38), which are spaced apart by drainage channel 42, and which are formed respectively on the two sections of first wall 40. Adhesive channels 56 are shallow and can be used to receive an adhesive to adhere waterproofing membranes 28 to first wall 40.
Drainage channel 42 depends from first wall 40 and extends in longitudinal direction 52. In depending from first wall 40, drainage channel 42 extends below the bottom surface of first wall 40. As shown in
Second wall 44 depends from first wall 40 and extends in longitudinal direction 52. In depending from first wall 40, second wall 44 extends below the bottom surface of first wall 40. Second wall 44 is attached to the bottom surface of first wall 40 and is perpendicular to first wall 40. Second wall 44 is linear and runs from the transverse edge of first longitudinal end 36 to the transverse edge of second longitudinal end 38; a portion of second wall 44 can merge with and form a part of drainage device 48. Second wall 44 is spaced apart from and runs parallel to drainage channel 42.
Third wall 46 is substantially identical to, and substantially mirrors, second wall 44. Third wall 46 depends from first wall 40, extends in longitudinal direction 52, and is spaced apart from and parallel to second wall 44 and drainage channel 42, drainage channel 42 being between second and third walls 44, 46. In depending from first wall 40, third wall 46 extends below the bottom surface of first wall 40. Third wall 46 is attached to the bottom surface of first wall 40 and is perpendicular to first wall 40. Third wall 46 is linear and runs from the transverse edge of first longitudinal end 36 to the transverse edge of second longitudinal end 38; a portion of third wall 46 can merge with and form a part of vertical drainage device 48.
First wall 40, drainage channel 42, and second wall 44 together form a first attachment channel 62. First attachment channel 62 is configured for receiving and attaching to a first attachment feature 66 of end device 34 at first longitudinal end 36 (more specifically, at the transverse edge of first longitudinal end 36). First attachment channel 62 is also configured for receiving and attaching to an attachment feature 66 (first and second attachment features 66 of each of end devices 34A, 34B, 34C, 34D are substantially identical) of end device 34 at second longitudinal end 38 (more specifically, at the transverse edge of second longitudinal end 38). First attachment channel 62 has a generally U-shaped cross-section. While drainage channel 42 is an upwardly facing U-shaped channel (the open portion of the U faces upwardly), first attachment channel 62 is a downwardly facing U-shaped channel (the open portion of the U faces downwardly). First attachment channel 62 is formed by the bottom surface of first wall 40, an outwardly facing surface of one vertical wall 58 of drainage channel 42, and an inwardly facing surface of second wall 44. First attachment channel 62 can also be referred to as a slot or trough. First attachment channel 62 is linear and runs at least substantially from the transverse edge 37 of first longitudinal end 36 to the transverse edge 37 of second longitudinal end 38; first attachment channel 62 can run from the transverse edge of first longitudinal end 36 to the transverse edge of second longitudinal end 38 except for being interrupted by vertical drainage device 48, as shown in
First wall 40, drainage channel 42, and third wall 46 together form a second attachment channel 64. Second attachment channel 64 is configured for receiving and attaching to a second attachment feature 66 of end device 34 at first longitudinal end 36 (more specifically, at the transverse edge of first longitudinal end 36). Second attachment channel 64 is also configured for receiving and attaching to an attachment feature 66 (first and second attachment features 66 of each of end devices 34A, 34B, 34C, 34D are substantially identical) of end device 34 at second longitudinal end 38 (more specifically, at the transverse edge of second longitudinal end 38). Second attachment channel 64 has a generally U-shaped cross-section. While drainage channel 42 is an upwardly facing U-shaped channel (the open portion of the U faces upwardly), second attachment channel 66 is a downwardly facing U-shaped channel (the open portion of the U faces downwardly). Second attachment channel 66 is formed by the bottom surface of first wall 40, an outwardly facing surface of one vertical wall 58 of drainage channel 42, and an inwardly facing surface of third wall 46. Second attachment channel 64 can also be referred to as a slot or trough. Second attachment channel 64 is linear and runs at least substantially from the transverse edge of first longitudinal end 36 to the transverse edge of second longitudinal end 38; second attachment channel 64 can run from the transverse edge 37 of first longitudinal end 36 to the transverse edge 37 of second longitudinal end 38 except for being interrupted by vertical drainage device 48, as shown in
Vertical drainage device 48 is positioned between first and second longitudinal ends 36, 38 and intercepts drainage channel 42. Vertical drainage device 48 is in fluid communication with drainage channel 42; more specifically, vertical drainage device 48 is in fluid communication with both wings of drainage channel 42 (each wing running from a respective longitudinal end 36, 38 to vertical drainage device 48).
Main body 32 includes a plurality of substantially vertical support walls 50. Support walls 50 depend from first wall 40 and thus are attached to and extend below the bottom surface of first wall 40. Support walls 50 are parallel relative to one another and are perpendicular to second wall 44, third wall 46, and drainage channel 42. Each support wall 50 runs from the inwardly facing surface of second wall 44 to the outwardly facing surface of one vertical wall 58 of drainage channel 42 and then from the outwardly facing surface of the other vertical wall 58 of drainage channel 42 to the inwardly facing surface of third wall 46. Support walls 50 do not traverse through drainage channel 42, as this would form a blockage within drainage channel 42. Each support wall 50 is the same height as second and third walls 44, 46. Support walls 50 provide structural support and reinforcement to second wall 44, third wall 46, and drainage channel 42.
As shown in
End device 34 is selectively one of a floor endcap 34A, a wall endcap 34B, a linear junction member 34C, and a corner member 34D. Each end device 34 has two attachment features 66, which can be referred to as first and second attachment features 66. First and second attachment features 66 themselves are substantially identical to one another. Further, first and second attachment features 6 of each of floor endcap 34A, wall endcap 34B, linear junction member 34C, and corner member 34D are substantially identical to one another and are thereby selectively attached to main body. In other words, any of end devices 34A, 34B, 34C, 34D can be attached to main body 32 using first and second attachment features 66. First attachment feature 66 can attach to first attachment channel 62 or second attachment channel 64, depending upon whether the respective end device 34 is attached to first or second longitudinal end 36, 38. Similarly, second attachment feature 66 can attach to first attachment channel 62 or second attachment channel 64, depending upon whether the respective end device 34 is attached to first or second longitudinal end 36, 38. Thus, first and second attachment features 66 are connected respectively to first and second attachment channels 62, 64. Further, first and second attachment features 66 are connected respectively to first and second attachment channels 62, 64 using an adhesive therebetween; thus, end devices 34A, 34B, 34C, 34D can be directly glued to first and second attachment channels 62, 64. A primer can first be applied to end device 34, particularly to attachment features 66 and the areas of end device 34 surrounding attachment features 66 which are likely to come into contact with main body 32 when end device 34 is connected to main body 32; the primer can also be applied to the respective longitudinal end 36, 38 of main body 32 in the areas which are expected to come into contact with end device 34. After priming main body 32 and end device 34 as described, a glue can be applied to the same areas of main body 32 and end device 34. Then, end device 34 can be attached and thus adhered to main body 32. The primer used can be a standard PVC/ABS primer to clean main body 32 and end device 34; for example, the primer can be Weld-On® P-68 Primer by IPS Corp., the primer softening and preparing a polyvinyl chloride (PVC) fitting surface, for example. The adhesive used can be a standard all-purpose clear PVC cement to welt main body 32 and end device 34 together (the adhesive can also be described as a standard PVC rubber cement); for example, the adhesive can be a heavy duty clear PVC cement by Oatey. The adhering action provided by this adhesive can provide a chemical weld such that the respective parts of main body 32 and end device 34 heat up and melt the two plastic pieces together permanently (i.e., main body 32 and end device 34 being made of polyvinyl chloride in one embodiment of the invention). Alternatively or in addition thereto, first and second attachment features 66 can form an interference fit with first and second attachment channels. The installer of drain assembly 26 can apply the primer and adhesive to attachment features 66, to attachment channels 62, 64, and to the entire respective longitudinal end 36, 38 (including the respective transverse edge 37 of longitudinal end 36, 38, transverse edge 37 formed by first wall 40, drainage channel 42, second wall 44, and third wall 46) during installation and then attach the respective end device 34 to the respective longitudinal end 36, 38.
Each of first and second attachment features 66 are generally U-shaped and are matingly received in first and second attachment channels 62, 64, the U-shape being upside down like first and second attachment channels 62, 64. Each of first and second attachment features 66 includes two substantially vertical fourth walls 76 and a substantially horizontal fifth wall 78 attached to fourth walls 76 therebetween. Fourth walls 76 are positioned adjacent respectively second wall 44, third wall 46, and drainage channel 42, fifth wall 78 being positioned adjacent first wall 40. More specifically, when end device 34 is placed on first longitudinal end 36 in first and second attachment channels 62, 64, one fourth wall 76 of first attachment feature 66 is adjacent the inwardly facing surface of second wall 44, the other fourth wall 76 of first attachment feature 66 is adjacent the outwardly facing surface of one vertical wall 58 of drainage channel 42, fifth wall 78 of first attachment feature 66 is adjacent the bottom surface of first wall 40, one fourth wall 76 of second attachment feature 66 is adjacent the inwardly facing surface of third wall 46, the other fourth wall 76 of second attachment feature 66 is adjacent the outwardly facing surface of one vertical wall 58 of drainage channel 42, and fifth wall 78 of second attachment feature 66 is adjacent the bottom surface of first wall 40. The adhesive between these walls of the attachment features 66 and these walls of main body 32 secures these walls together. A similar attachment (albeit turned around in orientation) of first and second attachment features 66 can occur on second longitudinal end 38.
As shown in
As shown in
As shown in
As shown in
First and second attachment features 66 of any of the end devices 34 (as well as third and fourth attachment features 66 of corner member 34D) are selectively positionable between a first position 100 and a second position 102 along respectively first and second attachment channels 62, 64 of a respective main body 32. First position 100 corresponds to end device 34 being attached to first longitudinal end 36 when that portion of main body 32 extending between vertical drain device 48 and the longitudinal end 36, 38 to which end device 34 is to be attached has not yet been field cut. In other words, first longitudinal end 36 extends the same distance from vertical drainage device 48 as main body 32 was provided by the manufacturer of main body 32. Second position 102 corresponds to end device 34 being attached to first longitudinal end 36 when that portion of main body 32 extending between vertical drain device 48 and the longitudinal end 36, 38 to which end device is to be attached has been field cut. In other words, because of the field cutting of main body 32, the distance between vertical drainage device 48 and first longitudinal end 36 has shortened and, thus, first longitudinal end 36 has effectively moved from its original position (that is, first position 100) as provided by the manufacturer to an alternate position (that is, second position 102) as determined by the installer. Thus, first and second attachment features 66 (or third and fourth attachment features of corner member 34D) occupy second position 102 when first length 68 is selectively shortened by way of field cutting and thereby when first longitudinal end 36 is moved from first position 100 to second position 102, second position 102 being closer to vertical drainage device 48 than first position 100. Because first and second attachment channels 62, 64 run all the way from first longitudinal end 36 (as provided by the manufacturer) to vertical drainage device 48, second position 102 can be located anywhere between the first position 102 and adjacent vertical drainage device 48 (allowing enough space for first and second attachment features 66 to fully join with first and second attachment channels 62, 64), except where a support wall 50 may interfere with connecting first and second attachment features 66 with first and second attachment channels 62, 64; in such an instance, the cut along main body 32 has to be made in such a place that first and second attachment features 66 can fully join with first and second attachment channels 62, 64, without interference by a support wall 50. It is understood that such attachment of end devices 34 and shortening of main body 32 can occur also on second longitudinal end 38 of main body 32. It is further understood that, for example, a main body 32 can be shortened on one longitudinal end 36, 38 by field cutting and, on the other longitudinal end 36, 38, attached to a linear junction member 34C or a corner member 34D so as to lengthen the drain assembly 26 in that direction by coupling the main body 32 to another main body 32, which itself can be shortened and/or again coupled to another main body 32, as the application dictates.
In use, as the installation requires, end device 34A, 34B, 34C, 34D is selectively attached to main body 32 before main body 32 is placed in position relative to subfloor 24. Subfloor 24 can be plywood or concrete. End device 34 is glued to main body 32 using attachment features 66 and attachment channels 62, 64 in that attachment features 66 are positioned in corresponding attachment channels 62, 64 on the longitudinal end 36, 38 of main body 32. If end device 34C or 34D is used, the second main body 32 can be attached to the first main body 32 before or after the first main body 32 is in position relative to subfloor 24 as the application permits. In placing main bodies 32 in position on subfloor 24, vertical drainage device 48 is attached to the house drain pipe 27 and glued thereto. If drain screen 74 is used, drain screen 74 is securely sandwiched between shoulder 72 and house drain pipe 27. Fasteners (not shown), such as screws, can be placed in any fastening holes 54 of main bodies 32 and/or end devices 34 and fastened to subfloor 24. Shims can be used to level drain assembly 26. An adhesive can be applied to adhesive channels 56. End devices 34 can be secured to surrounding environmental structure as described above. Waterproofing membranes 28 can then be glued to the top surface of main bodies 32 using the glue the installer places in adhesive channels 56 (optionally, waterproofing membrane 28 can be a coating which is painted on). Underlayment 25 can be used to form the appropriate slope towards drain assembly 26; underlayment 25 can be concrete or another material. Ceramic tile 30 (such as relatively large ceramic tile 30) can be secured to the waterproofing membrane. While
One specific installation process can be described relative to installing drain assembly 26 into a concrete subfloor 24, drain assembly 26 including one main body 32 and wall endcaps 34B attached to each longitudinal end 36, 38. Concrete subfloor 24 can be prepared (broken so as to form appropriate holes therein) to receive drain assembly relative to house drain pipe 27. The PVC riser formed by house drain pipe 27 can be cut flush with the rough floor covering. The location for drain assembly 26 can be measured off of each wall/curb relative to house drain pipe 27. One or more respective longitudinal ends 36, 38 of main body 32 can be field cut by the installer so that main body 32 is cut to size (using a square cut miter box) according to the measurements taken; main body 32 should be cut a distance (possibly one-half inch, depending upon the thickness of eighth wall 84) less than the original measurement, this distance accounting for the thickness of the backerboard 86. The gap between the respective longitudinal end 36, 38 and the house framing structure allows for the installation of wall endcap 34B. Wall endcap 34B can be attached to the respective longitudinal end 36, 38 (without yet applying any primer or glue) to verify a tight fit of wall endcap 34B to longitudinal end 36, 38. Primer can be applied liberally to appropriate places of wall endcap 34B and main body 32, as described above. Then, adhesive can be applied liberally to appropriate places of wall endcap 34B and main body 32, as described above. Upon adhering wall endcaps 34B to main body 32, drain assembly 26 is ready to be installed. Upon placing drain assembly 26 on drain pipe 27, drain assembly 26 can be leveled using shims; drain assembly 26 must be installed level for proper performance. Drain assembly 26 can be installed by gluing drain assembly 26 (specifically, drainage device 48) directly to drain pipe 27 and, optionally, screwing down to the floor main body 32 using fastener holes 54 at a pre-drilled location (such fasteners are not always needed, such as if concrete is used under longitudinal sides of first wall 40 and the concrete levels drain assembly 26). The shower wall backerboard 86 can now be prepared. The backerboard 86 (which can also be considered to be drywall) is to be placed over the wall studs. Prior to doing so, the backerboard 86 needs to be cut so as to form a cutout 104 at the base of the backerboard 86, this cutout 104 shaped to receive eighth wall 84 of wall endcap 34B with little space between backerboard 86 and eighth wall 84; thus, the backerboard 86 of choice can be cut so as to leave a cutout 104 (which can also be referred to as a notch) the size of wall endcap 34B. Wall endcap 34 can be secured to additional blocking (additional 2 inch×4 inch pieces attached to house framing structure) using fasteners through fastener holes 54 (formed in eighth wall 84 by the manufacturer of wall endcap 34B) of wall endcap 34B, but the use of such fasteners is not always absolutely necessary. The backerboard 86 can now be installed per the manufacturer's recommendation. The cutout 104 formed in the backerboard 86, in conjunction with the size of eighth wall 84 (which can be formed wider than a transverse extent of main body 32), keeps water from coming in contact with the backerboard 86 and wicking up into the backerboard 86; thus, wall endcap 34 isolates backerboard 86 so that water from drainage channel 42 does not come into contact with the backerboard 86. It is noted that eighth wall 84 forms the vertical enclosing endwall for drainage channel 42; in other words, without eighth wall 84 being attached to longitudinal end 36, 38, then drainage channel 42 would have no way of stopping water from falling off the longitudinal end 36, 38 of main body in drainage channel 42 other than the sloped walls 60 of drainage channel 42 (unless additional efforts were taken to provide some sort of vertical wall for drainage channel 42). The shower base mud (concrete material) of choice can be used to create a flat sloped floor with at least two percent grade to allow for water to flow to main body 32. This mud can be leveled off and allowed to cure so as to form the underlayment 25. One-inch painters tape can be used to cover and thereby protect drainage channel 42 and drainage opening 48 while applying this mud and also while installing the waterproofing system. Once this sloped floor is dried, the sloped floor is ready for waterproofing. Fiberglass mesh tape can be used to cover over the top of eighth wall 84 (the portion sitting within the cutout 104 of the backerboard 86) and the transition to the backerboard 86. Spackling can be used to fill in joints between eighth wall 84 and backerboard 86 (eighth wall 84 can be formed as thick as the thickness of backerboard 86 so that eighth wall 84 in a sense forms a part of the backerboard 86); alternatively or in addition to the spackling, the waterproofing material used to coat the shower floor can also be used to cover over the fiberglass mesh. This way of installing wall endcap 34B can be done on both longitudinal ends 36, 38 (the other end can be another shower wall or a curb). Further, the shower base and the transition between the drain assembly 26 and the shower base can be waterproofed using the waterproofing system of choice. Such a waterproofing system can be a coating 28 which is painted onto the dried underlayment 25 (the concrete that was poured); such a coating 28 can be Laticrete Hydro Ban. When the waterproofing coating 28 dries, the shower base is ready to be tiled; the painters tape is removed to expose drainage channel 42. The tile 30 of choice is set directly over drain assembly 26 leaving only the width of drainage channel 42 exposed. The shower base can be completed using, for example (not by way of limitation), a 13 inch×20 inch tile in a running bond pattern. Thus, waterproofing membrane 28 (i.e., in the form of coating 28) and tiles 30 are laid across the longitudinal extent of main body 32 except for drainage channel 42.
According to an alternative embodiment of the present invention, waterproofing membranes 28 (formed as a fabric or mesh) can be formed integral with main body 32. As such, one waterproofing membrane 28 can be attached by the manufacturer to the top surface of first wall 40 of main body 32 respectively along each longitudinal side of main body 32. This factory attachment can be accomplished using an adhesive to glue each waterproofing membrane 28 to the top surface of first wall 40 of main body 32. Alternatively, this factory attachment can be accomplished by embedding and thereby overmolding each waterproofing membrane 28 in first wall 40 of main body 32. Even with integrating waterproofing membranes 28, main body 32 and thus also waterproofing membranes 28 can be field cut to size.
The present invention further provides a method of using a drain assembly 26. The method includes: providing a drain assembly 26 including a main body 32 which includes a substantially horizontal first wall 40 extending in a longitudinal direction 52 of main body 32, a drainage channel 42 depending from first wall 40 and extending in longitudinal direction 52, a substantially vertical second wall 44 depending from first wall 40 and extending in longitudinal direction 52, and a first longitudinal end 36, first wall 40, drainage channel 42, and second wall 44 together forming a first attachment channel 62; receiving, by first attachment channel 62, a first attachment feature 66 of an end device 34 at first longitudinal end 36; and attaching first attachment channel 62 to first attachment feature 66 at first longitudinal end 36. Main body 32 includes a substantially vertical third wall 46 depending from first wall 40, extending in longitudinal direction 52, and being spaced apart from second wall 44 and drainage channel 42, drainage channel 42 being between second and third walls 44, 46, first wall 40, drainage channel 42, and third wall 46 together forming a second attachment channel 64, the method further including receiving, by second attachment channel 64, a second attachment feature 66 of end device 34 at first longitudinal end 36, and attaching second attachment channel 64 to second attachment feature 66 at first longitudinal end 36. Main body 32 includes a second longitudinal end 38 opposing first longitudinal end 36, and a substantially vertical drainage device 48 positioned between first and second longitudinal ends 36, 38 and intercepting drainage channel 48, first and second attachment channels 62, 64 extending at least substantially a first length 68 running from drainage device 42 to first longitudinal end 36 and a second length 70 running opposingly from drainage device 42 to second longitudinal end 38, the method further including attaching selectively end device 34 to one of first longitudinal end 36 and second longitudinal end 38 by way of first and second attachment features 66 and first and second attachment channels 62, 64. The method can further include positioning selectively first and second attachment features 66 of end device 34 between a first position 100 and a second position 102 along respectively first and second attachment channels 62, 64, first and second attachment features 66 occupying second position 102 when first length 68 is selectively shortened by way of field cutting and thereby when first longitudinal end 36 is moved from first position 100 to second position 102 which is closer to drainage device 48 than first position 100. First and second attachment features 66 are connected respectively to first and second attachment channels 62, 64 using an adhesive, each of first and second attachment features 66 including two substantially vertical fourth walls 76 and a substantially horizontal fifth wall 78 attached to fourth walls 76 therebetween, fourth walls 76 being positioned adjacent respectively second wall 44, third wall 46, and drainage channel 42, fifth wall 78 being positioned adjacent first wall 40. End device 34 is selectively a floor endcap 34A, a wall endcap 34B, a linear junction member 34C coupling main body 32 in a substantially straight line with another main body 32 which is substantially similar to one another, or a corner member 34D coupling main body 32 substantially perpendicularly with the other main body 32, first and second attachment features 66 of each of floor endcap 34A, wall endcap 34B, linear junction member 34C, and corner member 34D being substantially identical, and thereby being selectively attached to main body 32. When end device 34 is floor endcap 34A, floor endcap 34A includes a substantially vertical sixth wall 80 and a substantially horizontal seventh wall 82 attached to sixth wall 80, first and second attachment features 66 projecting from sixth wall 80, sixth wall 80 being positioned adjacent first longitudinal end 36. When end device 34 is wall endcap 34B, wall endcap 34B includes a substantially vertical eighth wall 84, first and second attachment features 66 projecting from eighth wall 84, eighth wall 84 being positioned adjacent first longitudinal end 36. When end device 34 is linear junction member 34C, linear junction member 34C includes a substantially horizontal span 88 connecting first and second attachment features 66 together, linear junction member 34C spanning a joint 90 formed by main body 32 and the other main body 32 abutting one another in an end-to-end manner, span 88 underlapping drainage channel 42 of each of main body 32 and the other main body 32. When end device 34 is corner member 34D, corner member 34D includes a substantially horizontal ninth wall 92, two corner drainage channels 94 angled perpendicularly relative to one another and depending from ninth wall 92, a substantially vertical tenth wall 96 depending from ninth wall 92, and a substantially vertical eleventh wall 98 depending from ninth wall 92 and angled perpendicularly relative to tenth wall 96, first and second attachment features 66 projecting from tenth wall 96, eleventh wall 98 including third and fourth attachment features 66 projecting therefrom and which are substantially identical to first and second attachment features 66, corner drainage channels 94 being aligned respectively with drainage channel 42 of main body 32 and the other main body 32, first, second, third, and fourth attachment features 66 being received by and attached respectively to first and second attachment channels 62, 64 of main body 32 and the other main body 32.
While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
This is a non-provisional application based upon U.S. provisional patent application Ser. No. 61/237,059, entitled “DRAIN ASSEMBLY”, filed Aug. 26, 2009, which is incorporated herein by reference.
Number | Date | Country | |
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61237059 | Aug 2009 | US |