This invention relates to plumbing devices and is particularly directed to improved floor drains which can be installed without the need for external access to the drain pipe. The floor drain of this invention can be installed solely by accessing the concrete-embedded floor drain from above, and has openings which prevent the passage of large objects, while allowing fluid to flow through the drain.
Floor drains and built-in sink drains are generally installed at the time a structure is built, or during reconstruction when a new floor is being installed. Where concrete supports the built-in sink or flooring material, the floor drain must be installed at the time the concrete is poured. Once a floor drain has been poured, it may be difficult or impossible to replace or repair without tearing up the supporting substructure which, in many cases, requires that the concrete be broken up and removed before repairs can take place. Once repairs have been completed, a re-pour of concrete around the drain is required to provide support for normal operations. What is needed is a floor drain that can be installed or replaced without the necessity of removing and replacing the concrete or other substance that supports the drain pipe and drain.
The locking drain of this invention has three (3) components that are held together by means of a bolt running down the center. A first component is the strainer at the top of the device which may be any material, but preferably is steel or some other material having sufficient strength to withstand the stress of being coupled to the remaining components, and to support normal weight that may be associated with objects placed on a floor. The strainer has an unthreaded center hole for a tamperproof bolt to sleeve through and a plurality of drain holes to allow water to pass through while obstructing large objects or particulates that could clog the drain. This component can be square or round depending on the need.
A second component comprises a middle section which can be made from any slightly malleable or resilient material, and is attached at its upper end to the strainer. This component is cylindrical and has a diameter that is slightly smaller than the drain pipe within which it will be installed. It acts like a skirt offset from the strainer, and the lower portion of the component has one or more splits that permit the lower portion to be spread apart to contact the inner surface of the drain pipe. In some embodiments, the bottom end of the second component is open and the top end is closed and perforated with a plurality of holes that align with the drain holes of the strainer.
The third component is a spreader that is circular in form and that can be made of any generally rigid material. The spreader may have differing circumferences, depending on the size drain it services, and the circumferential edge has a frustoconical taper in which the larger end is farthest from the strainer. In some embodiments, the spreader has a generally hollow interior portion that may be formed by a plurality of holes. The center of the spreader has a threaded nut, which may or may not be integrally formed with the spreader, to receive the locking bolt and allow it to pass through and to tighten the spreader against the other two components.
An exploded view of the locking drain device is shown in
As depicted in
The third component, spreader 30, can be any height and has a frustoconical circumference 36. Holes or cavities 32 allow water to drain through the spreader and into the drain pipe. In a preferred embodiment, center hole 34 will be threaded to receive locking bolt 40. Alternatively, a separate locking nut and washer may be used beneath spreader 30 although, in this embodiment, a further mechanical attachment must be employed to hold the nut against the bottom of the spreader, and to prevent it from turning independently when bolt 40 is tightened or loosened.
While several embodiments have been shown and described in accordance with the present invention, it is to be understood that the same is not limited thereto, but is susceptible to numerous changes and modifications as would be known to persons skilled in the art, and there is no intention that this specification be so limited, but it is intended to cover all such changes and modifications as are obvious to one of ordinary skill in the art. For example, a separate nut may be substituted for the threaded hole of the spreader without changing the effectiveness of the invention; and slits in the cylindrical middle section may be a single slit or a plurality of slits, and may run helically around the circumference of the cylinder rather than vertically, without changing the function or operation of the invention.
This application claims the benefit of U.S. Provisional Application No. 61/462,511 filed Feb. 4, 2011, the disclosure of which is hereby incorporated herein by reference in its entirety.
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