This application claims priority under 35 U.S.C. §119 to following Chinese Patent application no. CN 201310134232.1, filed Apr. 17, 2013, the contents of which are incorporated herein by reference thereto.
The present invention relates particularly to the technical field of drain, a drain device for example for bathroom, tub, washbasin or hand-washing sink, and more particularly to a drain plug linkage device which can be assembled and adjusted rapidly.
A water discharger, also referred to as drain device, is proposed for storing or discharging water in containers such as bathroom, tub, washbasin or hand-washing sink. Such drain device is generally in form of a drain plug linkage device. For instance, in a prior art drain device, the container is in communication with a drainpipe through an outlet, and a drain plug is disposed adjacent to the outlet and connected with one end of an operating rod such as a lever member, and the other end of the lever member is connected with a pull rod member extending downwards, so as to move the drain plug between positions of closing and opening the outlet by operating the pull rod member, realizing water storage or discharge in the containers like bathroom pool, tub, washbasin or hand-washing sink.
A number of the drain devices, namely drain plug linkage devices, have been known in the prior art.
For example, U.S. Pat. No. 4,903,943 discloses a linkage mechanism for a discharge valve, in which a spherical part is fixed on a lever member such that the lever member can perform a lever motion about the spherical part as a pivot point. The lever member is connected at one end with a pull rod member via a connecting member, and at the other end with a drain plug, while the connecting member at one end is pivotally and undetachably connected with the lever member by means of a pin, and at the other end is secured to a position of the pull rod member by means of a screw, such that an operative connection between the pull rod member and lever member is realized, so as to perform opening or closing movement of the drain plug by pulling the pull rod member upwards or downwards. It is fairly difficult to assemble such a linkage mechanism, since a number of small components have to be mounted in a limited space. Furthermore, the connecting member is prone to rust, which will be detrimental to operation of the linkage mechanism. Moreover, the pull rod member of the linkage mechanism is mainly made from rigid rod pieces, which results in lack of degree of freedom during transition from a vertical lift movement of the pull rod to a vertical lift movement of the drain plug via the lever action. In addition, difficulty occurs in mounting a locking nut by means of which the spherical part is directly and pivotably mounted in the pipe body of the discharge valve.
U.S. Pat. No. 6,061,847 discloses a linkage assembly for a drain stopper, including an elongated connector bar having a plurality of apertures at both its upper and lower ends, a stem having a J-shaped portion, a lever arm, and a drain stopper having an aperture, wherein the J-shaped portion of the stem is received within a select aperture at the upper end of the connector bar, and the lever arm at one end is inserted in a select aperture at the lower end of the connector bar, and at the other end is inserted in the aperture of the drain stopper. The linkage assembly is operated with a higher degree of freedom and assembled more easily, as compared with that of U.S. Pat. No. 4,903,943. However, no positioning effect can be provided by the connection among the J-shaped portion of stem, the apertures of connector bar and the lever arm in the linkage assembly, such that an effective opening and closing movement of the drain stopper may not be realized by said linkage assembly.
U.S. Pat. No. 8,136,179 B2 discloses a drain stopper linkage assembly, including a lift rod, a connecting bar, a pivot rod and a drain stopper, wherein the bottom end of the lift rod forms an engagement part, the upper end of the connecting bar has an engagement groove for the engagement part of the lift rod being engaged and fixed, the connecting bar has a plurality of holes, the pivot rod at one end has concave arc fixed portions for tying in with the hole, and a convex arc portion disposed between two said fixed portions, and an outer diameter of the pivot rod adjacent the end is slightly larger than an inside diameter of the holes of the connecting bar. In the drain stopper linkage assembly, the connecting bar is connected with the lift rod and the pivot rod both in form of snapping, which improves accuracy of positioning. Nevertheless, a considerable force for disengaging the snapping connection needs to be overcome, which results in, e.g., difficulty in adjusting the positions of the connecting bar relative to the pivot rod and also in disengaging the lift rod from the connecting bar, meanwhile causes wear of components in the linkage assembly easily, and shortens service life of the linkage assembly. Moreover, a spherical body of the pivot rod in the linkage assembly is still directly mounted in a pipe via a locking nut, causing difficulty in assembly in the limited space.
Therefore, there is need to improve the prior drain plug linkage devices, with advantages of simple and reliable assembly and disassembly, easy adjustment and reliable operation of the drain plug linkage device.
It is thus the object of the present invention to provide a drain plug linkage device which can solve at least some of the aforesaid technical problems.
According to an aspect of the present invention, a drain plug linkage device is provided, comprising: a drain plug at least partially disposed in a pipe body; a pull rod assembly including a pull rod, a link rod and a pull rod connector, wherein the link rod at its upper end has a receiving portion, the pull rod connector comprises a central hole and is adapted to be snapped into the receiving portion, and the pull rod at its bottom comprises a snap portion adapted to be snapped into the central hole; and a lever member comprising a first end operatively connected to the link rod, and a second end extending into the pipe body and configured to operate the drain plug; wherein the receiving portion comprising an expansion portion for expanding the central hole, and the pull rod connector is configured, when snapped into the receiving portion, to be movable between a position where the central hole is unexpanded and a position where the central hole is expanded by the expansion portion.
In the drain plug linkage device, the pull rod can be mounted to the link rod in a simple and reliable way. Dismantling of the pull rod is also very simple and causes low damage. For example, the pull rod can be easily withdrawn by means of pressing the pull rod connector to engage the expansion portion which in turn expands the central hole of the pull rod connector.
In a specific embodiment, the receiving portion is in form of a receptacle comprising an inwardly-extending circumferential flange for snapping the pull rod connector.
In a preferred embodiment, the pull rod connector comprises a top flange, and a pair of oppositely disposed and spaced flexible deformation portions extending from the top flange. Preferably, the expansion portion may be in form of a protruding feature formed in the receptacle, such that the flexible deformation portions can be conveniently expanded by the protruding expansion portion.
Preferably, to facilitate the expansion by means of the expansion portion, a guiding slope is formed at bottom side of the pair of flexible deformation portions, and the expansion portion comprises a taper section corresponding to the guiding slope.
In a particularly preferred embodiment, the flexible deformation portions comprises an outwardly-extending circumferential flange, and the circumferential flange of the receptacle has an inner diameter smaller than outer diameter of the circumferential flange of the flexible deformation portions and is disposed between the top flange and the circumferential flange of flexible deformation portions. More preferably, the distance between the top flange and the circumferential flange of the flexible deformation portions is provided in such a manner that when the pull rod connector is moved downwards to engage with the circumferential flange of the receptacle, the central hole of the pull rod connector is expanded by the expansion portion to the extent that is larger than a maximum outer diameter of the snap portion of pull rod connector.
Preferably, the receptacle comprises a lateral guiding slope for fitting the top circumferential flange of the pull rod connector.
In a preferred embodiment, the central hole comprises a large diameter section and a small diameter section, and the snap portion comprises a ring groove adapted to be snapped in the small diameter section and a tip defined by the ring groove.
More preferably, a guiding slope is formed between the large diameter section and small diameter section, and the tip comprises a tip taper section.
In another particularly preferred embodiment, the pipe body comprises a receiving port, and the drain plug linkage device further comprises a pivot assembly disposed in the receiving port, and a fastening mechanism for fastening the pivot assembly in the receiving port, the pivot assembly comprising a sleeve means, and a spherical portion pivotably arranged in the sleeve means and mounted to the lever member between the first and second ends of the lever member.
Preferably, the sleeve means comprises a pivot sleeve and a support washer engaging with the spherical portion as well as a fastening sleeve for fastening the pivot sleeve and the support washer together.
In a further preferred embodiment, the receiving port comprises a circumferential cut-out, and the fastening mechanism is in form of a snapping member comprising an arc-shaped snapping segment snapped and fixed in the circumferential cut-out and having an arc shape greater than or equal to a semicircle.
Preferably, the circumferential cut-out and/or the arc-shaped snapping segment at a snapped position have an interference fit point.
More preferably, the pipe body is provided with a pivot, and the snapping member comprises an arc-shaped pivoting segment pivotally mounted on the pivot.
According to another aspect, a drain plug linkage device is provided, comprising: a drain plug at least partially disposed in a pipe body; a pull rod assembly including a link rod; a lever member comprising a first end operatively connected with the link rod, and a second end extending into the pipe body and configured to operate the drain plug; and an adjustment mechanism for operatively connecting the lever member to the link rod; wherein the lever member has a plurality of first adjustment positions, the link rod has a plurality of second adjustment positions, and the adjustment mechanism is configured to be engaged into one of the plurality of first adjustment positions and also one of the plurality of second adjustment positions.
In the drain plug linkage device, the lever member and the link rod are not mutually adjusted, but independently from each other, such that it is easy to achieve simple assembly and disassembly as well as relative position adjustment of the lever member and link rod.
In a specific embodiment, the adjustment mechanism comprises: a first adjustment slider disposed over the lever member; a second adjustment slider disposed over the link rod and connected with the first adjustment slider; a first adjustment button inserted into the first adjustment slider and having a first engagement portion for engaging into the first adjustment position; and a second adjustment button inserted into the second adjustment slider and having a second engagement portion for engaging into the second adjustment position; wherein the first adjustment slider comprises a first biasing portion configured to bias the first engagement portion to engage into the first adjustment position, the second adjustment slider comprises a second biasing portion configured to bias the second engagement portion to engage into the second adjustment position. In the drain plug linkage device of the present invention, the relative positions of the lever member and link rod thus can be easily and conveniently adjusted with a very low adjustment force, e.g. by simply overcoming the biasing force of the bias portion.
In a particularly preferred embodiment, the lever member comprises a plurality of grooves and/or through-holes, at least one of the grooves and/or through-holes defines one of the first adjustment positions, and the first adjustment button comprises a first press portion integrated or connected with the first engagement portion and comprising a ledge in contact with the first biasing portion, wherein the first engagement portion comprises a protrusion arranged oppositely to the first press portion and configured to be engageable into the groove and/or through-hole.
In another particularly preferred embodiment, the link rod comprises a plurality of grooves and/or through-holes, at least one of the grooves and/or through-holes of the link rod defining one of the second adjustment positions, and the second adjustment button comprises a second press portion integrated or connected with the second engagement portion and comprising a ledge in contact with the second biasing portion, wherein the second engagement portion comprises a protrusion arranged oppositely to the second press portion and configured to be engageable into the groove and/or through-hole of the link rod.
In a preferred embodiment, the adjustment mechanism further comprises a pin inserted into the first and second sliders, and a clamping member for securing the pin.
According to yet another aspect, a drain plug linkage device is provided, comprising: a drain plug at least partially disposed in a pipe body, wherein the pipe body comprising a receiving port; a pull rod assembly; a lever member having a first end operatively connected with the pull rod assembly, and a second end extending into the pipe body and configured to operate the drain plug; a pivot assembly disposed in the receiving port, wherein the pivot assembly comprises a sleeve means, and a spherical portion pivotably arranged in the sleeve means and mounted to the lever member between the first and second ends of the lever member; and a fastening mechanism for fastening the pivot assembly in the receiving port.
In the drain plug linkage device of the present invention, it is not necessary to mount and support the spherical portion as the pivot point of the lever member by a locking nut in a limited space. Instead, the spherical portion and support structure thereof are provided in form of an assembly, so as to simply insert and hold the assembled pivot assembly simply in the receiving port of the pipe body. Therefore, to mount the sleeve assembly, various fastening means, such as snapping mechanism, which simplifies assembly and disassembly of the device, can be utilized.
In yet another aspect of the present invention, a method of assembling or disassembling the drain plug linkage device according to the present invention is provided.
The additional features and advantages of the present invention will partially become apparent to those skilled in the art upon reading the disclosure, and the others will be described in the following embodiments with reference to the accompanying drawings.
The present invention will be further described with reference to the specific embodiments illustrated in the figures, in which:
For a better understanding of the features, objects and effects of the present invention, exemplary embodiments of the present invention will be described with reference to the figures. Although the figures are provided to represent some embodiments of the present invention, the drawings are not required to be drawn in scale, and some features can be enlarged, removed or cross-sectioned to better illustrate the present invention. The term “in the drawing” or similar terms used herein do not necessarily refer to all the accompanying drawings or examples.
Some directional terms, such as “top”, “bottom”, “left”, “right”, “upwards”, “downwards” and other directional terms, used herein for describing the accompanying drawings will be understood to have their normal meaning and will refer to those directions as the drawings are normally viewed, and shall not be interpreted as a restriction to technical solutions in the appended claims.
The term “about” or “approximately” used herein will be understood by the person skilled in the art and will vary to some extent depending upon the context in which it is used.
Referring to
The pull rod assembly 10 according to the present invention will be described with reference to
As shown in
Particularly with reference to
Particularly with reference to
The receptacle 24 at its bottom forms expansion portions 22 in form of a boss comprising a taper section tapering towards the upper end and for expanding the central hole 95 of the pull rod connector 9. Correspondingly, the flexible deformation portions 92 of the pull rod connector 9 at their bottom side form guiding slopes 99 cooperated with the taper section, as shown in
With such configuration mentioned above, where it is desired to couple the pull rod 1 to the link rod 2, the pull rod connector 9 is snapped into the receptacle 24 of the link rod 2, e.g., by an action of press. Now the flexible deformation portion 92 of the pull rod connector 9 rests on the expansion portion 22 without load applied. Subsequently, the pull rod 1 is inserted, such that the pull rod tip 15 with its taper section 16 pass over the guiding slope 98, in such a way that the pull rod in the region of the ring groove 14 engages with the small diameter segment 97, with the pull rod tip 15 at least partially disposed in a central recess 26 formed at the bottom of the receptacle. Optionally, when inserting the pull rod 1, the pull rod connector 9 is slightly pressed down such that the flexible deformation portions 92 thereof are slightly expanded by the expansion portion 22 to facilitate the insertion of the pull rod 1. In such a manner, the pull rod 1 is simply and reliably snapped in the link rod 2.
At the time of detaching the pull rod 1, the pull rod connector 9 is subjected to a downward press force against the expansion portion 22, such as by an action of press, such that the flexible deformation portions 92 and thus the central hole 95 are expanded by the expansion portion 22, which in turn allows the pull rod 1 to be effortlessly separated from the link rod 2 and the pull rod connector. Subsequently, the flexible deformation portions 92 can be optionally pushed toward each other so as to detach the pull rod connector. Alternatively, the pull rod connector 9 is not detached but merely with different kinds of pull rods inserted according to different occasions.
With such configuration mentioned above, it is considerably advantageous that connection between the pull rod and link rod of the present invention is rather simple, with damage minimized during assembly or disassembly of the components. It is thus intended that any new combinations obtained by combining the above-mentioned configurations of the pull rod assembly according to the invention with any other embodiments illustrated herein or with other parts of various prior art drain plug linkage devices, fall within the scope of the present invention.
A new configuration of operative connection between the link rod 2 and lever member 3 of the present invention, in particular the adjustment mechanism 6, will be described below with reference to the drawings.
As shown in
As shown in
As shown in
With reference to
Still with reference to FIGS. 15 and 25A-H, the first adjustment button 63 may comprise a first press portion 68 adapted to be press-operated, and a first engagement portion 67 extending from the first press portion 68 and having a pair of protrusions 69 for engaging one pair of the retaining through-holes 33 of the lever member 3. Nevertheless, it will be understood to configure other retaining structures and the number thereof as required, which falls within the scope of the present invention. In the drawings, the first engagement portion 67 comprises a pair of arms extending outwards and a web connecting the arms at their ends. The protrusion 69 is arranged on the web, such that the protrusion 69 is disposed oppositely to the first press portion 68. The first press portion on a side opposite to the protrusion 69 forms a ledge 681, which is configured to contact with said biasing portion 611, such that when the first adjustment button 63 is pressed, the protrusion 69 is separated from the stopping through-holes of the lever member 3 against the elasticity of the bias portion 611, such that the first adjustment slider 61 now is allowable to be adjusted freely along the lever member 3. The first adjustment button 61 then is released after moving to a desired adjustment position, such that the protrusion 69 is snapped into the corresponding retaining through-holes 33 of the lever member 3 under action of the biasing portion 611. Moreover, the arms of the first engagement portion 67 form a flange 682, which is engaged with a shoulder 616 in the first adjustment slider 61 so as to prevent the first adjustment button 63 from being detached.
The second adjustment unit, i.e. the second adjustment slider and the second adjustment button, is optionally provided with the functionality and/or structures similar to those of the first adjustment slider and the first adjustment button as mentioned above. For instance, the second adjustment button 64 may also comprise a second engagement portion 67′ and a second press portion 68′, as shown in
In the drawings, the link rod 2 is substantially perpendicular to the lever member 3 (e.g. forming an angle greater than 45 degrees therebetween) in operating condition as shown in
Thanks to the configuration above, the adjustment mechanism 6 of the present invention can be easily adjusted with damages to the components minimized during the adjustment. It is thus intended that any new combinations obtained by combining the above-mentioned configurations of the adjustment mechanism according to the invention with any other embodiments illustrated herein or with other parts of various prior art drain plug linkage devices, fall within the scope of the present invention.
Further with reference to the accompanying drawings, in particular to
In the illustrated embodiment, the drain plug linkage device 100 according to the embodiment of the present invention comprises the pivot assembly 7 disposed in a receiving port 51 of the pipe body 5 (usually transverse to the main body of the pipe body 5), and the fastening mechanism 8 in form of a snapping member for fastening the pivot assembly in the receiving port. The pivot assembly 7 comprises a sleeve means, and a spherical portion 71 pivotably arranged in the sleeve means and mounted to the lever member 3 between the first end 300 and the second end 301 of the lever member 3. The sleeve means comprises a pivot sleeve 72 and a support washer 73 engaging with the spherical portion 71 from two sides respectively, and a fastening sleeve 74 secured to the pivot sleeve 72 such as by means of threading.
Particularly with reference to
At least at the time of mounting the lever member 3 and the pivot assembly 7 into the receiving port 51 of the pipe body 5, the lever member 3 and the pivot assembly 7 are in form of assembly to be inserted into the receiving port 51, with a sealing member optionally arranged between the pivot assembly 7 and the receiving port 51. Subsequently, the pivot assembly 7 is fastened into the receiving port 51 by simply pivoting the snapping member 8 (from a position as illustrated in
To effectively improve snapping, the arc-shaped snapping segment 81 is preferably provided with an interference fit point 83 at the side thereof. Alternatively or additionally, the interference fit point is arranged at the side of the circumferential cut-out 52 of the receiving port 51 (i.e., the side contacting with the arc-shaped snapping segment 81).
Preferably, the snapping member 8 is provided with a tab 85 for facilitate manipulation of an operator.
By means of the configuration mentioned above, the pivot assembly 7 of the present invention can be simply assembled, avoiding from screwing the nut in the narrow space difficultly. It is thus intended that any new combinations obtained by combining the above-mentioned configurations of the pivot assembly 7 and fastening mechanism 8 of the present invention with any other embodiments illustrated herein or with other parts of various prior art drain plug linkage devices, fall within the scope of the present invention.
As shown in
Further with reference to
The above are only exemplary embodiments of the present invention, and not for limiting the scope of the present invention. It should be understood by the person skilled in the art to make equivalent variations, modifications and combinations within the spirit and scope of the invention, which fall in the claimed scope of the present invention.
Number | Date | Country | Kind |
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201310134232.1 | Apr 2013 | CN | national |