The present invention relates particularly to the technical field of drain, particularly to a drain plug linkage device for example for bathroom, tub, washbasin or hand-washing sink, and more particularly to a drain plug linkage device which can be assembled and adjusted rapidly.
This patent application claims priority to Chinese patent application 2014101517206 filed on Apr. 22, 2014, the entire contents of which are incorporated herein by reference.
A water discharger, also referred to as a drain device, is proposed for storing or discharging water in containers such as bathroom, tub, washbasin or hand-washing sink. Such drain device is generally in form of a drain plug linkage device. For instance, in a prior drain device, the container is in communication with a drainpipe through an outlet, a drain plug is disposed adjacent to the outlet and connected with one end of an operating rod such as a lever member, and the other end of the lever member is connected with a pull rod member extending downwards, so as to move the drain plug between positions of closing and opening the outlet by operating the pull rod member, realizing water storage or discharge in the containers like bathroom pool, tub, washbasin or hand-washing sink.
A number of the drain devices, namely drain plug linkage devices, have been known in the prior art.
For example, U.S. Pat. No. 4,903,943 discloses a linkage mechanism for a discharge valve, in which a spherical part is fixed on a lever member such that the lever member can perform lever motion with the spherical part as a pivot point. The lever member is connected at one end with a pull rod member via a connecting member, and at the other end with a drain plug, while the connecting member at one end is pivotally and undetachably connected with the lever member by means of a pin, and at the other end is secured to a position of the pull rod member by means of a screw, such that operative connection between the pull rod member and lever member is realized, so as to perform opening or closing movement of the drain plug by moving the pull rod member upwards or downwards. It is fairly difficult to assemble such a linkage mechanism, since a number of small components have to be mounted in narrow space. Furthermore, the connecting member is prone to rust, which will be detrimental to operation of the linkage mechanism. Moreover, the pull rod member of the linkage mechanism is in substantially rigid connection, which causes difficulty in transition from vertical lift movement of the pull rod to vertical lift movement of the drain plug via lever action. In addition, difficulty occurs in mounting a locking nut by means of which the spherical part is directly and pivotably mounted in a pipe body of the discharge valve.
U.S. Pat. No. 6,061,847 discloses a linkage assembly for a drain stopper, including an elongated connector bar with a plurality of apertures at its upper and lower ends, a stem having a J-shaped portion, a lever arm, and a drain stopper having an aperture, wherein the J-shaped portion of the stem is received in a selected aperture at the upper end of the connector bar, one end of the lever arm is inserted in a selected aperture at the lower end of the connector bar, and the other end of the lever arm is inserted in the aperture of the drain stopper. The linkage assembly is operated with a higher degree of freedom and assembled more easily, as compared with that of U.S. Pat. No. 4,903,943. However, no positioning effect is provided by the connection among the J-shaped portion of stem, the apertures of connector bar and the lever arm in the linkage assembly, such that effective opening and closing movement of the drain stopper perhaps cannot be realized by said linkage assembly.
U.S. Pat. No. 8,136,179 B2 discloses a drain stopper linkage assembly, including a lift rod, a connecting bar, a pivot rod and a drain stopper, wherein bottom end of the lift rod forms an engagement part, upper end of the connecting bar has an engagement groove for the engagement part being engaged and fixed, and the engagement part has a greater dimension than the engagement groove. The connecting bar has a plurality of holes, an end of the pivot rod is provided with a concave arc fixed portions for tying in with the plurality of holes, and a convex arc portion disposed between two said fixed portions, and outer diameter of the end of the pivot rod is slightly larger than inside diameter of the holes of the connecting bar. In the drain stopper linkage assembly, the connecting bar is connected with the lift rod and the pivot rod both by snapping a greater-size inserting component to a smaller-size receiving component, which improves accuracy of positioning. However, a considerable force needs to be overcome for disengaging such snapping connection, which results in difficulty in disengaging the lift rod from the connecting bar, and accordingly results in difficulty, e.g. in adjusting positions of the connecting bar relative to the pivot rod, meanwhile it causes wear of components in the linkage assembly easily and shortens service life of the linkage assembly. Moreover, a spherical body of the pivot rod in the linkage assembly is still directly mounted in a pipe via a locking nut, causing difficulty of assembly in the limited space.
Therefore, there is need to improve the prior drain plug linkage devices, with advantages of simple and reliable assembly and disassembly, easy adjustment and reliable operation of the drain plug linkage device.
It is thus the object of the present invention to provide a drain plug linkage device which can solve at least some of the aforesaid technical problems.
According to an aspect of the present invention, a drain plug linkage device is provided, comprising: a drain plug; a pull rod assembly including a pull rod and a link rod operatively connected with each other; a lever member having a first end operatively connected with the link rod and a second end configured to operate the drain plug; and an engagement mechanism. One of the link rod and the lever member comprises a plurality of through-holes and has the engagement mechanism slidably mounted thereon, and the other one of the link rod and the lever member is configured to be inserted through one of the through-holes and includes a plurality of axially-spaced circumferential ridges and recesses defined between the circumferential ridges. The engagement mechanism is configured, when sliding into a position of engaging with the recess, to prevent the other one of the link rod and the lever member from being axially displaced with respect to the through-hole.
In the drain plug linkage device of the present invention, the relative position of the lever member and the link rod can be adjusted in a simple and convenient way, and it also can be securely retained by simple engagement of the engagement mechanism into the recess. Meanwhile, the vertical movement of the pull rod assembly can be effectively converted to the lever motion of the lever member about a pivot point, e.g., lever motion of a spherical portion, so as to operate the drain plug to open or close a piping member.
In a preferred embodiment, the link rod includes the plurality of through-holes and has the engagement mechanism slidably mounted thereon. The lever member is configured to be inserted through one of the through-holes and includes the plurality of the circumferential ridges and the recesses. The engagement mechanism is configured, when sliding along the link rod into the position of engaging with the recess, to prevent the lever member from being axially displaced with respect to the through-hole. Such an arrangement facilitates manufacturing of the link rod, lever member and engagement mechanism.
Preferably, the through-hole has a greater size than the first end of the lever member, to facilitate adjustment of the relative position of the link rod with respect to the lever member.
In a preferred embodiment, the lever member has at least one longitudinal ridge, which permits smoothly slidable adjustment of the link rod along the lever member. Not only can the vertical movement of the pull rod assembly be effectively converted to the lever motion of the lever member, but also rotation of the lever member around longitudinal axis of the link rod can be reduced or avoided, such that an angle adjustment can be reduced or avoided when assembling the link rod.
In a particularly preferred embodiment, the longitudinal ridge comprises a vertically longitudinal ridge and a horizontally longitudinal ridge forming a cross-shaped cross section, so as to define a pair of top recesses and a pair of bottom recesses between two adjacent circumferential ridges. The cross-shaped cross section permits smoothly slidable adjustment of the link rod along the lever member. Not only can the vertical movement of the pull rod assembly be effectively converted to the lever motion of the lever member, but also rotation of the lever member around longitudinal axis of the link rod can be effectively avoided. Such rotation is usually considered as a factor in instability of the linkage device. At the same time, the angle adjustment can be effectively avoided when assembling the link rod.
In a specific embodiment, the engagement mechanism comprises a rear wall, a front wall, two side walls, and a longitudinal through-hole defined between the walls. The link rod is configured to be inserted through the longitudinal through-hole.
In a further preferred embodiment, the rear and front walls of the engagement mechanism have a first opening and a second opening, respectively. The rear wall is arranged away from the second end of the lever member and engages into the recess. As a result, the engagement mechanism is allowed to smoothly slide along the link rod.
In a particularly preferred embodiment, the first opening of the rear wall defines a pair of first engagement sides with a smaller distance there between, and a pair of second engagement sides with a greater distance there between. The engagement between the engagement sides of the engagement mechanism with the recesses of the lever member, especially with the pair of top recesses defined by the cross-shaped longitudinal ridge and circumferential ridge, allows the vertical movement of the pull rod assembly to be effectively converted to the lever motion of the lever member. Moreover, especially the arrangement that the rear wall is arranged away from the second end of the lever member, and the shape of the first opening of the rear wall allows the vertical movement of the pull rod assembly to be further effectively converted to the lever motion of the lever member when the engagement mechanism engages with the lever member.
More preferably, a pair of snapping protrusions is arranged at the lower portion of the pair of second engagement sides. Advantageously, snapping the pair of snapping protrusions into the pair of bottom recesses defined by the cross-shaped longitudinal ridge and circumferential ridge allows the more secure engagement between the engagement mechanism and the lever member. Meanwhile, owing to the configuration and size of the snapping protrusions, the secure engagement can be realized without much effort.
In an embodiment, the link rod has a pair of longitudinally arranged tracks, and the rear wall of the engagement mechanism forms a concave feature which defines a first guiding channel and a second guiding channel for receiving the pair of tracks in the longitudinal through-hole, which effectively guides the engagement mechanism.
In another embodiment, the link rod comprises an elastic stopping member for preventing the engagement mechanism from being detached, which provides a solution to prevention of dropping-off and loss of the relatively smaller engagement mechanism.
In another preferred embodiment, the drain plug linkage device further comprises a pivot assembly having a sleeve means and a spherical portion pivotably arranged in the sleeve means, wherein the spherical portion is fixedly attached to or integrated with the lever member between the first end and the second end of the lever member.
In yet another preferred embodiment, the spherical portion has a pair of substantially vertical planes, and the sleeve means has corresponding flat sections. In addition or as an alternative to the engagement of the longitudinal ridge and engagement side, the arrangement of the planes in the spherical portion allows to avoid rotation of the lever member around the longitudinal axis of the link rod, while still enabling the vertical movement of the pull rod assembly to be effectively converted to the lever motion.
In a further preferred embodiment, the drain plug linkage device further comprises an elastically deformable snapping means fixedly attached to or integrated with the pivot assembly, which facilitates assembling and disassembling of the pivot assembly.
Preferably, the snapping means comprises a pair of elastically deformable tabs, each having a flange and a press portion.
According to another aspect of the present invention, a drain plug linkage device is provided, comprising: a drain plug; a pull rod assembly; a lever member having a first end operatively connected with the link rod, and a second end configured to operate the drain plug; a pivot assembly mounted in a receiving port of a pipe, wherein the pivot assembly comprises a sleeve means and a spherical portion pivotably arranged in the sleeve means, the spherical portion being fixedly attached to or integrated with the lever member between the first end and the second end of the lever member; and an elastically deformable snapping means fixedly attached to or integrated with the pivot assembly, wherein the snapping means comprises a flange for engaging with a cut-out or an indention of the pipe.
In the drain plug linkage device of the present invention, it is not required to use a locknut in a limited space for mounting and supporting the pivot point of the lever member, i.e. the spherical portion. Instead, the spherical portion and its support arrangement is provided in form of an assembly. Consequently, simple assembling and disassembling is provided by simply snapping the assembled pivot assembly into the receiving port of the pipe with the elastic transformation of the snapping means.
In a preferred embodiment, the snapping means comprises a pair of elastically deformable tabs, each having the flange and a press portion.
In yet another aspect of the present invention, a method of assembling or disassembling the drain plug linkage device is further provided.
The additional features and advantages of the present invention will partially become apparent to those skilled in the art upon reading the disclosure, and the others will be described in the following embodiments with reference to the accompanying drawings.
The present invention is described in detail below with reference to the accompanying drawings.
The above and further advantages of the invention may be better understood by referring to the following description in conjunction with the accompanying drawings, in which:
In the present invention, same or similar reference signs represent same or similar features.
For a better understanding of the features, objects and effects of the present invention, the specific embodiments of the present invention will be described with reference to the figures. Although the figures are provided to represent some embodiments of the present invention, the figures are not required to be drawn in scale, and some features can be enlarged, removed or cross-sectioned to better illustrate and explain the disclosure of the present invention. The term “in the drawing” or similar terms used in the description do not necessarily refer to all the accompanying drawings or examples.
Some directional terms, such as “top”, “bottom”, “left”, “right”, “upwards”, “downwards”, used herein for describing the accompanying drawings will be understood to have their normal meaning and will refer to those directions as the drawings are normally viewed, and shall not be interpreted as a restriction to technical solutions in the appended claims.
The term “about” or “approximately” used herein will be understood by the person skilled in the art and will vary to some extent depending upon the context in which it is used.
Referring to
As shown in
The pull rod assembly 10 according to the present invention will be described generally with reference to
Consequently, when the pull rod 1 is connected with the link rod 2 by snapping, the pull rod connector 9 may snap into the receptacle 24 of the link rod 2, e.g., by means of press. The elastic deformable portions of the pull rod connector 9 now rest on the expansion portion without pressure acting thereon. Subsequently, the pull rod 1 is inserted into the central hole of the pull rod connector 9, and extend beyond the pair of elastic deformable portions, such that the connection between the pull rod 1 and link rod 2 is achieved by the pull rod connector 9. Optionally, when the pull rod 1 is being inserted, the pull rod connector 9 can be slightly pressed downwards, such that the elastic deformable portions are slightly expanded under the action of the expansion portion to facilitate the insertion of the pull rod 1. Accordingly, the pull rod 1 can reliably snap into the link rod 2 in a very simple way.
The pull rod 1 can be dismantled by e.g. pressing the pull rod connector 9, press it downwards against the expansion portion to expand the elastic deformable portions and thus the central hole by the expansion portion, and allowing the pull rod 1 to be detached from the link rod 2 and the pull rod connector 9 effortlessly. Afterwards, optionally, the elastic deformable portions are pushed close to each other to facilitate detaching the pull rod connector 9 from the receiving portion 20 of link rod 2. As an alternative, the pull rod connector 9 is unable to be detached, with different pull rods being inserted therein subject to different applications.
In this disclosure, an embodiment of the pull rod assembly 10 is disclosed in the co assigned pending U.S. patent application Ser. No. 14/246,684, which has been fully incorporated herein by reference, especially regarding the configuration of connection of the pull rod 1, pull rod connector 9 and link rod 2.
As an alternative, the present invention may cover the embodiments of other pull rod assemblies. For instance, the pull rod and link rod are connected in other manners or are integrated with each other, or the link rod per se is configured as a pull rod, which all falls within the scope of the present invention and may be combined with other inventive embodiments to obtain further embodiments.
The new configuration of operation and connection of the link rod 2 and lever member 3 according to the present invention, in particular by means of a slidable engagement mechanism 6 according to the present invention, will be described below with reference to the drawings.
Referring to
Particularly referring to
Although the configurations of these ridges are shown in the illustrated embodiment, it could be conceivable for the person skilled in the art of any other suitable shapes or configurations of ridges. For example, the circumferential ridges 32 and/or the longitudinal ridges 31, 34 have other shapes of cross section; and/or there are only the circumferential ridges without the longitudinal ridges arranged. Although less preferred, only the circumferential ridges can well allow the engagement of the slidable engagement mechanism 6 to prevent the lever member 3 from being displaced along the axial direction with respect to through holes 21 of link rod 2, as described below.
Specifically as shown in
Referring to
Particularly as shown in
Referring to
Still referring to
The adjustment of the relative position and operative connection between the lever member 3 and link rod 2 in accordance with the present invention is described below with reference to the drawings. In particular as shown in
When the adjustment of position is completed, the engagement mechanism 6, with its rear wall, slidingly engages into the corresponding recess 33 of lever member 3. In other words, as mentioned before, the first and second sections in the first opening 64 respectively engage with the longitudinal ridges laterally. Preferably, as shown in
Accordingly, the operative connection between the lever member 3 and the link rod 2 by means of the slidable engagement mechanism 6 of the present invention allows the vertical movement of the pivot assembly to be effectively converted to the lever motion of the lever member. Moreover, the adjustment of position and engagement are very simple with less or no snapping force required.
In the illustrated embodiment, the link rod 2 comprises the through-holes on which the engagement mechanism 6 slides, and the lever member 3 comprises the ridges and recesses. Nevertheless, it could also be conceivable of a reverse configuration, which falls fall within the scope of the present invention.
The new pivot assembly 7 and elastic snapping means for assembling the pivot assembly 7 are described below with reference to the drawings.
Referring to
Specifically as shown in
In particular as shown in
In the method of assembling the drain plug linkage assembly 100 according to the present invention, optionally the lever member 3 and link rod 2 may first be operatively connected with each other, and then the pivot assembly 7 is assembled into the receiving port 51 of pipe body 5, or vice versa, which falls within the scope of the present invention.
It shall be understood that although the present description is described in the respective embodiments, this does not mean one embodiment only covers one single solution. The specification is merely described in this way for the purpose of clear illustration, while the person skilled in the art shall take the specification as a whole, and is able to properly formulate the technical solution across the embodiments so as to form other embodiments that can be appreciated by the person skilled in the art. No single novel feature disclosed is not indispensable to all possible combinations, and each of the novel features can be combined with other prior arrangement to form new technical solutions, which all fall within the scope of the present invention.
The above are only exemplary embodiments of the present invention, and not for limiting the scope of the present invention. All the equivalent variations, modifications and combinations made within the spirit and scope of the invention by the person skilled in the art, shall fall within the claimed scope of the present invention.
Number | Date | Country | Kind |
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2014 1 01617206 | Apr 2014 | CN | national |
Number | Name | Date | Kind |
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484423 | Hale | Oct 1892 | A |
948033 | Alingham | Feb 1910 | A |
1597459 | Muend | Aug 1926 | A |
1848521 | Fleck | Mar 1932 | A |
3263243 | Doyle | Aug 1966 | A |
3453667 | Politz | Jul 1969 | A |
4192026 | Williams | Mar 1980 | A |
4218785 | Crawford | Aug 1980 | A |
4807306 | Hayman | Feb 1989 | A |
4903943 | Hochstrasser | Feb 1990 | A |
6061847 | Jourdan | May 2000 | A |
8136179 | Li | Mar 2012 | B2 |
Number | Date | Country |
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556241 | Aug 1932 | DE |
2946073 | May 1981 | DE |
Entry |
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Machine Translation for DE '241. |
Machine Translation for DE '073. |
Number | Date | Country | |
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20150299995 A1 | Oct 2015 | US |