This application claims the benefit of priority under Korean Patent Application No. 10-2010-0104679, filed on Oct. 26, 2010 in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference in its entirety.
This invention relates to drain plugs.
Various drain plug configurations have been proposed for sinks, tubs and the like. Certain popular types of drain plug configurations utilize various types of lever arms and the like configured to urge the drain plug member into and out of sealing engagement with a suitable mating surface. Other types of drainplug configurations utilize a “pop-up” mechanism that permits a plug device located in position in a suitable drain to move between a closed and sealed position that retains water in the tub, sink or suitable vessel and an open position that permits fluid to pass through the drain opening. The pop-up mechanism can have a suitable actuator that includes one or more biasing means. The biasing means can either be positioned to maintain the seal mechanism in the closed position, to maintain the seal mechanism in the open position or multiple biasing means can be used to accomplish both activities.
Typically, the “pop-up” device is configured such that pressure on an upper surface of the moveable member of the device causes the upper portions of the drain plug body to compress a suitable seal in to position relative to an associate surface of the affected drain. Additional or subsequent pressure on the top surfaces of the device trigger the release of the suitable biasing means and the actuation of a counter biasing means that causes the upper body of the device to raise “pop-up” and the associated seal to be removed from contact with the associated sealing surface.
The “pop-up” top device is favored in many applications because the resulting mechanism presents a clean ascetically pleasing surface and permits the drain plug member to remain anchored or associated in the drain so that it may not be misplaced. Additionally, the configuration of the pop-up device typically permits one-handed use and eliminates the need for complex lift mechanisms and lever arms that can freeze or break.
This type of device is not without drawbacks. Among the drawbacks are the difficulties encountered in removing the device from engagement with the associated drain in the event that repair is required. Typically, the pop-up device includes a central screw that must be fastened to an associated mounting spider located in the drain. The central screw must be loosened in order to disengage the moveable plug member from the drain. Over time the screw head becomes marred and degraded, making it difficult to remove the device as needed. Also, removal and reinsertion comes with the risk of cross threading that can destroy the maidenly threaded surface on which the moveable plug member is fastened.
Because of the configuration of the conventional pop-up devices, the mechanism is prone to clogging. This is particularly problematic when used in tub drains associated with shower heads and/or sink drains in which users wash their hair. Over time, hair accumulates around the pop-up drain mechanism and the spider impeding the free flow of water through the open drain. This necessitates removal of the plug member and manual removal of any hair, soap particles or other material that has accumulated on and around the spider.
Thus, it would be desirable to provide a drain closure device having a drain plug member that can be readily and effectively removed from engagement in the drain as desired or required. It is also desirable to provide a drain closure device that can provide effective and efficient removal with associated cleaning action for either pop up type devices or devices not so configured.
Disclosed herein is a drain closure device for a vessel that has an interior surface and a drain hole defined in the interior surface. The drain closure device includes a drain plug configured to be telescopically received in the drain hole or central throughshaft defined in the insert sleeve associated with the drain hole. The drain plug has a first and an opposed second end as well as an outer body extending there between and a seal positioned proximate to the first end. The drain plug seal is moveable between a first contacted sealing position and a second open position. The drain plug includes a seal member that is attached to the outer body at a location proximate to the first end of the drain plug and extends outward therefrom. The drain plug also includes a connection member located on a second end of the body of the drain plug. The connection member is configured to releasably engage with the at least one lateral shoulder associated with either the drain opening or the drain plug movement mechanism. The drain plug device also includes means for biasing moving the drain plug device from the first contracted position to the second expanded position and means for maintaining the drain plug device in the first contracted position.
The drain plug movement mechanism movement can be configured as a biasing member that translates one portion of the drain plug relative to another portion such as that which is found in “pop up” mechanisms. It is also possible that the movement mechanism can be configured as a suitable lever arm in certain embodiments. It is also contemplated that the easy-removal drain plug device can be configured to accommodate other movement mechanisms as desired or required.
In the various drawings views, like reference numerals are used for like elements:
The drain closure device as disclosed herein can be employed in various vessels to facilitate easy use and cleaning of various drains in tubs, sinks and the like.
Throughout the various embodiments, the drain closure device 10 as disclosed herein broadly includes a drain plug 12 releasably insertable in an associated drain opening and configured to be telescopically moveable relative the associated drain opening. The drain plug 12 is configured with a suitable connection member configured to operably engage structure associated with the drain opening. The structure to which the connection member engages can be integral to the drain or can be configured on a suitable insert member including but not limited to a device such as an insert sleeve configured to be positioned in the drain opening. In embodiments such as those depicted in
When an insert sleeve is employed, it can be configured to be telescopically received and connected to a drain hole D defined in a suitable vessel V. Non-limiting examples of insert sleeve configurations are depicted in the embodiments in
The vessel V can be any suitable vessel configured to contain liquids such as water. In various embodiments, it is contemplated that the vessel V will be a suitable bathtub, sink or the like. The vessel will be configured to permit the user access to the interior surface thereof. Thus, devices such as sinks and tubs are particularly, but not exclusively, contemplated.
The drain closure device 10 can include suitable means for engaging the drain plug 14 in fixed relationship relative to the drain opening such that the drain plug 14 can translate between a drain-open and a drain-closed position. Non-limiting examples of such engagement means include at least one lateral shoulder that is configured to be connected to one of the drain plug 12, drain pipe P or insert sleeve 14.
Where an insert sleeve 14 is utilized, the sleeve 14 can be configured in any suitable manner to be engaged in the drain opening. Insert sleeve 14 can be configured to be either removeably or permanently connected to the region of the vessel V proximate to the drain hole D. In many instances, the connection will be of a permanent or semi-permanent nature. By the terms “permanent” and “semi-permanent” it is taken to mean that the sleeve will be mounted in such a fashion as to resist removal or ease-out during normal operation of the associated vessel V. In various embodiments depicted herein, the insert sleeve 14 is configured with an outwardly oriented threaded surface that will be described in greater detail subsequently. Other insert sleeve connection mechanisms are with in the purview of this disclosure.
It is within the purview of the present disclosure to utilize the drain closure device 10 in suitable tubs or sinks as desired. The device 10 can be used as a retrofit for drains that previously employed a lever-type closure device. One non-limiting example of such retrofit is set forth in the embodiment set forth in
As depicted in various drawing figures, the insert sleeve 14 has an exterior facing surface 16 that is configured to be received on a corresponding surface defined in the vessel V. Where desired or required, the exterior facing surface 16 can be threaded in a manner that corresponds with a suitably threaded surface located on an interior face of the corresponding drain opening. In the embodiment as depicted in
The insert sleeve 14 also includes a suitable lower region 20 that is distal to the upper region 18. In various embodiments, for example those depicted in
It is also considered to be within the purview of this disclosure to configure the fitting 19 or associated drain pipe P with suitable lateral shoulder(s) 22 in the absence of an insert sleeve 14.
The insert sleeve 14 defining a central throughshaft will have sufficient configuration to permit the suitably rapid egress of fluid from the associated tub or sink. Typically, such throughshafts are circular in diameter. However, the present disclosure is not limited solely to such configurations.
It is also within the purview of the present disclosure that device can be configured to accommodate lateral shoulder(s) positioned on and projecting from the associated drain plug member. In the embodiment depicted in
An alternate configuration of the engagement means is depicted in
The drain closure device 10 includes a suitable drain plug 12, 112 configured to be telescopically received in the drain opening D and/or the central through shaft as defined in the insert sleeve 14, 114. In addition to the engagement mechanism, the drain plug 12, 112 includes a central body 30, 130 having a first or upper end and an opposed second or lower end as determined when the drain plug 12, 112 is in position in the associated drain opening D.
The drain plug 12 also includes a head 32 mounted to the first or upper end of the outer body 30 as well as a suitable seal 34 associated with the head and outer body in a suitably sealing manner. The head 32 can be mounted on the outer body 30 by any suitable means. Where desired or required, the head 32 can be integrally formed with the outer body 30. In various embodiments, seal 34 extends laterally outward from the outer body 30, 130 to a position sufficient to contact the associated vessel surface as desired or required.
Head 32 can be configured to include one or more elements. In the embodiment depicted in
In the embodiment depicted in
The configuration of cap 32A can vary depending upon the specific end use application. Non-limiting examples of possible configurations for cap 32A are illustrated in the various drawing figures. In the embodiment depicted in
The seal 34 can be attached to the outer body 30, 130 by any suitable mechanism. It is contemplated that the seal will composed of a suitably flexible sealing material that can provide a water tight compression seal. The connection as depicted in
The drain plug 12 as defined herein is a device that can be moveable between a first sealed position and a second drain position. The sealed position is illustrated variously in
In the various “pop up” type devices the head 32 and associated seal 34 move between the first sealed position in which the seal 34 sealingly engages the surface of the vessel V and/or insert sleeve 14 in a manner that prevents the egress of fluid from the associated vessel through the drain mechanism and a second position that permits fluid to exit through the drain. The second or drain position is one in which the seal member 34 is removed from contact with the vessel and/or the associated insert sleeve in a fashion that permits and facilitates the removal of water or other liquid from the vessel through the drain. In the embodiment set forth in
Various pop-up type devices can be employed in the device in the present invention. The non-limiting example depicted in
The upper portion 46 of the outer body includes a suitable inner cavity 52 that communicates with the upper portion of the outer body. The cavity 52 is configured to receive the upper portion of the bolt 44 as well as a suitable biasing means such as spring 42. The upper portion 46 of the outer body 30 is configured such that downward pressure on the head 32 associated with the outer body 30 compresses the upper portion 46 of the outer body downward over the lower portion 48 against the biasing force exerted by the lower biasing means such as spring 45. The downward pressure permits the biasing means 42 to engage against the upper member of the bolt 44 to move the member relative to stop 54 configured on bolt 44 and suitable mating members 56 contained in ferrule 58 to lock the upper body member 46 and lower body member 48 in the compressed configuration and maintain the drain plug member 12 in the compressed or sealed until an additional counter pressure is exerted on the drain plug 12 to reengage the lower biasing means. Non-limiting examples of suitable mating patterns for members 56 and 58 throughout the compression and decompression sequence are illustrated in
Various alternate locking mechanisms are presented in various drawing figures such as
The drain plug 12 includes connection member 60 configured to axially position the associated drain plug relative to the drain hole or opening D and/or the insert sleeve 14. The connection member 60 and drain/insert sleeve are each configured with at least one of a lateral shoulder member 22, 122 and/or a lateral slot member. The connection member 60 is positioned proximate to the lower region of the outer body 30 and is configured to engage the associated drain structure to maintain the drain plug in position during routine operation as well as to permit disengagement and removal of the drain plug 12 when desired or required for clearing, cleaning and the like.
In the embodiment depicted in the drawing in
The lateral slot(s) such as lateral slot 62 configured in connection member 60 can be suitably configured to engage the terminal end 26 of the associated lateral shoulder 22. The lateral slot 62 of the connection member will have a width greater than the thickness of the lateral shoulder 22. The lateral slot 62 located in connection member 60 also has sufficient depth to maintain the lateral shoulder 14 in secure engagement therewith. In the embodiment depicted in
In order to remove the drain plug 12 from engagement in the drain, the drain plug 12 is rotated in the opposite direction until contact is made with the entry slot wall 70. After contact is made, the drain plug mechanism 12 can be lifted from engagement with the insert sleeve 14 or suitable lateral shoulder elements configured on the associated drain member.
If desired or required, the drain plug 12 can also include a suitable outwardly extending sweeper arm 72 that is configured to extend outward from the outer body to a terminal position proximate to the inner surface 24 of the insert sleeve. The sweeper arm 72 is contiguously attached to the drain plug 12 at a suitable location. In various embodiments, the sweeper arm 72 is position proximate to the lower end of the drain plug 12. In the embodiment depicted in
The sweeper arm 72 also will have a configuration suitable to snag and contain any hair or other debris that may pass through the drain opening while permitting and facilitating water flow through the drain opening. In the embodiment depicted in
During insertion, the drain plug 12 is brought into engagement with the lateral arms at lateral opening 64 and rotated in the direction of the arrows shown in
When the drain plug device as disclosed herein is removed from engagement with the insert member 14, the sweeper arm 72 sweeps proximate to the inner surface 24 of the insert device snagging hair or any other material to facilitate its easy removal from engagement in the insert sleeve 14. Upon removal of the drain plug 12, hair or other material can be removed from contact with the sweeper arm 72 by any suitable means prior to reinserting the drain plug 12 in the closure device 10.
One alternate attachment embodiment is depicted in
Another alternate attachment embodiment is depicted in
The drain plug 12 configured with the pop up mechanism can be maintained u position utilizing the lateral slot 62 as previously configured and depicted in many applications. In certain embodiments, it is desirable to provide various locking mechanisms configured to maintain the drain plug 12 in fixed engagement with a suitably configured associated insert sleeve 14. One non-limiting example of a suitable locking mechanism illustrated in the embodiment depicted in
In the embodiment set forth in that embodiment, the lateral slot 64 of connection member 60 is configured with an entrance region 70 defined by a lower arm 73 oriented essentially perpendicular to the lowermost region of the drain plug 12. The interior-facing surface of the of the lower arm has a least one detent member 74 bounded on one end by a locking wall or stop 76 on the interior region and on the opposite end by a shoulder 78. The locking wall or stop 76 is a wall member configured to contact a mating locking surface of lateral arm. In various embodiments, the wall defining locking wall or stop 76 is disposed at a first incline relative to arm 73. The locking wall or stop 76 is configured with an incline having a slope oriented at an angle relative to vertical sufficient to provide a locking arrangement between the lateral slot and associated shoulder. In certain embodiments, it is contemplated that the incline will have a slope of approximately 45 degrees±15 degrees.
Detent member 74 is defined by an opposed angularly inclined opposed wall 80 that extends between the lowest portion of the detent member 74 and the shoulder 78. The angularly inclined opposed wall 80 has an incline that it less that the incline of locking wall or stop 76. In various embodiments, the incline of the angularly inclined or opposed wall 80 can have a slope suitable such that the torque required to disengage the associated lateral shoulder is less than that required to achieve initial engagement. In certain embodiments, the inclined opposed wall 80 can have an incline of 15 degrees±10 degrees.
The leading surface 82 of entrance region 70 has a slope with a value between that of the forward wall 60 and the locking wall or stop 76. In certain specific embodiments, the slope of leading surface 82 will have a value that is between the incline value for the locking wall or stop 76 and the incline value for the inclined opposed wall 80. In certain embodiments, the incline value for leading surface 82 will be approximately 45 degrees±15 degrees.
The entrance region 70 can be configured with a forward guide region 84 configured to direct and orient the associated lateral arm 22 into engagement with the leading surface 82.
The insert sleeve 14 can be configured with one or more lateral arms 22 configured with a surface 86 configured to engage the inwardly facing region of the arm 73 in mating engagement. In the embodiment illustrated in
When the leading surface 88 engages the forward edge of the associated lateral shoulder 22, rotational movement of the associated drain plug 12 relative to the insert sleeve 14 urges the leading surface 82 of the lower arm 73 past the lowest portion 90 of the lateral arm 22. The lateral shoulder 22 is past the leading edge, the lower surface of lateral shoulder 22 comes into the engagement with the detent defined by opposed faces 74, 76.
The lower face of the lateral shoulder 22 can be configured with sloping surfaces that correspond to the surfaces defined in the lower arm 73. Forward surface 92 has a first slope roughly corresponding to the slope of surface 76. Rearward surface 94 has a second slope that corresponds to the slope of surface 74 and is less than the first slope of surface 92.
The associated insert sleeve 14 as depicted has a threaded outer surface 96. The sloped surfaces 76, 92 are positioned so as to correspond to the insert or tightening direction of the outer threaded surface 96 of insert sleeve 14. The second slopes are located on the directionally opposed surfaces. The positioning of the respective sloped surfaces will result in general tightening of the device 10 with insertion of the drain plug 12; while the lesser slope of the opposed surfaces 74, 94 will permit rotational movement of the drain plug 12 relative to the insert sleeve without associated movement of the insert sleeve 14. In this manner locking torque is greater that unlocking torque. Thus the torque need to remove the drain plug 14 does not undo the torque necessary to position the drain plug 12 and/or the insert sleeve 14.
In the embodiment illustrated, the drain plug 14 has a pair of sweeper arms 72 in opposed relationship to one another. It is contemplated that sweeper arms 72 can be positioned above the detent defined in the lateral arm 73. Where desired or required, the drain plug can be configured with additional sweeper arms 72. In the embodiment depicted in
The cap 32A in the embodiment depicted in
While the invention has been described in connection with certain embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.
Number | Date | Country | Kind |
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10-2010-0104679 | Oct 2010 | KR | national |
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1568823 | Aug 2005 | EP |
52068563 | Jun 1977 | JP |
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Entry |
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International Search Report for PCT/KR2011/008025, dated May 16, 2012 with English translation. |
Number | Date | Country | |
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20120097679 A1 | Apr 2012 | US |