This application claims the benefit of provisional patent application Ser. No. 10/837,492
Not Applicable
Not Applicable
1. Field of Invention
This invention generally relates to a drain trap with an alarm sensor, specifically to a drain tray of the type used in Heating, Ventilation and Air Conditioning system.
2. Prior Art
The Heating Ventilation Air Conditioning (HVAC) air handling units are provided with drain traps that provide a water seal-forming wall in condensate drain and prevent odor sanitary sewer gases, unfiltered air from entering the supply air and impacting indoor air quality. During the summer the air handling unit provides cooling, which in return develops condensation and is the primary element for a drain trap successful operation. The condensation is removed by the condensate drain which include a drain trap. During the winter months, when the air conditioning system is operating in the heating mode, condensate drain traps frequently become dry and do not provide a seal against the ingestion of polluted air or gases from sanitary sewers or other disposal places. Modem HVAC systems do not provide for detecting this critical malfunction. Current HVAC drain trap have no ability to detect if a drain trap is dry allowing the ingestion of polluted air from the sewer into the air conditioning system.
There are a number of patents which have been directed to HVAC related drain traps. None solve this serious problem. U.S. Pat. No. 6,584,995 discloses a device which allows a user to treat microbial and bacteria growth inside a HVAC condensate drain line or clear a clogged line without cutting into a drain line. Our valve is an in-line condensate drain line valve that can be installed easily, quickly and economically either during new construction or onto existing HVAC systems. The HVAC user can add household bleach to the condensate line, which inhibits microbial and bacteria growth without cutting into or disassembling the drain line. The design of our valve allows the user to perform safe routine maintenance to the HVAC drainage system without having to resort to expensive and repetitive service call repairs over the lifetime of the HVAC system. The valve is further designed to prevent undesirable reverse airflows into the HVAC system and home or building caused by a dry water trap in the condensate drain. The prevention of reverse airflows and reduction of microbial and bacteria growth will have a positive impact of indoor air quality. The U.S. Pat. No. 6,584,995 The HVAC Enviro-clean Valve as shown in
U.S. Pat. No. 4,497,337 discloses a device which automatically charges water into a sewer line from a water line containing water under variable pressure comprises a case having a longitudinal bore and means for connecting the case in series flow in the water line. A hollow shaft is mounted in the case and extends from the downstream portion a predetermined distance toward the upstream portion thereof. A piston slidably mounted on the shaft divides the bore of the case into an air chamber downstream of the piston and a water chamber upstream. A floating seal is mounted within the water chamber upstream of the piston and hollow shaft. The seal is advanced and retracted with fluctuations if water pressure in the water line. In its retracted position it charges the water chamber with water and compresses the air in the chamber. In its advanced position, it discharges the water content of the water chamber into the trap, thereby maintaining the water level thereof. The U.S. Pat. No. 4,497,337 provide continuous charging of water as shown in
U.S. Pat. No. 4,918,935 discloses and apparatus to remove liquid from a chamber (B) of sub-atmospheric pressure in an air conditioning system wherein a liquid removal conduit (28) is connected to communicate with a chamber of sub-atmospheric pressure and with a condensate disposal place. Air at a pressure above ambient pressure, is delivered through an air line (30) into the flow control (10) between the chamber of sub-atmospheric pressure and the condensate disposal place. The flow rate of air into the liquid removal conduit (10) is controlled to permit flow of liquid through the conduit toward the condensate disposal place while preventing flow of gas through the conduit toward the chamber (A) of sub-atmospheric pressure. The flow rate of gas is controlled by a valve (48) in an air line (30) connected to the conduit (28) and by forming a tortuous path 50(a), 50(b), 50(c), and 50(d) in the flow control (10) to induce a loss in gas pressure without restricting flow of liquid.
U.S. Pat. No. 4,918,935 discloses a fluidic flow device that is supplied with air from the discharge of the HVAC fan This air is then directed to the condensate conduit which in return seals the sanitary sewer gases from entering the fan. When the fan is shut off during unoccupied mode the fluidic flow control seal vanishes allowing the sanitary gases to freely enter the fan chamber. Negative air pressure in a fan plenum when that fan is off is quite common i.e. building HVAC fans are off but toilet exhaust fans are all on and drawing air from all convenient sources. The fifth embodiment
In its basic concept, this invention provides a drain trap monitoring system for condensate drains lines, several objects and advantages are:
(a) To provide a microprocessor design to process drain trap operation.
(b) To provide a liquid level sensor at the drain trap that immediately sensors a malfunctioning drain trap 24 hours a day seven days a week.
(c) To provide a control panel alarm indicator.
(d) To provide a automatic prime valve that will be triggered by the liquid level sensor an correct dry drain trap alarm condition to a normal operating condition.
Further objects and advantages are to provide a operational test switch enabling the HVAC personnel to test drain trap alarm
In accordance with the present invention, an HVAC Drain Trap Alarm comprises of a liquid level sensor situated within the drain trap an communicating to a microprocessor and activating an alarm condition when the fluid level within drain trap drops below a predetermined level, and alarm means liquid level sensor has sensed the fluid within drain trap is below a predetermined level.
In a further embodiment, the present invention is an HVAC Drain Trap Alarm comprising a liquid level sensor communicating to a microprocessor and activating a automatic prime valve solenoid and providing fluid to drain trap until alarm condition is return to normal operation.
In yet a further embodiment, the present invention an HVAC Drain Trap Alarm comprising a liquid level sensor situated within a drain trap an communicating to a microprocessor and signaling an remote alarm.
In yet a further embodiment, the present invention an HVAC Drain Trap Alarm comprising a liquid level sensor communicating to a microprocessor and signaling an control panel alarm.
The present invention is described with reference to the enclosed. The present invention is a Drain Trap Alarm. The purpose of the system is to registrar an alarm when the fluid level within drain trap drops below a predetermined level and activate an automatic prime valve providing fluid to the dry drain trap. The Drain Trap Alarm monitors drain trap functions at all times for safe operations, and is an improvement over the current drain trap used for HVAC equipment.
Referring to
In a most preferred embodiment of the invention is illustrated in
The drain trap alarm output comprises
1) Microprocessor de-activating the control panel normal indicator 66
2) Microprocessor activating an control panel alarm indicator 68
3) Microprocessor de-activating the remote normal 76
4) Microprocessor activating an remote alarm 74 comprising of a output signal that communicating a alarm condition to any remote device.
5) Microprocessor activating an automatic prime valve 30
The drain trap normal output comprises
1) Microprocessor de-activating the control panel alarm indicator 68
2) Microprocessor de-activating remote alarm 74
3) Microprocessor de energizing automatic prime valve 30
4) Microprocessor activating control panel normal indicator 66
5) Microprocessor activating an remote normal 76+comprising of output signal communicating a normal condition to any remote device.
The preferred Drain Trap Alarm is illustrated in
The liquid level sensor 20 is illustrated in
The drain trap
1) The liquid level sensor port 12(b) comprises of a ¼ inch NPT. Internal thread with liquid level sensor connected to this port
2) The automatic prime valve port 12(c) comprises of a ¼ inch NPT. internal thread with a fixed air gap fitting 28 outlet is connected to this port as is well known that a air gap is required to prevent cross-connection with domestic water conduit 32
3) The drain trap test port 12(a) comprises of a ¼ inch NPT. Internal thread port with the inlet of drain trap test valve attached to port and outlet open to the external atmosphere.
The microprocessor flow chart is shown at
1) Microprocessor de-activating the control panel normal indicator 66
2) Microprocessor activating an control panel alarm indicator 68
3) Microprocessor de-activating the remote normal 76
4) Microprocessor activating an remote alarm 74 comprising of a output signal that communicating a alarm condition to any remote device.
5) Microprocessor energizing an automatic prime valve 30 to supply fluid when the fluid level within drain trap drops below a predetermined level. The liquid level sensor includes a delay circuit that controls a delay period between a time that a liquid is initially sensed by liquid level sensor and a time when said output signal is generated. The microprocessor will perform the following when liquid level sensor input 82 signals a normal condition:
1) Microprocessor de-activating the control panel alarm 68
2) Microprocessor de-activating remote alarm 74
3) Microprocessor de energizing automatic prime valve 30
4) Microprocessor activating control panel normal indicator 66
5) Microprocessor activating an remote normal 76 comprising of output signal communicating a normal condition to any remote device.
The Drain Trap Alarm is a critical device in maintaining proper indoor air quality and is provided with a convenient means of quickly testing such a device. The Drain Trap Alarm operational test comprises of a momentary switch that activates microprocessor output that energizes drain trap test valve 10 and when the fluid level within drain trap drops below a predetermined level the drain trap will be in alarm condition and perform the following:
1) Microprocessor de-activating the control panel normal indicator 66
2) Microprocessor activating an control panel alarm indicator 68
3) Microprocessor de-activating the remote normal 76
4) Microprocessor activating an remote alarm 74 comprising of a output signal that communicating a alarm condition to any remote device.
5) Microprocessor energizing an automatic prime valve 30 to supply fluid when the fluid level within drain trap drops below a predetermined level. The Drain Trap Test can be accomplished in less than 5 minutes.
The present alternative embodiments is described with reference to the enclosed. The present alternative embodiments invention is a Drain Trap Alarm. The purpose of the system is to registrar an alarm when the fluid level within drain trap drops below a predetermined level. The Drain Trap Alarm monitors drain trap functions at all times for safe operations, and is an improvement over the current drain trap used for HVAC equipment.
Referring to
The drain trap alarm output comprises
1) Microprocessor de-activating the control panel normal indicator 66
2) Microprocessor activating an control panel alarm indicator 68
3) Microprocessor de-activating the remote normal 76
4) Microprocessor activating an remote alarm 74 comprising of a output signal that communicating a alarm condition to any remote device.
The drain trap normal output comprises
1) Microprocessor de-activating the control panel alarm 68
2) Microprocessor de-activating remote alarm 74
3) Microprocessor activating control panel normal indicator 66
4) Microprocessor activating an remote normal 76+comprising of output signal communicating a normal condition to any remote device.
The alternative Drain Trap Alarm is illustrated in
The liquid level sensor 20 is illustrated in
The drain trap
1) The internal threaded port 12(b) comprising of ¼ inch NPT. with liquid level sensor connected to this port
2) The internal threaded port 12(c) comprising of a ¼ inch NPT. with ¼ inch threaded plug 84(a) to manually prime drain trap with fluid.
3) The internal threaded port 12(c) comprising of a ¼ inch NPT. with inch threaded plug 84(b) provided for routine service to drain trap.
The alternative embodiment of the invention provide a Drain Trap Alarm without the Drain Trap Alarm operational test. This alternative embodiment provide options that design conditions might require but still provide the three basic requirements of the Drain Trap Alarm
1-Monitoring drain trap function at all times.
2-Notify personnel of dry drain trap condition.
3-Providing an access port so fluid can be supplied to dry drain trap.
The microprocessor flowchart is shown at
1) Microprocessor de-activating the control panel normal indicator 66
2) Microprocessor activating an control panel alarm indicator 68
3) Microprocessor de-activating the remote normal 76
4) Microprocessor activating an remote alarm 74 comprising of a output signal that communicating a alarm condition to any remote device.
The microprocessor will perform the following when liquid level sensor input 82 signals a normal condition.
1) Microprocessor de-activating the control panel alarm 68
2) Microprocessor de-activating remote alarm 74
3) Microprocessor activating control panel normal indicator 66
4) Microprocessor activating an remote normal 76 comprising of output signal communicating a normal condition to any remote device.
Accordingly the reader will see that the Drain Trap Alarm of the invention provides a highly reliable operating device that can continuously monitor drain trap operation and process this information and immediately notify operating personnel that drain trap is malfunctioning. This rapid notification of the drain trap malfunction provides the assurance to the people occupying space that personnel responsible for operating HVAC equipment will be notified of drain trap malfunction. The drain trap design is an remarkable device that only requirement for separating the contaminated air, unfiltered air, unconditioned air from being drawn into supply air system is WATER. This drain trap operation theory works when water is readily available, however water for a Air Handling Unit condensate drain trap is only available during air conditioning season and combining a lack of water with evaporation of water results in dry drain trap condition The AHU design is to supply uncontaminated air filtered air, and conditioned air to the occupied space that the fan supplies, however when condensate drain trap becomes dry these design characteristics of the AHU change. Now the AHU is supplying contaminated, unfiltered, and unconditioned air to the occupied space. The Drain Trap Alarm has the design capability of monitoring, notifying, and reacting to condensate drain malfunctions.
Furthermore, the Drain Trap Alarm has the additional advantages in that the microprocessor provides operational test switch enabling the HVAC operating personnel to quickly test Drain Trap Alarm.
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