The present disclosure relates generally to drainage systems and more particularly to drainage devices for use in providing a flow path below basement floors for water seeping in between foundation walls and footing to prevent water leakage onto basement floors.
A problem in many basements is wet or damp basement floors caused by water seeping under the foundation wall and flowing up between the foundation wall and the basement floor. It is not practical, or even desirable, to prevent water from seeping under the foundation wall. Water pressure build-up behind the wall can damage the wall. Therefore, drainage systems are used to provide a flow path for water entering between the foundation wall and footing to a sump, thus preventing the water from flowing up between the foundation wall and basement floor.
In one aspect, a corner drainage device generally comprises a first wall member having a foundation section and a footing section, and a second wall member having a foundation section and a footing section. A first hinge joins the first and second wall members to permit pivoting of one of the first and second wall members relative to the other of the first and second wall members to form a corner at the first hinge. The footing section of the second wall member includes an overlap portion configured to overlap the footing section of the first wall member when the first hinge forms the corner, the overlap portion configured to overlap the footing section of the second wall member in closely conforming engagement at infinite increments of overlap to permit formation the corner at the first hinge.
In another aspect, drainage system that is for use under a floor in a structure including the floor, a foundation wall, and a footing located below the foundation wall The drainage system generally comprises a first drainage device configured to fit on the footing adjacent the foundation. The first drainage device is formed with a series of feet projecting down from the first drainage device for spacing the first drainage device off of the footing to permit water to flow under the first drainage device. A second drainage device is configured to fit on the footing overlapping and to be nested with the first drainage device. The second drainage device is formed with a series of feet projecting down from the second drainage device for spacing the second drainage device off of the footing to permit water to flow under the second drainage device. A third drainage device is configured to fit on the footing adjacent the second drainage device. The third drainage device is formed with a series of feet projecting down from the third drainage device for spacing the third drainage device off of the footing to permit water to flow under the third drainage device. A bridge drainage device is configured to bridge the second and third drainage devices, and is formed with smooth surfaces to prevent nesting engagement with the feet of at least one of the second and third drainage devices.
In still another aspect, a bridge drainage device that is for use under a floor in a structure including the floor, a foundation wall, and a footing located below the foundation wall to bridge between first and second drainage devices. The bridge drainage device is constructed for placement on the first and second drainage devices on the footing adjacent the foundation wall prior to installation of the floor to permit water to flow along the footing under the floor. The bridge drainage device generally comprises a wall member for bridging the first and second drainage devices. The wall member has a first surface facing away from the footing and foundation wall when the bridge drainage device is placed on the drainage devices on the footing, and a second surface facing generally toward the footing and the foundation wall when the bridge drainage device is placed on the drainage devices on the footing. The wall member comprising a wall section for facing the foundation wall and a footing section for facing the footing, the wall member being free of protrusions for nesting with at least one of the first and second drainage devices.
and
Corresponding reference characters indicate corresponding parts throughout the several views of the drawings.
Referring now to the drawings, and first to
The drainage tile 10 comprises a wall member 30 including a wall section 30A that is located adjacent to the foundation wall 14, and a footing section 30B that is located generally adjacent to the footing when the drainage tile is placed on the footing. The wall section 30A and the foot section 30B are connected together by a hinge 62 that permits bending of the wall and foot sections relative to each other about a longitudinal axis of the drainage tile 10. In one embodiment, the angle between the wall section 30A and the footing section 30B is about 115°. Other angles may be used within the scope of the present invention, but there is some advantage to having the angle be greater than 90° so that the wall sections 30A, 30B are deflected from a relaxed condition as installed on the footing 16. A first surface of the wall member 30 faces generally away from the foundation wall 14 and/or footing 16, and a second surface of the wall member faces generally toward the foundation wall and/or footing. The wall member 30 includes protrusions that project outwardly from the second surface of the wall member and open at the first surface. The protrusions include spaced apart feet 32 depending from the footing section 30B of the wall member 30. The feet 32 are hollow and open upwardly through the first surface of the wall member 30 for receiving material poured to form the floor 12 whereby the weight of the floor is supported by the floor material within the feet and not by the wall member. Each foot 32 comprises a bottom wall 34 and a sidewall 36 which is generally frustoconically shaped (although the sidewall may having other shapes such as cylindrical), as can be seen in
The feet 32 define fluid flow channels 40 for water seeping from between the foundation wall 14 and the footing 16 and allow water to flow freely underneath the floor 12 and along the footing, either into the gravel or to the drain. The placement of the feet 32 is such that the flow channels 40 allow water to travel both longitudinally and laterally with respect to each foundation wall 14. The size and number of feet 32 may vary as long as there is enough surface area provided by the feet to allow for adequate support for the wall member 30 upon pouring the floor material over the drainage tiles 10. It is to be understood that the feet 32 may vary in size and spacing without departing from the scope of this invention. The height of the feet 32 should be sufficient to provide adequate flow rates through the flow channels 40 so that under worst case conditions the water will be permitted to flow freely without causing pressure to build up due to water entering the structure at a faster rate than it can be removed. The wall member 30 and feet 32 are desirably integrally formed from a thin (e.g., 0.04 in.) single sheet of material (e.g., polyethylene terephthalate glycol-modified, “PETG” plastic). The drainage tile 10 may be formed from a polymeric material or other suitable material which is impervious to water and strong enough to retain its shape after the concrete floor is poured and until the floor 12 sets. The drainage tile 10 is preferably sized to extend outwardly beyond the footing 16 so that a portion of the drainage tile 10 covers the rock 20 to permit flow of water between the footing and the rock (
The wall section 30A of the of the wall member 30 also has protrusions in the form of vertical, elongate channels 42 and horizontal, elongate channels 44 spaced along the length of the drainage tile 10. As will be explained more fully below, the vertical and horizontal channels 42, 44 constitute “connecting protrusions” in the illustrated embodiment. The use of the terms “vertical” and “horizontal” are for convenience and describe the position of the channels 42, 44 when the drainage tile 10 is installed on the footing 16. However, channels may have other orientations without departing from the scope of the present invention. For example, the channels may be other than vertical and horizontal, the channels may all be oriented in the same direction, or some channels may be eliminated altogether. Still further and without limiting the generality of the disclosure, the channels may not necessarily be elongate, and may have different shapes from each other.
As shown in
Referring now to
Desirably, the fit of the vertical channels 42′ of the drainage tile 10′ in the corresponding vertical channels 42 of the drainage tile 10 and the fit of the horizontal channels 44′ in the horizontal channels 44 is such that there is interference between the nested vertical channels 42, 42′ and horizontal channels 44, 44′ that prevents the channels from being separated without the application of some considerable manual force. For example in one embodiment, it is possible after the connection is made to pick up either one of the drainage tiles 10, 10′ so that the overlap is lifted off the ground and turned upside down without losing the connection. It is believed that the orientation of the end walls 48, 48′ of the vertical channels 42, 42′ and the side walls 52, 52′ of the horizontal channels 44, 44′ is particularly helpful in preventing the drainage tile 10′ from sliding upward with respect to drainage tile 10. The feet 32, 32′ of the overlapping sections also nest in this arrangement, but do not provide an interference fit. The interference fit of the vertical and horizontal channels 42, 42′, 44, 44′ holds the feet 32, 32′ of the overlapping sections in the nested configuration. In turn, the feet 32, 32′ hold the drainage tiles 10, 10′ from substantial relative movement in a plane parallel to the footing. Together, this keeps the overlapping sections of the tiles 10, 10′ from separating which could cause concrete to move between the tiles, which is undesirable. It is to be understood that not both of the vertical channels 42, 42′ and the horizontal channels 44, 44′ need to have an interference fit.
The drainage tile 10 further includes a finish surface 60 that is located between the vertical channels 42 and the horizontal channels 44. The finish surface 60 extends the length of the drainage tile 10 and is about one inch in height. The configuration of the finish surface 60 may be other than described within the scope of the present invention. However, it is desirable to have a smooth, flat surface that is located where the top surface of the concrete floor 12 intersects the drainage tile 10 (see,
Referring now
The corner drainage tile 110 can be formed from a thin (e.g., 0.04 in.) single sheet of material (e.g., polyethylene terephthalate glycol-modified, “PETG” plastic). The corner drainage tile 110 may be formed from a polymeric material or other suitable material which is impervious to water and strong enough to retain its shape after the concrete floor 12 is poured and until the floor sets. The corner drainage tile 110 is preferably sized to extend outwardly beyond the footing 16 so that a portion of the drainage tile 110 covers the rock 20 to permit flow of water between the footing and the rock.
Referring to
First surfaces of the wall members 130, 131 face generally away from the foundation wall 14 and/or footing 16, and second surfaces of the wall members face generally toward the foundation wall and/or footing. The footing sections 130B, 131B each include protrusions 132 that project outwardly from the second surface of the wall member 130, 131 and open at the first surface. The protrusions 132 can be referred to as spaced apart feet (also indicated by 132) depending from the footing sections 130B, 131B of the respective wall members 130, 131. The feet 132 are hollow and open upwardly through the first surface of the wall members 130, 131 for receiving material poured to form the floor 12 whereby the weight of the floor is supported by the floor material within the feet and not by the wall members. Desirably, the feet 132 are configured the same as the feet 32 described above with respect to the drainage tiles 10, 10′ so the feet 132 of the corner drainage tile 110 provide flow channels 140 and nest with feet 32 of adjacent drainage tiles 10, 10′ in the manner described above. The wall member 130 has feet 132 arranged in an array extending across substantially the full width and length of the bottom surface of the footing section 130B. On the other hand, the wall member 131 has feet arranged in an array extending across only a portion 135 (the “foot portion”) of the bottom surface of the footing section 131B. The footing section 131B includes an overlap portion 137 adjacent the foot portion 135 configured for overlapping the footing section 130B to permit folding of the drainage tile 110 about the hinge 129. The bottom surface of the overlap portion 137 is configured to permit sliding of the overlap portion across the upper surface of the footing section 130B. So long as the wall members 130, 131 are bent to a minimum relative angle with respect to each other, the overlap portion 137 completely closes the gap so no concrete can obstruct flow of water under the footing portions 130B, 131B. The overlap portion 137 is free from feet 132 (e.g., substantially free from downward protrusions), which would prevent close conformance of the footing sections 130B, 130A or require nesting with the footing section 130B for close conformance. Because there are no feet 132 on the overlapping portion 137, the folded configuration of the corner drainage tile 110 is not predetermined as would be required by nesting of feet. The overlapping portion 137 can slide across the upper surface of the footing section 130B to an infinite number of overlapping positions for folding the corner drainage tile to correspond to a desired corner angle. In other words, the increments by which the portion 137 may overlap the footing section 130B are theoretically infinite. Desirably, the overlapping section 137 has a width W extending from the hinge 129 to the foot portion 135 that is greater than a length L of the footing section 130A to permit a full range of sliding of the overlapping portion on the footing section 130B for form a corner having an angle as small as about 90 degrees (e.g., see
The wall sections 130A, 131A of the respective wall members 130, 131 also have protrusions in the form of vertical, elongate channels 142 and horizontal, elongate channels 144 spaced along the length of the corner drainage tile 110. It will be appreciated that the vertical and horizontal channels 142, 144 are “connecting protrusions” in the illustrated embodiment. Desirably, the channels 142, 144 are configured the same as the channels 42, 44 described above with respect to the drainage tiles 10, 10′ so the channels 142, 144 of the corner drainage tile 110 nest with channels 142, 144 of adjacent drainage tiles 10, 10′ in the manner described above for connecting the drainage tiles.
In view of the above description, it will be appreciated that the corner drainage tile 110 facilitates a snug, interference fit of the vertical channel 142 of the corner drainage tile 110 with other drainage tiles 10, 10′. To form a continuous drainage tile system along the footing 16, the right longitudinal edge margin of the right wall member 130 overlaps or is overlapped by a left longitudinal edge margin of the drainage tile 10, and the left longitudinal edge margin of the left wall member 131 overlaps or is overlapped by a right longitudinal edge margin of the drainage tile 10′. It will be understood that the feet 32, 132 and channels 42, 142, 44, 144 nest (and optionally form an interference fit) as described above with respect to the drainage tiles 10, 10′ for connecting the corner drainage tile 110 with the adjacent drainage tiles 10, 10′. Overlapping the drainage tiles is convenient to produce an uninterrupted drainage tile system over the full length of the footing 16. It is to be understood that multiple drainage tiles 10, 10′, 110 can be secured together, end-to-end in this manner to cover the entire footing 16.
Referring to
The bridge drainage tile includes a wall member 230 having a wall section 230A and a footing section 230B connected together by a hinge 262. A first surface of the wall member 230 faces generally away from the foundation wall 14 and/or footing 16, and a second surface of the wall member faces generally toward the foundation wall and/or footing. Unlike the drainage tiles 10, 10′, 110, the bridge drainage tile is free of protrusions for nesting. For example, the wall section 230A does not have channels like the channels 42, 44, 142, 144, and the footing section does not have feet like the feet 32, 132. However, it is envisioned that at least one side of the bridge drainage tile may have protrusions corresponding to one or both of the channels 42, 44, 142, 144 and feet 32, 132 to facilitate securing the drainage tile in place. The bridge drainage tile is configured to overlap the drainage tiles 10, 10′, 110 with non-predetermined, infinite amounts of overlap. The arrangement is such that the second surface of the bridge drainage tile 210 closely conforms to the first surfaces of the drainage tiles 10, 10′, 110 which the bridge drainage tile overlaps, no matter the amount of overlap. Desirably, the adjacent drainage tiles 10, 10′, 110 having the gap G therebetween are configured to minimize the size of the gap (e.g., trimmed) to be spanned by the bridge drainage tile 210. For example, the gap G bridged by the bridge drainage tile is desirably less than about 2 inches, more desirably less than about 1.5 inches, and even more desirably less than about 1 inch. It will be appreciated that the bridge drainage tile 210 is supported above the footing 16 by the drainage tiles 10, 10′, 110 which the bridge drainage tile overlaps. When the concrete floor 14 is poured, the bridge drainage tile 210 assists in preventing concrete from entering the gap between the drainage tiles 10, 10′, 110 bridged by the bridge drainage tile to prevent the concrete from obstructing the flow path along the continuous drainage tile system. The bridge drainage tile 210 is preferably sized to extend outwardly beyond the footing 16 so that a portion of the bridge drainage tile 210 covers the rock 20 to permit flow of water between the footing and the rock. The bridge drainage tile 210 can be formed from a thin (e.g., 0.04 in.) single sheet of material (e.g., polyethylene terephthalate glycol-modified, “PETG” plastic). The bridge drainage tile 210 may be formed from a polymeric material or other suitable material which is impervious to water and strong enough to retain its shape after the concrete floor 12 is poured and until the floor sets.
Another form of the hinge 62, 62′, 162, 162′, 262, 262′ is shown in
When introducing elements of the present invention or the preferred embodiments(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.
As various changes could be made in the above constructions without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
This application is a divisional of U.S. Ser. No. 15/886,617 filed Feb. 1, 2018, which is the nonprovisional of U.S. Ser. No. 62/453,035 filed Feb. 1, 2017, the entire contents of which are incorporated herein by reference.
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Number | Date | Country | |
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62453035 | Feb 2017 | US |
Number | Date | Country | |
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Parent | 15886617 | Feb 2018 | US |
Child | 16670629 | US |