This application claims priority to and benefit of CA Serial No. 2,950,536, filed Dec. 6, 2016, the contents of which are incorporated by reference in its entirety for all purposes.
This disclosure relates to the field of containers, for example such as are used to transport chemicals such as agricultural herbicides, pesticides, fungicides, and the like and in particular an apparatus for draining such containers and mixing the contents with a carrier liquid, typically water, in a sprayer tank or the like.
Many different types of material are transported in small hand manipulated containers. For example various chemicals are commonly packaged in plastic containers and poured from the containers into a tank where the chemicals are mixed with water or a like carrier liquid for use. For example agricultural chemicals such as herbicides, pesticides, and fungicides are commonly packaged in 10 liter plastic containers with sealed screw on caps. Typically these chemicals are also at least somewhat hazardous and so the containers must be rinsed thoroughly. A recommended rinsing process includes adding rinse water to the container, agitating same, and then draining the water three times.
This pouring and rinsing process can be quite time consuming, especially where a large number of containers must be drained and rinsed. U.S. Pat. No. 5,174,828 to Roth discloses a system for opening, emptying and rinsing of chemical containers. A knife assembly is mounted inside a vessel under the center of a top opening and the knife is oriented so that a plastic container can be moved in an upright orientation downward so the bottom floor of the container contacts the knife which slices an “X” into the floor to allow the contents to flow out of the container into the vessel.
Later U.S. Pat. No. 9,216,888 to Eck addresses a problem with the Roth device in that liquid flow from the sliced floor of the container is often hindered by sealing contacts between the incised edges of container's newly created cut floor sections and the side surfaces of blades of the Roth knife. Eck adds a sprinkler head under the center of the knife which pushes up on the cut floor sections and pushes them away from the side surfaces of blades to facilitate flow out of the container floor.
The present disclosure provides an apparatus for draining chemical containers that overcomes problems in the prior art.
In a first embodiment, the present disclosure provides an apparatus for draining a container. The apparatus comprises a vessel with a top opening configured such that the container in an upright orientation can pass downward into the vessel through the top opening, and a knife assembly is mounted inside the vessel under the top opening. The knife assembly comprises a substantially vertically oriented pointed upper end, a right blade with a sharpened top edge sloping downward and laterally away in a right direction from the pointed upper end to a right blade end, and a left blade with a sharpened top edge sloping downward and laterally away in a left direction from the pointed upper end to a left blade end located a flap distance from the right blade end. There are flow openings under the top edges of the right and left blades configured allow flow of liquid from one side of each blade to the other side thereof. The pointed upper end and the right and left blades are configured to cut a single flap in a floor of the container, and a push member has a top edge sloping downward from an upper end thereof attached below the pointed upper end to a lower end located between the right and left blade ends. The knife assembly is mounted under the top opening such that the floor of the container passing downward into the vessel contacts the pointed upper end at a first floor location on the floor and as the container moves farther downward the pointed upper end pierces the floor at the first floor location and the right and left blades slice the floor from the first floor location to opposite second and third floor locations forming the flap attached at one edge to the container between the second and third floor locations. As the container moves downward the push member contacts the flap and pushes the flap upward as the right and left blades slice the floor.
In a second embodiment the present disclosure provides an apparatus for draining a container. The apparatus comprises a vessel with a top opening configured such that the container in an upright orientation can pass downward into the vessel through the top opening, and a knife assembly mounted inside the vessel under the top opening and configured to slice a bottom opening in a floor of the container when the container is pushed downward against a pointed upper end of the knife assembly. The vessel includes a plurality of substantially vertical ribs spaced along and extending from a substantially cylindrical interior wall of the vessel, and wherein the vertical ribs correspond to grooves spaced along a substantially cylindrical exterior wall of the vessel. A stand supports the vessel in an upright orientation and includes vertically oriented stand members engaged in the grooves such that the vessel is prevented from rotating with respect to the stand.
In a third embodiment the present disclosure provides an apparatus for draining a container comprising right and left walls extending upward from opposite sides of a floor of the container. The apparatus comprises a vessel with a top opening configured such that the container in an upright orientation can pass downward into the vessel through the top opening. A knife assembly is mounted inside the vessel under the top opening and comprises a blade with a sharpened top edge, a flow opening under the top edge of the blade configured to allow flow of liquid from one side of the blade to the other side thereof, and a push member. The knife assembly is mounted under the top opening such that the container passing downward into the vessel contacts the top edge of the blade and as the container moves farther downward the blade pierces the floor and right and left walls and forms a slice extending from a right wall location across the floor to a left wall location. As the container moves downward the push member contacts the container adjacent to the slice and pushes a first container portion on a first side of the slice away from a second container portion on a second side of the slice.
The present disclosure provides an apparatus for quickly draining containers of chemicals such as herbicides, pesticides, fungicides, and the like into a vessel, and for fast and convenient rinsing of the containers. The apparatus also maintains the vessel in a stable orientation during use, and maintains the lid in a convenient position for opening and closing.
While the invention is claimed in the concluding portions hereof, preferred embodiments are provided in the accompanying detailed description which may be best understood in conjunction with the accompanying diagrams where like parts in each of the several diagrams are labeled with like numbers, and where:
A knife assembly 9 is mounted inside the vessel 5 under the top opening 7 and comprises a substantially vertically oriented pointed upper end 11 and, as schematically illustrated further in
As schematically illustrated in
The top edges 15R, 15L of the right and left blades 13R, 13L slope at the same angle such that the top edges 15R, 15L are at substantially the same vertical location with respect to the container 3, and the top edge 25 of the push member 23 is below and in proximity to the top edges 15R, 15L of the right and left blades 13R, 13L such that as the container 3 moves downward the push member 23 contacts the flap 19 and pushes the flap 19 upward as the right and left blades 13R, 13L slice the floor 21.
Pushing the flap 19 upward as it is being cut by the blades 13R, 13L allows the liquid to begin flowing out of the container 3 almost as soon as the floor is pierced while the container is moving downward to complete slicing the flap 19, thus hastening the flow of liquid from the container 3.
In the apparatus 1, only two blades 13R, 13L are slicing the container 3 as it is moved downward, reducing the downward force necessary compared to prior art cutting and draining systems which typically have four blades cutting the container at the same time as it is moved downward.
The knife assembly 9 is mounted under the top opening 7 such that the floor 21 of the container 3 passing downward into the vessel 5 contacts the pointed upper end 11 at a first floor location F1 on the floor 21 and as the container 3 moves farther downward the pointed upper end 11 pierces the floor 21 at the first floor location F1 and the right and left blades 13R, 13L slice the floor 21 from the first floor location F1 thereof to opposite second and third floor locations F2, F3 forming the flap 19 attached at one edge 19A to the container 3 between the second and third floor locations F2, F3. As the container 3 moves downward the top edge 25 of the push member 23 contacts the flap 19 and pushes the flap 19 upward as shown in
In the illustrated apparatus 1 the pointed upper end 11 is provided by a sharpened vertically oriented spike 31 extending above the sharpened top edges 15 of the blades 13.
As seen in
The right and left blades 13R, 13L are oriented vertically such that as the container 3 moves downward the blades 13 move upward into slices 41 made in the floor 21 by the sharpened top edges 15 thereof. The top edge 25 of the push member 23 and the top edges 15 of the right and left blades 15R, 15L at the corresponding right and left blade ends 17R, 17L are at substantially the same vertical location such that the flap 19 is fully pushed up.
In the illustrated knife assembly 9, the right and left blades 13R, 13L comprise right and left first knife sections 43R, 43L sloping downward in opposite directions from the pointed upper end 11 to right and left knife corners 45R, 45L, and right and left second knife sections 47R, 47L sloping downward from the corresponding right and left knife corners 45R, 45L to the corresponding right and left blade ends 17R, 17L; and the right second knife section 47R is parallel to the left second knife section 47L. Also the knife assembly 9 is located such that the pointed upper end 11 is laterally offset with respect to the center CT of the top opening 7. The knife assembly 9 and rinse tube 33 are assembled as shown in
The illustrated blade configuration slices a flap 19 that has the shape of a rectangle attached to the container 3 along a side 19A of the rectangle between the second and third floor locations F2, F3. Offsetting the pointed upper end 11 with respect to the center CT of the top opening 7 allows for a larger bottom opening 29 to be formed in the floor 21.
The knife assembly 9 may be configured to cut the flap 19 in virtually any configuration, such as to suit the shape of the container 3 being contemplated for use with the apparatus 1.
As is known in the prior art the cap 51 of container 3 is left in place to seal the container 3 as the knife assembly pierces the floor of the container 3.
As schematically illustrated in
Conveniently the vertical ribs 55 correspond to grooves 59 spaced along a cylindrical exterior wall 61 of the vessel 5, typically conveniently accomplished by providing a mold with the ribs 55 formed therein and rotationally molding plastic in the mold. The vessel 5 is mounted on a stand 63 with vertical stand members 65 engaged in the grooves 59 such that the vessel 5 is prevented from rotating with respect to the stand 63 which can disrupt the orientation of the various conduits typically connected to the vessel 5.
The stand 63 comprises a substantially circular stand ring 67 attached to top ends of the vertical stand members 65. The vessel 5 comprises a cylindrical upper portion 5A extending over the stand ring 67 and supported on the stand ring 67, while a cylindrical lower portion 5B is located between the vertical stand members 65.
As seen in
In the illustrated apparatus 1 a lid 73 is pivotally attached to the container 5 about a lid pivot axis LA and is movable from a closed position sealing the top opening 7 as shown in phantom lines in
A knife assembly 109 is mounted inside the vessel 105 under the top opening 107 and comprises a blade 113 with a sharpened top edge 115. Flow openings 127 under the top edge 115 of the blade 113 are configured to allow flow of liquid from one side of the blade 115 to the other side thereof. The knife assembly 109 is mounted under the top opening 107 such that the container 103 passing downward into the vessel 105 contacts the top edge 115 of the blade 113 and as the container 103 moves farther downward the blade 113 pierces the floor 121 and right and left walls 104R, 104L and forms a slice 108 as shown in
The push member 123 comprises a spreader plate 112 sloping downward and outward from the sharpened top edge 115 of the blade 113, and where the flow openings 127 are also configured to allow flow of liquid from one side of the spreader plate 112 to the other side thereof. The illustrated push member 123 comprises first and second spreader plates 112A, 112B sloping downward and outward from opposite sides of the sharpened top edge 115 of the blade 113, and the flow openings 127 are configured to allow flow of liquid through the spreader plates 112, and out the gap 114.
With this configuration of the blade 113′ the initial force on the container 103′ when contacting the blade 113′ is in a middle portion of the floor 121′ thereof, and the blade 113′ then forms the slice 108 in each direction from there. It is contemplated that with this configuration of the knife 113′, the container 103 will be more readily pierced as same will not tend to simply slide down the sloping blade as will tend to happen with the blade 113.
With either blade 113 or 113′, the spreader plates 112 extend downward and outward from the top edge of the blade to create the gap 114 in the sliced container, and define large flow openings 127 to allow liquid to flow quickly out of the container through the gap 114.
The present disclosure provides an apparatus 1 for fast draining of a container 3 into a vessel 5, and for convenient rinsing of the container 3. The apparatus 1 also is configured to maintain the vessel 5 in a stable orientation during use, and to maintain the lid 73 in a convenient position for opening and closing.
The foregoing is considered as illustrative only of the principles of the invention. Further, since numerous changes and modifications will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all such suitable changes or modifications in structure or operation which may be resorted to are intended to fall within the scope of the claimed invention.
Number | Date | Country | Kind |
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2950536 | Dec 2016 | CA | national |