Information
-
Patent Grant
-
6213020
-
Patent Number
6,213,020
-
Date Filed
Tuesday, August 3, 199925 years ago
-
Date Issued
Tuesday, April 10, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Ostrolenk, Faber, Gerb, & Soffen, LLP
-
CPC
-
US Classifications
Field of Search
US
- 101 4011
- 101 4151
- 101 477
- 101 485
- 101 486
- 101 4631
- 101 467
- 101 DIG 36
-
International Classifications
-
Abstract
A conveying unit is disposed so as to be swingable above a recording drum. The conveying unit has a first plate carry-in conveying path and a second plate carry-out conveying path. A punching device is disposed in the plate on the side of a front end of the conveying unit. The plate is conveyed to the punching device through the first conveying path in the conveying unit before being conveyed onto the recording drum. Recording drum positioning holes and printing machine positioning holes are formed at a front end of the plate. The recording drum positioning holes of the plate are respectively fitted on positioning pins provided on an outer peripheral surface of the recording drum.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to a drawing apparatus and a drawing method of drawing an image on a plate mounted on an outer peripheral surface of a drum.
2. Description of the Background Art
Drawing apparatuses for drawing an image upon irradiation of a plate used for printing with light have been used. In a drum-type drawing apparatus, a plate is mounted on a recording drum which is rotatable in a primary scanning direction, and a recording head comprising a laser diode and the like is moved in a secondary scanning direction parallel to a rotary shaft of the recording drum, to draw an image on the plate.
FIG. 9
is a schematic perspective view of a recording drum in a conventional drawing apparatus. A plate
160
made of aluminum serving as a recording material is mounted on a recording drum
150
shown in
FIG. 9. A
front end clamp
170
for fixing one end of the plate
160
and a rear end clamp
180
for fixing the other end of the plate
160
are mounted on an outer peripheral surface of the recording drum
150
. The rear end clamp
180
contains a magnet, and is fixed by a magnetic force to a position, on the outer peripheral surface of the recording drum
150
, corresponding to the size of the plate
160
.
The recording drum
150
having the plate
160
attached thereto is rotated at relatively low speed around a rotary shaft
190
, so that an image is drawn on the surface of the plate
160
.
In the conventional drawing apparatus, positioning pins (not shown) for positioning the plate
160
are provided on the outer peripheral surface of the recording drum
150
. Positioning holes for a recording drum (hereinafter referred to as recording drum positioning holes) to be respectively fitted on the positioning pins are formed at one end of the plate
160
. In mounting the plate
160
on the recording drum
150
, the recording drum positioning holes of the plate
160
are respectively fitted on the positioning pins of the recording drum
150
. Accordingly, it is possible to accurately position the plate
160
on the outer peripheral surface of the recording drum
150
.
On the other hand, positioning pins for positioning the plate
160
are also provided on the body of a printing machine. The positions of the positioning pins differ depending on the specification of the printing machine. Therefore, in the plate
160
, positioning holes for a printing machine (hereinafter referred to as printing machine positioning holes) must be respectively formed in positions corresponding to the specification of the printing machine.
Generally after the image is drawn on the plate
160
by the drawing apparatus, the printing machine positioning holes are respectively formed in predetermined positions of the plate
160
on the basis of an end surface of the plate
160
using a punching machine. The plate
160
can be positioned on the body of the printing machine by respectively fitting the printing machine positioning holes formed in the plate
160
on the positioning pins of the printing machine.
However, the size of the plate
160
varies. When the printing machine positioning holes are formed on the basis of the end surface of the plate
160
after the image is drawn by the drawing apparatus, the relationship between the image formed on the plate
160
and the printing machine positioning holes varies. In this case, the shift in the position for printing must be corrected by shifting the plate
160
mounted on the body of the printing machine while seeing the results of the printing obtained by the printing machine using the plate
160
. Therefore, printing work becomes complicated.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a drawing apparatus capable of accurately positioning a plate in a printing machine irrespective of the variation in the size of the plate.
Another object of the present invention is to provide a drawing method in which a plate can be accurately positioned in a printing machine irrespective of the variation in the size of the plate.
A drawing apparatus for drawing an image on a plate used for a printing machine having a positioning portion according to one aspect of the present invention comprises a cylindrical drum having a rotary shaft, an outer peripheral surface on which the plate is mounted and a positioning portion provided on the outer peripheral surface, a driving device for rotating the drum around the rotary shaft, a drawing unit for drawing an image on the plate mounted on the outer peripheral surface of the drum, and a fitting portion forming device for forming in the plate a first fitting portion to be fitted to the positioning portion of the drum and a second fitting portion to be fitted to the positioning portion of the printing machine before the plate is mounted on the drum.
In the drawing apparatus, the positioning portion is provided on the outer peripheral surface of the drum. Before the plate is mounted on the drum, the first fitting portion to be fitted to the positioning portion of the drum and the second fitting portion to be fitted to the positioning portion of the printing machine are simultaneously formed in the plate by the fitting portion forming device.
Thereafter, the plate is mounted on the outer peripheral surface of the drum in a state where the first fitting portion of the plate is fitted to the positioning portion on the outer peripheral surface of the drum. It is possible to draw an image on the plate on the outer peripheral surface of the drum by the drawing unit while rotating the drum having the plate mounted thereon around the rotary shaft by the driving device. At the time of printing, the second fitting portion of the plate is fitted to the positioning portion of the printing machine, so that the printing is done using the plate.
The first fitting portion and the second fitting portion are thus simultaneously formed in the plate. The image is drawn by the drawing unit in a state where the first fitting portion of the plate is fitted to the positioning portion of the drum. Therefore, the relationship between the image formed on the plate and the second fitting portion can be kept constant irrespective of the variation in the size of the plate. Consequently, it is possible to accurately position the plate in the printing machine in doing the printing by the printing machine using the plate, so that the position of printing is not shifted. As a result, no work for correcting the shift in the position of printing is required, thereby improving the efficiency of the printing work.
The positioning portion of the drum may be a positioning pin, the positioning portion of the printing machine may be a positioning pin, the first fitting portion may be a first positioning hole to be fitted on the positioning pin of the drum, and the second fitting portion may be a second positioning hole to be fitted on the positioning pin of the printing machine.
In this case, when the plate is mounted on the drum, the plate can be positioned on the outer peripheral surface of the drum by fitting the first positioning hole of the plate on the positioning pin of the drum. When the printing is done, the plate can be accurately positioned in the printing machine by fitting the second positioning hole of the plate on the positioning pin of the printing machine.
The fitting portion forming device may comprise a plurality of punching units for forming the first and second positioning holes in the plate.
In this case, the first and second positioning holes are simultaneously formed in the plate by the plurality of punting units. Consequently, the relationship between the first positioning hole and the second positioning hole is kept constant, so that the relationship between the image formed on the plate and the second positioning hole is kept constant.
The fitting portion forming device may further comprise a supporting member disposed in a predetermined position, and a mounting member provided in the supporting member so as to be attachable or detachable and having the plurality of punching units carried thereon.
In this case, the mounting member having the plurality of punching units carried thereon is provided so as to be attachable or detachable in the supporting member. By preparing a plurality of mounting members corresponding to a plurality of types of plates and a plurality of types of printing machines and replacing the mounting member in conformity with the size of the plate and the specification of the printing machine, therefore, it is possible to simultaneously form the first and second positioning holes in suitable positions corresponding to the various types of plates and printing machines.
The supporting member may have a reference surface, and mounting member may have one end surface which is abutted against the reference surface of the supporting member.
In this case, the one end surface of the mounting member is abutted against the reference surface of the supporting member, thereby making it possible to accurately and easily position the mounting member on the supporting member.
The fitting portion forming device may further comprise a positioning mechanism for positining the plate in a predetermined position of the supporting member.
In this case, the plate can be put in the predetermined position of the supporting member by the positioning mechanism. Consequently, it is possible to accurately form the first and second positioning holes in predetermined positions of the plate.
The positioning mechanism may comprise a pair of abutting members provided so as to be abuttable against both the side surfaces of the plate upon being moved from on the both sides of the plate toward the center thereof, and an abutting member driving device for moving the pair of abutting members from on the both sides of the plate toward the center thereof.
In this case, the pair of abutting members is abutted against both the side surfaces of the plate upon being moved from on the both sides of the plate toward the center thereof by the abutting member driving device. Accordingly, the plate is put in the predetermined position while being moved in the width direction.
The fitting portion forming device may further comprise adsorbing and holding means for adsorbing and holding the plate on the supporting member.
In this case, the first and second positioning holes are formed in accurate positions of the plate by the plurality of punching units in a state where the plate is adsorbed and held on the supporting member by the adsorbing and holding means.
The drawing apparatus may further comprise selection means for selecting the plurality of punching units.
In this case, it is possible to provide the plurality of punching units corresponding to the plurality of types of plates and the plurality of types of printing machines, and to select the punching units conforming to the size of the plate and the specification of the printing machine by the selection means. Consequently, it is possible to simultaneously form the first and second positioning holes corresponding to the various types of plates and printing machines without replacing the punching units.
The drawing apparatus may further comprise a conveying unit for conveying the plate to the fitting portion forming device, and then conveying the plate to the drum.
In this case, the plate is conveyed to the fitting portion forming device by the conveying unit, and the plate having the first and second fitting portions formed therein is conveyed to the drum by the fitting portion forming device, so that the image is drawn by the drawing unit.
The conveying unit may further comprise a first conveying path for conveying the plate to the fitting portion forming device and the drum, and a swinging mechanism for swinging the first conveying path between the fitting portion forming device and the drum.
In this case, the first conveying path is swung toward the fitting portion forming device by the swinging mechanism, and the plate is conveyed to the fitting portion forming device through the first conveying path. After the first and second fitting portions are formed in the plate by the fitting portion forming device, the plate is then returned to the first conveying path. Thereafter, the first conveying path is swung toward the drum by the swinging mechanism, so that the plate is conveyed to the drum from the first conveying path. The plate is thus smoothly conveyed to the fitting portion forming device and the drum through the first conveying path.
The conveying unit may further comprise a second conveying path for conveying the plate removed from the drum.
In this case, the plate removed from the drum is conveyed through the second conveying path other than that in a case where the plate is conveyed to the fitting portion forming device and the drum.
A method of drawing an image on a plate which is used for a printing machine having a positioning portion and mounted on an outer peripheral surface of a cylindrical drum according to another aspect of the present invention, wherein the drum has a rotary shaft and a positioning portion provided on the outer peripheral surface, comprises the steps of forming in the plate a first fitting portion to be fitted to the positioning portion of the drum and a second fitting portion to be fitted to the positioning portion of the printing machine, mounting the plate having the first fitting portion and the second fitting portion formed therein on the outer peripheral surface of the drum, and drawing an image on the plate on the outer peripheral surface of the drum while rotating the drum around the rotary shaft.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic side view of a drawing apparatus in one embodiment of the present invention;
FIG. 2
is a schematic front view of the drawing apparatus shown in
FIG. 1
;
FIG. 3A
is a plan view and
FIG. 3B
is a front view of a punching device in the drawing apparatus shown in
FIG. 1
;
FIG. 4
is a plan view showing replacement of templates in the punching device shown in
FIG. 3
;
FIG. 5A
is a plan view of a plate having recording drum positioning holes and printing machine positioning holes formed therein and
FIG. 5B
is a plan view showing a state where the plate is positioned on an outer peripheral surface of a recording drum;
FIG. 6
is a side view showing the construction of a conveying unit in the drawing apparatus shown in
FIG. 1
;
FIG. 7
is a side view showing the operation of the conveying unit shown in
FIG. 6
;
FIG. 8
is a side view showing the operation of the conveying unit shown in
FIG. 6
;
FIG. 9
is a perspective view of a recording drum in a conventional drawing apparatus.
DESCRIPTION OF THE PREFERRED EMBODIMENT
FIG. 1
is a schematic side view of a drawing apparatus in one embodiment of the present invention, and
FIG. 2
is a schematic front view of the drawing apparatus shown in FIG.
1
.
In
FIGS. 1 and 2
, the drawing apparatus comprises a cylindrical recording drum
1
. The recording drum
1
is rotated in a direction indicted by an arrow A (a primary scanning direction) around a rotary shaft
1
a
by a rotation driving device
4
. A plate
100
made of aluminum is mounted as a recording material on an outer peripheral surface of the recording drum
1
. One end of the plate
100
is fixed to the outer peripheral surface of the recording drum
1
by a plurality of front end clamps
2
, and the other end of the plate
100
is fixed to the outer peripheral surface of the recording drum
1
by a plurality of rear end clamps
3
.
As shown in
FIG. 2
, a recording head
8
comprising a plurality of laser diodes
81
is disposed ahead of the recording drum
1
. The recording head
8
is attached to a guide
82
so as to be movable, and is moved in a direction indicated by an arrow B (a secondary scanning direction) in synchronization with the rotation of the recording drum
1
.
The plurality of laser diodes
81
in the recording head
8
are driven by a laser diode driving circuit portion
110
. The laser diode driving circuit portion
110
comprises a plurality of laser diode driving circuits
111
corresponding to the plurality of laser diodes
81
in the recording head
8
.
An image signal generator circuit
130
generates a serial image signal. A serial/parallel converter
120
converts the serial image signal generated by the image signal generator circuit
130
into parallel image signals, and respectively feeds the parallel image signals to the plurality of laser diode driving circuits
111
in the laser diode driving circuit portion
110
. Consequently, each of the laser diodes
81
in the recording head
8
is driven by the corresponding laser diode driving circuit
111
, to irradiate the plate
100
with laser light.
As shown in
FIG. 1
, a clamp driving device
5
is provided behind the recording drum
1
. The clamp driving device
5
is used for attaching the rear end clamps
3
to the recording drum
1
, detaching the rear end clamps
3
from the recording drum
1
, and releasing the front end clamps
2
on the recording drum
1
.
The clamp driving device
5
comprises a pair of clamp arms
6
which is swingable in a direction indicated by an arrow C. A driving bar
60
is mounted between the pair of clamp arms
6
, and a plurality of first driving devices
7
are attached to the driving bar
60
. As shown in
FIG. 2
, each first driving device
7
is provided with a driving pin
75
for fixing and releasing the rear end clamp
3
, two holding pins
76
for holding the rear end clamp
3
, and a release pin
78
for releasing the front end clamps
2
at the time of attaching the plate
100
. The clamp driving device
5
comprises second driving devices (not shown) for releasing the front end clamps
2
at the time of detaching the plate
100
.
As shown in
FIG. 1
, a conveying unit
9
is disposed so as to be swingable in a direction indicated by an arrow R above the recording drum
1
. The conveying unit
9
has a first plate carry-in conveying path
91
and a second plate carry-out conveying path
92
. When the plate
100
is carried into the recording drum
1
, the plate
100
is supplied onto the recording drum
1
through the first conveying path
91
in the conveying unit
9
. When the plate
100
is carried out of the recording drum
1
, the plate
100
which has been detached from the recording drum
1
is carried outward through the second conveying path
92
in the conveying unit
9
.
A punching device
10
for forming recording drum positioning holes and printing machine positioning holes in the plate
100
is disposed on the side of a front end of the conveying unit
9
. The plate
100
is supplied to the punching device
10
through the first conveying path
91
in the conveying unit
9
before being supplied onto the recording drum
1
. Accordingly, the recording drum positioning holes and the printing machine positioning holes are formed at a front end of the plate
100
. The recording drum positioning holes of the plate
100
are respectively engaged with positioning pins
15
provided on the outer peripheral surface of the recording drum
1
.
A controller
600
shown in
FIG. 1
comprises a CPU (Central Processing Unit), an input-output interface, and so forth, and controls the respective units of the drawing apparatus. An operation panel
700
for a worker entering various types of information such as the size of the plate
100
and various types of instructions is connected to the controller
600
.
FIG. 3A
is a plan view of the punching device
10
, and
FIG. 3B
is a front view of the punching device
10
.
FIG. 4
is a plan view showing replacement of templates in the punching device
10
.
As shown in
FIGS. 3A and 3B
, the punching device
10
comprises a punching base
200
. Motors for moving the plate
100
in the width direction (hereinafter referred to as moving motors)
201
are respectively attached to both ends of a front surface of the punching base
200
. A pair of ball threads
204
extending in the horizontal direction along the front surface of the punching base
200
is provided so as to be rotatable. Each of the ball threads
204
is rotated by the moving motor
201
.
A bearing for moving the plate
100
in the width direction (hereinafter referred to as a moving bearing)
202
is meshed with each of the ball threads
204
. A cylindrical holder
203
is provided so as to be rotatable on the upper surface of each moving bearing
202
. The moving bearings
202
are moved in a direction indicated by an arrow X by the rotation of the moving motors
201
. The plate
100
is disposed between the pair of moving bearings
202
.
Vacuum adsorption grooves
205
are formed on the side of the front surface at the center of the upper surface of the punching base
200
. The vacuum adsorption grooves
205
are connected to a suction source
210
shown in
FIG. 1
such as a vacuum pump or an aspirator through piping. The reverse surface of the plate
100
on the vacuum adsorption grooves
205
is drawn by operating the suction source
210
, so that the plate
100
is adsorbed and held in the upper surface of the punching base
200
.
A pair of rectangular recesses
206
is provided on the side of the rear surface on the upper surface of the punching base
200
(see FIG.
4
). Templates
300
are respectively mounted on the recesses
206
. One or a plurality of punching blocks for a recording drum (hereinafter referred to as recording drum punching blocks)
301
for forming in the plate
100
the recording drum positioning holes to be respectively fitted on the positioning pins
15
of the recording drum
1
are attached to the template
300
. Further, one or a plurality of punching blocks for a printing machine (hereinafter referred to as printing machine punching blocks)
302
for forming in the plate
100
the printing machine positioning holes to be respectively fitted on the printing machine positioning pins are attached to the template
300
.
One end surface of the template
300
is abutted against one side surface to be a reference surface
206
a
of the recess
206
, and the other end surface thereof is urged toward the reference surface
206
a by urging means such as a spring, so that the template
300
is positioned in the recess
206
.
A plurality of types of templates
300
are prepared in conformity with the size of the plate
100
and the specification of the printing machine. Each template
300
shown in
FIG. 3
has one recording drum punching block
301
and one printing machine punching block
302
carried thereon. The templates
300
shown in
FIG. 3
can be also detached and replaced with templates
300
shown in FIG.
4
. Each template
300
shown in
FIG. 4
has one recording drum punching block
301
and two printing machine punching blocks
302
carried thereon.
Each of the templates
300
can be also provided with a plurality of punching blocks
301
corresponding to a plurality of types of plates
100
, to select the punching block
301
to be used for forming the recording drum positioning holes by entry from the operation panel
700
shown in
FIG. 1
in conformity with the size of the plate
100
to be used. Alternatively, it can be also provided with a plurality of punching blocks
302
corresponding to a plurality of types of printing machines, to select the punching block
302
to be used for forming the printing machine positioning holes by entry from the operation panel
700
shown in
FIG. 1
in conformity with the specification of the printing machine to be used for printing.
A plate front end detecting sensor
207
for detecting the front end of the plate
100
is provided at the center of the upper surface of the punching base
200
. When the plate
100
is arranged between the moving bearings
202
, and the front end of the plate
100
is inserted into the punching blocks
301
and
302
which are attached to the templates
300
, the plate front end detecting sensor
207
is turned on.
When the pair of moving bearings
202
is moved toward the center of the punching base
200
by rotating the moving motors
201
from a predetermined position of an origin, outer peripheral surfaces of the holders
203
in the moving bearings
202
are respectively abutted against both the side surfaces of the plate
100
. Accordingly, the plate
100
is positioned at the center of the punching base
200
. Thereafter, the reverse surface of the plate
100
is drawn through the vacuum adsorption grooves
205
by the suction source
210
. Consequently, the plate
100
is fixed to a predetermined position of the punching base
200
.
In this state, the recording drum positioning holes are formed at the front end of the plate
100
by the recording drum punching blocks
301
and at the same time, the printing machine positioning holes are respectively formed in predetermined positions of the plate
100
by the printing machine punching blocks
302
.
The templates
300
conforming to the size of the plate
100
and the specification of the printing machine may be mounted on the recess
206
of the punching base
200
. Alternatively, the templates
300
having the plurality of punching blocks
301
and
302
corresponding to the plurality of types of plates
100
and the plurality of types of printing machines carried thereon may be mounted, to select the punching blocks
301
and
302
to be used on the basis of the information entered from the operation panel
700
.
FIG. 5A
is a plan view of the plate
100
having recording drum positioning holes and printing machine positioning holes formed therein, and
FIG. 5B
is a plan view showing a state where the plate
100
is positioned on the outer peripheral surface of the recording drum
1
.
In
FIG. 5A
, two recording drum positioning holes
101
in a U shape are formed at the front end of the plate
100
, and two printing machine positioning holes
102
are formed in the vicinity of the front end of the plate
100
.
In
FIG. 5B
, the recording drum positioning holes at the front end of the plate
100
are respectively positioned on the positioning pins
15
on the outer peripheral surface of the recording drum
1
, and the front end of the plate
100
is fixed to the outer peripheral surface of the recording drum
1
by the front end clamps
2
.
FIG. 6
is a side view showing the construction of the conveying unit
9
.
The conveying unit
9
has the first plate carry-in conveying path
91
, the second plate carry-out conveying path
92
, a conveying path switching mechanism
93
, a first conveying mechanism
94
, and a second conveying mechanism
95
provided in a unit main body
900
.
The conveying path switching mechanism
93
is constituted by a conveying path switching motor
930
, a gear
931
, a cam gear
932
, a cam follower
933
, and a cam follower guide
934
. The gear
931
is attached to the conveying path switching motor
930
, the cam gear
932
is meshed with the gear
931
, and the cam follower
933
is fixed to the cam gear
932
. The cam follower
933
is engaged with the cam follower guide
934
. The cam follower guide
934
is fixed to the unit main body
900
. The unit main body
900
is supported so as to be swingable by a predetermined supporting member (not shown), centered around its rear part.
When the conveying path switching motor
930
is rotated, the cam gear
932
is rotated through the gear
931
, and the cam follower guide
934
is moved up and down by the cam follower
933
fixed to the cam gear
932
. Consequently, the conveying unit
9
swings in a direction indicated by an arrow R.
The first conveying mechanism
94
is constituted by a conveying roller driving motor
940
, pulleys
941
a
,
941
b
,
941
c
, and
941
d
, a belt
942
, and three conveying rollers
943
,
944
, and
945
. The pulley
941
a
is attached to the conveying roller driving motor
940
, and the pulleys
941
b
,
941
c
, and
941
d
are respectively attached to the conveying rollers
943
,
944
, and
945
. Torque developed by the conveying roller driving motor
940
is transmitted to the pulleys
941
b
,
941
c
, and
941
d
through the belt
942
from the pulley
941
a
. Consequently, the conveying rollers
943
,
944
, and
945
are rotated.
The second conveying mechanism
95
is constituted by a conveying roller driving motor
950
and conveying rollers
951
and
952
. The conveying rollers
951
and
952
are rotated by the conveying roller driving motor
950
.
A nip roller
963
is disposed in close proximity to the conveying roller
943
in the first conveying path
91
. The nip roller
963
is supported so as to be swingable by a swinging member
962
. A gear
961
a
is attached to a nip roller driving motor
960
. The gear
961
a
is meshed with a gear
961
b
attached to the swinging member
962
. When the nip roller driving motor
960
is rotated, the swinging member
962
swings through the gears
961
a
and
961
b
, and the nip roller
963
is brought into contact with the conveying roller
943
. Consequently, the plate
100
is held by the conveying roller
943
and the nip roller
963
.
A plate front end detecting sensor
970
for detecting the front end of the plate
100
is disposed at a front end of the first conveying path
91
, and a plate rear end detecting sensor
971
for detecting a rear end of the plate
100
is disposed at the center of the first conveying path
91
.
The operations of the conveying unit
9
and the punching device
10
will be described while referring to
FIGS. 6
to
8
.
As shown in
FIG. 6
, the conveying unit
9
is first moved toward an upper position by the conveying path switching motor
930
. The plate
100
is set on the first conveying path
91
in the conveying unit
9
, and the plate information such as the size of the plate
100
is entered from the operation panel
700
shown in
FIG. 1
, to issue a work instruction.
When the template
300
shown in
FIG. 3
has the plurality of punching blocks
301
and
302
carried thereon, information relating to the recording drum positioning holes and the printing machine positioning holes can be also entered as the plate information from the operation panel
700
.
The conveying roller driving motor
940
in the first conveying mechanism
94
is rotated, to convey the plate
100
to the punching device
10
as well as to move the moving bearings
202
to the vicinities of both ends of the punching base
200
by the moving motors
201
shown in
FIG. 3
on the basis of the information relating to the size of the plate
100
. When the plate front end detecting sensor
207
in the punching device
10
is turned on, the moving bearings
202
are moved toward the center of the punching base
200
by the moving motors
201
depending on the size of the plate
100
with the conveying roller driving motor
940
remaining rotated. Consequently, the plate
100
is positioned at the center of the punching base
200
.
The reverse surface of the plate
100
is adsorbed under vacuum through the vacuum adsorption grooves
205
, to fix the plate
100
to the punching base
200
. Thereafter, the conveying roller driving motor
940
and the moving motors
201
are stopped.
In this case, the recording drum positioning holes
101
are formed at the front end of the plate
100
by the recording drum punching blocks
301
in the punching device
10
and at the same time, the printing machine positioning holes
102
are respectively formed in predetermined positions of the plate
100
by the printing machine punching blocks
302
.
When the templates
300
have the plurality of punching blocks
301
and
302
carried thereon, the plate
100
is simultaneously punched using the punching blocks
301
and
302
selected from the plurality of punching blocks
301
and
302
on the basis of the plate information.
The nip roller
963
is then lowered by the nip roller driving motor
960
and is brought into contact with the conveying roller
943
, to hold the plate
100
. The adsorption under vacuum by the vacuum adsorption grooves
205
in the punching base
200
is released. The conveying roller driving motor
940
is then rotated in the reverse direction, to return the plate
100
to the first conveying path
91
in the conveying unit
9
until the plate front end detecting sensor
970
is turned off.
As shown in
FIG. 7
, the conveying unit
9
is swung toward a lower position by the conveying path switching motor
930
. The nip roller
963
is spaced apart from the conveying roller
943
by the nip roller driving motor
960
.
The clamp arms
6
are swung, to bring the first driving devices
7
near the outer peripheral surface of the recording drum
1
. The release pin
78
in each of the first driving devices
7
presses a rear end of the front end clamp
2
. Consequently, a clearance is formed between front ends of the front end clamps
2
and the outer peripheral surface of the recording drum
1
.
In this state, the conveying roller driving motor
940
is rotated, to convey the plate
100
toward the recording drum
1
, the front end of the plate
100
is inserted into the clearance between the front end of the front end clamps
2
and the outer peripheral surface of the recording drum
1
, and the recording drum positioning holes
101
of the plate
100
are respectively fitted on the positioning pins
15
on the recording drum
1
.
After the conveying roller driving motor
940
is stopped, the clamp arm
6
is returned in the reverse direction, to space the release pin
78
in each of the first driving devices
7
apart from the front end clamp
2
. Consequently, the front end of the plate
100
is fixed to the outer peripheral surface of the recording drum
1
by the front end clamps
2
.
Thereafter, the conveying roller driving motor
940
is rotated, and the recording drum
1
is rotated, to wind the plate
100
around the outer peripheral surface of the recording drum
1
, and the rear end of the plate
100
is then fixed to the outer peripheral surface of the recording drum
1
by the rear end clamps
3
, as shown in FIG.
3
.
The plate
100
is thus fixed to the outer peripheral surface of the recording drum
1
, so that an image is drawn on the plate
100
by the recording head
8
shown in FIG.
1
.
When the drawing of the image on the plate
100
by the recording head
8
is terminated, the rear end clamps
3
are released by the first driving devices
7
in the clamp driving device
5
, and the recording drum
1
is then rotated in the reverse direction.
As shown in
FIG. 8
, the front end of the plate
100
is inserted between the conveying rollers
951
and
952
in the second conveying mechanism
95
in the conveying unit
9
, and the conveying rollers
951
and
952
are rotated by the conveying roller driving motor
950
, to pull the plate
100
into the second conveying path
92
in the conveying unit
9
. Thereafter, the front end clamps
2
on the recording drum
1
are released by a second driving device
62
in the clamp driving device
5
, to carry the plate
100
outward through the second conveying path
92
in the conveying unit
9
.
In the drawing apparatus according to the present embodiment, the recording drum positioning holes
101
and the printing machine positioning holes
102
are simultaneously formed in the plate
100
by the punching device
10
before the image is drawn by the recording head
8
. Accordingly, the image is drawn by the recording head
8
in a state where the recording drum positioning holes
101
are respectively positioned on the positioning pins
15
of the recording drum
1
. Consequently, the relationship between the image formed on the plate
100
and the printing machine positioning holes
102
can be kept constant irrespective of the variation in the size of the plate
100
. In doing the printing by the printing machine using the plate
100
, the position of printing is not shifted. As a result, no work for correcting the shift in the position of printing is required, thereby improving the efficiency of the printing work.
The templates
300
mounted on the punching base
200
in the punching device
10
are replaced, thereby making it possible to respectively form the recording drum positioning holes
101
and the printing machine positioning holes
102
in suitable positions of the plate
100
in conformity with the size of the plate
100
and the specification of the printing machine.
Alternatively, the templates
300
having the plurality of punching blocks
301
and
302
corresponding to the plurality of types of plates
100
or the plurality of types of printing machines carried thereon are used, to select the punching blocks
301
and
302
depending on the type of plate
100
and the type of printing machine. Accordingly, it is possible to respectively form the recording drum positioning holes
101
and the printing machine positioning holes
102
in suitable positions of the plate
100
in conformity with the size of the plate
100
and the specification of the printing machine.
Consequently, work costs in fabricating the plates
100
corresponding to various types of printing machines are reduced.
When the positioning pins
15
are respectively provided in positions, corresponding to the positioning pins of the printing machine, in the recording drum
1
, the recording drum positioning holes
101
and the printing machine positioning holes
102
can be made common. In this case, the templates
300
having the printing machine punching blocks
302
carried thereon are mounted on the punching base
200
in the punching device
10
.
Although in the above-mentioned embodiment, the recording drum positioning hole
101
is formed in a U shape, the shape of the recording drum positioning hole
101
is not limited to the U shape. For example, the recording drum positioning hole
101
may have another shape, provided that it is fitted on the positioning pin
15
of the recording drum
1
.
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the spirit and scope of the present invention being limited only by the terms of the appended claims.
Claims
- 1. A method of drawing an image on a plate which is used for a printing machine having a positioning portion and mounted on an outer peripheral surface of a cylindrical drum, wherein said drum has a rotary shaft and a positioning portion provided on said outer peripheral surface, comprising the steps of:forming in the plate a first fitting portion to be fitted to said positioning portion of said drum and a second fitting portion to be fitted to a positioning portion of the printing machine; mounting the plate having said first fitting portion and said second fitting portion formed therein on the outer peripheral surface of said drum; and drawing an image on the plate on said outer peripheral surface of said drum while rotating said drum around said rotary shaft.
- 2. The drawing method according to claim 1, whereinsaid positioning portion of said drum is a positioning pin, and said positioning portion of said printing machine is a positioning pin, and said step of forming comprises the step of forming in the plate a first positioning hole to be fitted on the positioning pin of said drum and a second positioning hole to be fitted on the positioning pin of the printing machine, respectively, as said first fitting portion and said second fitting portion.
- 3. A drawing apparatus for drawing an image on a plate used for a printing machine having a positioning portion, comprising:a cylindrical drum having a rotary shaft, an outer peripheral surface on which the plate is mounted, and a positioning portion provided on said outer peripheral surface; a driving device for rotating said drum around said rotary shaft; a drawing unit for drawing an image on the plate mounted on the outer peripheral surface of said drum; and a fitting portion forming device for forming in the plate a first fitting portion to be fitted to said positioning portion of said drum and a second fitting portion to be fitted in the positioning portion of the printing machine before the plate is mounted on said drum.
- 4. The drawing apparatus according to claim 1, whereinsaid positioning portion of said drum is a positioning pin, said positioning portion of the printing machine is a positioning pin, said first fitting portion is a first positioning hole to be fitted on the positioning pin of said drum, and said second fitting portion is a second positioning hole to be fitted in the positioning pin of the printing machine.
- 5. The drawing apparatus according to claim 4, whereinsaid fitting portion forming device comprises a plurality of punching units for forming said first and second positioning holes in the plate.
- 6. The drawing apparatus according to claim 5, whereinsaid fitting portion forming device further comprises a supporting member disposed in a predetermined position, and a mounting member provided in said supporting member so as to be attachable or detachable and having said plurality of punching units carried thereon.
- 7. The drawing apparatus according to claim 6, whereinsaid supporting member has a reference surface, and said mounting member has one end surface which is abutted against said reference surface of said supporting member.
- 8. The drawing apparatus according to claim 6, whereinsaid fitting portion forming device further comprises a positioning mechanism for positioning the plate in a predetermined position of said supporting member.
- 9. The drawing apparatus according to claim 8, whereinsaid positioning mechanism comprises a pair of abutting members provided so as to be abuttable against both side surfaces of said plate upon being moved from on the both sides of the plate toward the center thereof, and an abutting member driving device for moving said pair of abutting members from on the both sides of the plate toward the center thereof.
- 10. The drawing apparatus according to claim 9, whereinsaid positioning mechanism further comprises a sensor for detecting an end of the plate, said abutting member driving device moving said pair of abutting members from on the both sides of the plate toward the center thereof after the end of the plate is detected by said sensor.
- 11. The drawing apparatus according to claim 6, whereinsaid fitting portion forming device further comprises adsorbing and holding means for adsorbing and holding the plate on said supporting member.
- 12. The drawing apparatus according to claim 5, further comprisingselection means for selecting said plurality of punching units.
- 13. The drawing apparatus according to claim 12, whereinsaid selection means comprises input means for inputting information for selecting any of said plurality of punching units.
- 14. The drawing apparatus according to claim 3, further comprisinga conveying unit for conveying the plate to said fitting portion forming device, and then conveying said plate to said drum.
- 15. The drawing apparatus according to claim 14, whereinsaid conveying unit further comprises a first conveying path for conveying the plate to said fitting portion forming device and said drum, and a swinging mechanism for swinging said first conveying path between said fitting portion forming device and said drum.
- 16. The drawing apparatus according to claim 15, whereinsaid conveying unit further comprises a second conveying path for conveying the plate removed from said drum.
- 17. The drawing apparatus according to claim 15, whereinsaid conveying unit further comprises a first conveying mechanism for moving the plate along said first conveying path.
- 18. The drawing apparatus according to claim 17, whereinsaid conveying unit further comprises a second conveying mechanism for moving the plate along said second conveying path.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-220908 |
Aug 1998 |
JP |
|
US Referenced Citations (6)