1. Field of the Invention
The present disclosure relates to a drawing apparatus and an image forming apparatus that includes the same. More particularly, the disclosure relates to a drawing apparatus that draws a unit into an apparatus body, and an image forming apparatus that includes the same.
2. Description of the Related Art
Conventionally, an image forming apparatus such as a printer for forming an image on a sheet includes a unit mountable or drawable to and from a forming apparatus body (hereinafter, referred to as an apparatus body). As such units, for example, there are a sheet feeding cassette for receiving sheets, a sheet feeding device (sheet feeding unit) for feeding the sheets from the sheet feeding cassette, and an image forming unit (transfer unit or fixing unit) for forming images on the sheets.
When, after the units have been pulled out from the apparatus body, a user manually pushes the units into the apparatus body to load them on the apparatus body, sometimes the units may not be pushed and positioned into a loading completion position that is a predetermined position of the apparatus body. In the image forming apparatus, when the units are not set in the loading completion position of the apparatus body, various problems occur.
For example, when such a unit is a sheet feeding cassette, since a sheet is not in an appropriate position, an image may not be accurately formed on the sheet or a sheet feeding failure (skewed feeding or jamming of the sheet) may occur. When the unit is a transfer unit for transferring an image to the sheet, a position of the image may not be transferred to a correct position of the sheet, consequently causing an image quality failure.
Therefore, such units must accurately be positioned and loaded on the image forming apparatus.
Japanese Patent Application Laid-Open No. 2006-151687 discusses an image forming apparatus that includes a drawing mechanism for positioning a unit onto an apparatus body by using a toggle mechanism.
As illustrated in
When the sheet feeding cassette is inserted into an accommodating unit 1B of the apparatus body 51, as illustrated in
A pressing direction of a spring force applied by the toggle spring 108 is reversed from a clockwise direction to an anticlockwise direction at a neutral point. Before its insertion, the sheet feeding cassette stands by in a position near the neutral point, in a slightly shifted phase from the neutral point, and is pressed in the clockwise direction.
Then, when after the insertion of the sheet feeding cassette, the locking pin 102 is locked in the locking groove 106a of the toggle arm 106, and the toggle arm 106 is swung beyond the neutral point, the pressing force of the toggle spring 108 is revered in the anticlockwise direction, and the cassette is drawn into the apparatus body.
However, the drawing apparatus using the toggle mechanism needs the swinging member for changing the direction of the pressing force applied by the toggle spring and the guiding member for guiding the locking member locked in the swinging member.
Specifically, the drawing apparatus using the toggle mechanism illustrated in
However, greater cost reduction is demanded for the recent image forming apparatus. There is a demand for an apparatus small in a number of components, simple in configuration, and capable of surely positioning units in an apparatus body.
The present disclosure is directed to an image forming apparatus small in a number of components, simple in configuration, and capable of surely positioning units in an apparatus body.
According to an aspect disclosed herein, a drawing apparatus for drawing a unit loadable to and pullable from an apparatus body into a predetermined position of the apparatus body, includes: an elastic member disposed in one of the apparatus body and the unit and configured to jump-buckle; an engaging unit disposed in the elastic member; and an engaged unit disposed in another of the apparatus body and the unit and configured to engage with the engaging unit. When the unit is loaded on the apparatus body, the engaging unit engages with the engaged unit, the elastic member is configured to jump-buckle, and accordingly the unit is drawn to the predetermined position of the apparatus body.
Further features and aspects of the present disclosure will become apparent from the following detailed description of exemplary embodiments with reference to the attached drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate exemplary embodiments, features, and aspects of the disclosure and, together with the description, serve to explain the principles as disclosed herein.
Various exemplary embodiments, features, and aspects of the disclosure will be described in detail below with reference to the drawings.
In
The image forming apparatus 1B includes a process cartridge 11. The process cartridge 11 includes a photosensitive drum 12, a charger 13 that is a charging unit, and a developing device 14 that is a developing unit. An intermediate transfer unit 1C is disposed on the process cartridge 11.
By applying a transfer bias of a positive polarity to an intermediate transfer belt 16 by a primary transfer roller 19, a toner image having a negative polarity, on the photosensitive drum is transferred to the intermediate transfer belt 16. In a position facing a driving roller 16a of the intermediate transfer belt 1C, a secondary transfer roller 17 constituting a secondary transfer unit for transferring a color image formed on the intermediate transfer belt to a sheet P is disposed. Further, the fixing unit 20 is disposed above the secondary transfer roller 17.
Next, an image forming operation of the printer 1 thus configured is described. First, after the image reading apparatus 2 has read image information of a document, this image information is processed, and then converted into an electric signal to be transmitted to a laser scanner 10 of the image forming unit 1B. The image information may be input to the image forming unit 1B from an external device such as a personal computer.
Then, at the image forming unit 1B, a surface of the photosensitive drum 12 of each process cartridge 11 is scanned with a laser beam emitted from the laser scanner 10. Accordingly, the surfaces of the photosensitive drums 12 uniformly charged to a predetermined polarity/potential by the charger 13 are sequentially exposed, and electrostatic latent images are sequentially formed on the photosensitive drums of the process cartridges 11.
Then, the electrostatic latent images are developed by color toner to be visible, and color images on the photosensitive drums are sequentially superimposed and transferred onto the intermediate transfer belt 16 by a primary transfer bias applied to the primary transfer roller 19. As a result, a toner image is formed on the intermediate transfer belt 16.
Simultaneously with the toner image forming operation, the sheet P is fed from a sheet feeding device 30. As illustrated in
When it is detected by a sheet presence detection sensor 36 that there is no more sheet to be fed, the sheet feeding operation is stopped, and sheet replenishment is urged on a panel display. When there is no more sheet stored in the sheet feeding cassette 9, a user pulls out the sheet feeding cassette 9, and replenishes the sheet feeding cassette 9 with new sheets to store them in the cassette.
Then, the sheet P is conveyed from a registration roller pair 40 to the secondary transfer unit. Then, at the secondary transfer unit, a toner image is transferred onto the sheet P by a secondary transfer bias applied to the secondary transfer roller 17. The sheet P on which the toner image has been transferred is then conveyed to the fixing unit 20. At the fixing unit 20, the sheet P receives heat and pressure to fix the toner image as a color image thereon. The sheet P having the image fixed thereon is discharged to the discharge space S by a first discharge roller pair 25a disposed on the downstream side of the fixing unit 20, and projected from the bottom surface of the discharge space S to be stacked on a stacking unit 23.
Next, referring to the drawings, a first exemplary embodiment of a drawing apparatus D that is a feature of the present invention is described. In
The drawing apparatus D includes an elastic leaf spring 3 that jump-buckles (snap-through buckles), an engaging unit 4 formed in the leaf spring 3, and an engaged unit 5 engaged with the engaging unit. The engaged unit 5 includes a pin 6 engaged with the engaging unit 4, an arm 7 for swingably supporting the pin 6, and a rotary shaft 8 for rotatably supporting the arm 7. In this exemplary embodiment, the leaf spring 3 including the engaging unit 4 is fixed to the apparatus body 1A, and the engaged unit 5 is fixed to the sheet feeding cassette 9.
As illustrated in
The leaf spring 3 is elastically deformed when a force is applied to the apparatus body 1A in a loading direction X or a pulling-out direction Y of the sheet feeding cassette 9. Since it is supported in the bent state, the leaf spring 3 jump-buckles and is deformed in a force-applied direction when the force applied in the loading direction X or the pulling-out direction Y exceeds a certain limit.
In the present invention, the jump buckling means a phenomenon, where a force is applied to a bent elastic member from the outside, and when the force becomes equal to or more than the certain limit, the elastic member is suddenly deformed even without applying any more force, and curved in a force-applied direction (direction reverse to the bending direction). The deformation by the jump buckling is elastic deformation, and when a force is applied in the reverse direction, the elastic member deformed by the jump buckling, jump-buckles in the reverse direction.
As a material for the jump-buckling elastic member according to the present invention, spring stainless steel, spring beryllium copper/phosphor bronze/nickel silver can be used. A relatively thin sheet metal easily jump-buckles.
Next, referring to
The operation of loading the sheet feeding cassette 9 on the apparatus body 1A is described. When the sheet feeding cassette 9 is inserted in the loading direction X, as illustrated in
When the sheet feeding cassette 9 is further inserted in the loading direction X, the pin 6 pushes the leaf spring 3 toward a rear side plate of the apparatus body 1A, and accordingly the leaf spring 3 is elastically deformed in the loading direction X until the state illustrated in
During the deformation of the leaf spring 3 by the jump buckling, a drawing force is generated in the loading direction X. When the leaf spring 3 jump-buckles from the state illustrated in
Generally, the image forming apparatus includes a positioning mechanism for positioning the units in the loading direction of the apparatus body. As illustrated in
In the positioned state of the sheet feeding cassette 9 by the positioning mechanism, the deformation of the leaf spring 3 by the jump buckling is stopped in the midway. When the sheet feeding cassette 9 is not positioned by the positioning mechanism, as illustrated in
Specifically, when the user inserts the sheet feeding cassette 9 into the apparatus body 1A in the loading direction X, and the force equal to or more than the certain limit is applied to the leaf spring 3, the sheet feeding cassette 9 is drawn by the jump buckling of the leaf spring 3 to the state that is the loading completion position illustrated in
Next, referring to
When the sheet feeding cassette 9 is further pulled out in the pulling-out direction Y from the state illustrated in
During the jump buckling of the leaf spring 3, a drawing force is generated in the pulling-out direction Y. When the leaf spring 3 jump-buckles from the state illustrated in
As illustrated in
As described above, according to the drawing apparatus D of the first exemplary embodiment, the unit can surely be positioned in the apparatus body A by utilizing the jump buckling phenomenon of the elastic member. Further, the direction of the force generated by the jump buckling of the elastic member is similar to the unit drawing direction. Thus, different from the case of the drawing apparatus using the toggle mechanism, there is no need to separately provide any swinging member or any guiding member. The number of components can be reduced, and the unit can be drawn into the apparatus body with a simple configuration.
Specifically, when the distance of the sheet feeding cassette 9 from the loading completion position is as shown in
Next, a drawing apparatus D according to a second exemplary embodiment of the present invention is described. In the drawing apparatus D according to the second exemplary embodiment, only an engaging unit disposed in an elastic member is different from that of the first exemplary embodiment. Other components are similar to the first exemplary embodiment, and thus description thereof is omitted. As illustrated in
As illustrated in
As illustrated in
Next, operations of the first engaging unit 63 and the second engaging unit 64 and the pin 6 disposed in the engaged unit when the sheet feeding cassette 9 as a unit is loaded on an apparatus body 1A are described.
As illustrated in
When the sheet feeding cassette is further inserted in the loading direction X, the pin 6 squeezes the leaf spring 3 in the loading direction X, and the leaf spring 3 is deformed in the loading direction X. When a force applied to the leaf spring 3 becomes equal to or more than a certain limit, the leaf spring 3 is deformed by jump buckling in the loading direction X to a state illustrated in
In the loaded state of the unit, the gap L between the first engaging unit and the second engaging unit is shorter than the width L2 of the pin 6. Since the pin 6 is hard to be removed even when shocks occur, the drawing apparatus D according to the second exemplary embodiment can provide an effect of preventing erroneous operations (such as drawing failure).
Next, a drawing apparatus D according to a third exemplary embodiment of the present disclosure is described. The drawing apparatus D according to the third exemplary embodiment is different from that of the second exemplary embodiment only in inclusion of a bending restriction unit 65 configured to restrict bending of a leaf spring 3 that is an elastic member. Other components are similar to those of the second exemplary embodiment, and thus description thereof is omitted.
As illustrated in
In
The state 61c illustrates a state immediately before the leaf spring 3 jump-buckles in a loading direction X, and the state 61d is a state after the leaf spring 3 has jump-buckled in the loading direction X.
As described above, according to the drawing apparatus D of the third exemplary embodiment, the bending of the elastic member is restricted by the bending restriction unit 65, so that the leaf spring 3 can be set to the state 62b near the state 61c immediately before its jump buckling.
As a result, the drawing apparatus D of the third exemplary embodiment can reduce a force necessary until the leaf spring 3 jump-buckles, by eliminating a force necessary for squeezing the leaf spring 3 from the state 61a to the state 61b. Thus, the necessary force when the user loads the unit can be reduced, and usability can be improved for the user who loads or unloads the unit.
Next, a drawing apparatus D according to a fourth exemplary embodiment is described. The drawing apparatus D according to the fourth exemplary embodiment is different from the second exemplary embodiment in that the unit is a door unit openable and closeable in an apparatus body. Other components are similar to those of the second exemplary embodiment.
Next, referring to
First, referring to
As illustrated in
When the door unit 22 is further pushed in the loading direction X, and a force applied to the leaf spring 3 becomes equal to or more than a certain limit, the leaf spring 3 is deformed by jump buckling in the loading direction X to to the state illustrated in
During the deformation of the leaf spring 3 by the jump buckling, a drawing force is generated in the loading direction X. When the leaf spring 3 jump-buckles from the state illustrated in
In the drawing apparatus D according to the fourth exemplary embodiment, as in the case of the drawing apparatus D according to the first exemplary embodiment, the door unit 22 is surely positioned in the loading completion position of the apparatus body 1A by a positioning mechanism.
Next, referring to
When the door unit 22 is opened in a pulling-out direction Y from the loading completion position illustrated in
When the door unit 22 is further opened in the pulling-out direction Y from the state illustrated in
During the jump buckling of the leaf spring 3, a force is generated in the pulling-out direction Y. When the leaf spring 3 jump-buckles from the state illustrated in
In the fourth exemplary embodiment, the configuration of the third exemplary embodiment can be applied.
As described above, according to the drawing apparatus D of the fourth exemplary embodiment using the door unit 22, as in the case of the drawing apparatus D according to the first exemplary embodiment, the unit can surely be positioned in the apparatus body with a simple configuration.
In the drawing apparatus D according to each of the first to fourth exemplary embodiments, the elastic member is disposed in the apparatus body 1A. However, the present invention is not limited to these exemplary embodiments. An elastic member that jump-buckles can also be disposed in the unit. Specifically, an elastic member can be disposed in the unit, and an engaged unit can be disposed in the apparatus body. When the elastic member is disposed in the unit, the engaged unit is disposed in the apparatus body 1A. In this case, when the unit is loaded on the apparatus body, an operation in which the engaging unit engages with the engaged unit, and the elastic body jump-buckles, thereby drawing the unit to a predetermined position of the apparatus body 1A, is similar to the first to fourth exemplary embodiments.
In the drawing apparatus D according to each of the first to fourth exemplary embodiments, the leaf spring is used for the elastic member. However, a coil spring 3′ can be used as illustrated in
As illustrated in
As the unit, the sheet feeding unit is used in the first to third exemplary embodiments, and the door unit is used in the fourth exemplary embodiment. However, the present invention is not limited to these embodiments. Instead of them, a transfer unit or a fixing unit can be used. Thus, the transfer unit or the fixing unit is drawn into the apparatus body to be surely positioned, and stable image forming processing can be carried out.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures, and functions.
This application claims priority from Japanese Patent Application No. 2011-171999 filed Aug. 5, 2011, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2011-171999 | Aug 2011 | JP | national |