Patent Grant
8671657
The invention relates to a drafting arrangement unit for a spinning machine, the drafting arrangement having a first bottom roller. The invention further relates to a spinning machine having a drafting arrangement unit, combinations of such a spinning machine with other spinning machines, and to a spinning machine assembly kit.
A drafting arrangement has the task to draw or draft a delivered fiber strand in order to reduce in this manner the number of fibers in cross-section. During drafting, the fibers have be displaced relative to each other as uniform as possible while overcoming static friction so that, as a result, a fiber strand as uniform as possible and subsequently a harmonious yarn is obtained.
In the case of spinning machines, a distinction is made between preliminary spinning machines and final spinning machines, also called fine spinning machines. Preliminary machines, which include in particular roving frames, produce a roving from a sliver, in particular from a drafter sliver, which roving is processed in the next process stage into a yarn by means of a final spinning machine. Accordingly, preliminary spinning machines comprise a drafting arrangement which drafts a sliver, in particular a drafter sliver, so as to achieve the fineness of a roving. Final spinning machines, in turn, comprise in each case drafting arrangements which draft the roving to the fineness of a yarn. Also known are final spinning machines, the drafting arrangements of which, while omitting the preliminary spinning machine, are designed to draft a drafter sliver in one process stage up to the fineness of a yarn. In literature, the associated drafting arrangements are called high-draft drafting arrangements. Within the context of this invention, all above-mentioned drafting arrangement types, alone or in combination with one of the mentioned spinning machines, shall come within the scope of the present invention.
A drafting arrangement usually comprises a plurality of successively arranged pairs of rollers which each forming a clamping line or a clamping region. The pairs of rollers consist in each case of a bottom roller that is usually driven and an upper pressure roller through which the fiber strand is clamped. The fiber strand is transported through the pairs of rollers to a twist generation. The draft is generated in that the circumferential speed increases in the running direction of the fibers from roller pair to roller pair. The draft between the last two roller pairs in the running direction of the fibers is called main draft; the sections upstream thereof are called break draft. There are spinning machines which have one or two break drafts, while spinning machines having only two pairs of rollers, thus effect only the actual main draft, are not known in practice.
Drawing a part of the fibers is carried out by carrying the fibers along on the roller surfaces or aprons arranged thereabove, for which reason the fibers have to adopt approximately the circumferential speed of the rollers. Transmitting the roller movement to the fibers to be transported takes place through friction.
The roller pair from the clamping point of which the main draft starts contributes to good guidance of the fibers. Here, it is frequently the case that each of the two rollers is supplemented by at least one further deflection element and an apron running about the latter and the rollers. This construction is known as a double-apron drafting arrangement.
An alternative to this is the Kepa drafting arrangement, named after the inventors Kern and Pauen, which has modified this established structure: Bottom roller and cage of the roller pair which initiates the main draft are replaced by a large bottom roller while the top apron and its cage have a particularly long design so that the top apron and the large bottom roller are in contact as long as possible to achieve a good fiber guidance. Like a conventional drafting arrangement, the Kepa drafting arrangement can be implemented as two-, three- or four-roller drafting arrangement. The Kepa drafting arrangement is also used as a high-draft drafting arrangement, whereby the requirements for exact fiber guidance are even higher. Such a drafting arrangement is described, e.g., in the European patent specification EP 0 350 797 B1.
As can be derived from the above descriptions, the drafting arrangement is the centerpiece of a spinning machine because here, the quality of the produced yarn is determined. Changes in the drafting arrangement and to its geometry can have a significant influence on quality. This is certainly one of the reasons that in the sector of drafting arrangements of spinning machines, no fundamental changes have been made for a long time. Thus, the drafting arrangements of ring spinning machines are still driven by common rollers which extend over a plurality of spinning stations or an entire longitudinal machine side. Accordingly, drafting arrangements on one side of a machine have to be operated synchronously. Operating the spinning stations individually is not possible. The ever-increasing length of spinning machines cause torsion problems in the drafting arrangements so that multiple drives have to be used for operation. Thus, shutting down or individually maintaining the drafting arrangements is possible only to a limited extent.
It is an object of the present invention to provide a spinning machine with a plurality of spinning stations and associated drafting arrangements, which allows more flexibility when operating the spinning stations and simplifies maintaining the drafting arrangements without the need to limit the operation on the spinning machine. Additional objects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
The objects are achieved in that the drafting arrangement unit is configured as an assembly, wherein the first bottom roller is rotatably mounted via its roller axle on a base carrier of the drafting arrangement unit, and wherein the drafting arrangement unit includes a first top roller, and the first bottom roller and the second roller form a first roller pair which, in the operating position, forms a clamping region. The first top roller is fastened to the base carrier via a load device, in particular via a pivotable guide arm, and the drafting arrangement unit can be detachably fitted on the spinning machine by means of a fastening device, wherein the drafting arrangement unit is designed for one spinning station or a plurality of adjacent spinning stations, thus only for a portion of the spinning stations of the spinning machine. In a particular embodiment, the unit is designed as a twin drafting arrangement unit for two adjacent spinning stations. The first bottom roller can be followed by a second bottom roller in the unit.
To be mentioned as prior art for this concept is the publication of the German Patent Application DE 39 04 348. However, with the device described therein, the above-described disadvantages of conventional drafting arrangements cannot be avoided.
With embodiments according to the present invention, the first top roller and optionally further rollers are preferably fastened to the base carrier via a load device, in particular via a pivotable guide arm.
According to a preferred refinement of the invention, the drafting arrangement unit contains a second top roller which is arranged in the process direction downstream of the first top roller and which, together with a second driven bottom roller, forms a second roller pair with a clamping region. Between the first and second roller pairs, preferably, a main draft is formed. The second bottom roller can be installed in the drafting arrangement unit or separately. However, in a preferred embodiment of the invention, the second driven bottom roller is arranged on the spinning machine. In this case, the second bottom roller extends over a plurality of spinning stations in the longitudinal direction of the machine.
The bottom rollers are adequately segmented and extend preferably only over the drafting arrangement region of one spinning station or one pair of spinning stations. Likewise, the top rollers of the drafting arrangement units are also segmented, as this is already the case in today's spinning machines, i.e., they preferably extend only over the drafting arrangement region of one spinning station or one pair of spinning stations.
The bottom roller(s) is/are preferably connected to the base carrier by means of bearing receptacles. The drafting arrangement unit can be suitably fitted and fixed on the spinning machine via the base carrier. Preferably, the drafting arrangement unit rests via the base carrier on the drafting arrangement carrier. For this purpose, the base carrier can include first guiding means which interact with the second guiding means on the spinning machine or on the drafting arrangement carrier. The guiding device with the first and second guiding means enables positioning and aligning the drafting arrangement unit on the spinning machine. The guiding device can be designed for positioning the drafting arrangement unit in the fiber flow direction as well as transverse thereto. Furthermore, the guiding device can also be designed for adjusting the outfeed angle of the sliver, i.e., for adjusting the inclination of the drafting arrangement.
On the base carrier, adjusting means can be provided which allow displacing the first bottom roller, and optionally the infeed bottom roller, and optionally the second bottom roller with respect to the base carrier and transverse to the roller axis in the fiber flow direction. In this manner, the size of the drafting zones, i.e., the spacing between the rollers on the drafting arrangement, can be adjusted. It is also possible that the drafting distances can only be adjusted through adjustability of the top rollers. The guiding device or the adjusting means can include a rail guide.
Furthermore, adjusting means can be provided which allow displacing the drafting arrangement carrier and/or the drive shaft relative to the spinning machine, e.g. in the fiber flow direction. The drafting arrangement carrier and the drive shaft can be fastened via connecting elements to the cylinder supports.
The base carrier can be configured as one piece or multiple pieces. The base carrier or the individual base carrier elements can consist of rolled products, castings or pressed parts. Furthermore, the base carrier can include a housing for receiving rolling bearings and/or a gearing arrangement.
By means of the load device, the first top roller can be pressed in the operating position against the first bottom roller. If the drafting arrangement unit includes a second top roller, this roller can also be pressed via the load device in the operating position against the second bottom roller. The load device preferably includes a pivotable guide arm, also called load arm, on which the top roller(s) is/are mounted. The guide arm is pivotably mounted via a hinge joint directly or indirectly on the spinning machine and preferably on the drafting arrangement unit in such a manner that the top roller(s) can be pivoted perpendicular to the direction of the roller axis and away from the bottom roller(s) or toward the bottom roller(s). The guide arm can be pivotably secured on the base carrier of the drafting arrangement unit via a further component.
Loading the guide arm is preferably carried out via a tensioning device. This tensioning device may include first tensioning means on the load device and second tensioning means on the drafting arrangement unit, and/or on the spinning machine, in particular on the drafting arrangement carrier. The tensioning device is preferably a quick-release tensioner, as described in more detail below in connection with the fastening device. Here, the tensioning device is part of the fastening device.
The fastening device includes fastening means which are suitably arranged on the drafting arrangement unit and by means of which the drafting arrangement unit, in interaction with second fastening means arranged on the spinning machine and/or likewise on the drafting arrangement unit, can be detachably fastened on the spinning machine.
The detachable fastening device is preferably a quick release fastener, in particular a quick release tensioner. The quick release tensioner is characterized by being self-locking in the closed position. For generating self-locking, the quick release tensioner can work together with an eccentric which is actuated by a lever, the so-called tensioning lever. During the tensioning process, the eccentric is pivoted slightly beyond a pressure point and mechanically stopped.
Instead of an eccentric, the quick release tensioner can also be an interaction of a groove and a cam, wherein upon exceeding a tensioning force, a first pivotable fastening means falls into a self-locking position by latching a cam into a groove. Here, the first fastening means receives the groove or the cam, and the second fastening means receives the cam or the groove.
The quick release tensioner can also comprise a toggle lever mechanism wherein a locking lever rotatably mounted via an articulated joint can be guided to a limit stop thereby falling into a self-locking closing position. All quick release tensioners have in common that for setting the self-locking feature, a lever movement about a pivot axis is necessary.
The fixation force of the quick release device for self-locking, in particular if a tensioning device for the guide arm is involved, is preferably adjustable, in particular by an adjusting screw. For generating an additional operational load on the guide arm, a pressure generating device can be provided which, via the second tensioning means, can exert additional pressure on the guide arm.
For implementing the aforementioned refinement, the second clamping means can include a pressure arm which is pivotably secured on the base carrier of the drafting arrangement or the spinning machine and which, in the operating position, is in operative connection with the pressure device on the spinning machine. The pressure device can operate, e.g., pneumatically or hydraulically. The pressure device can be provided individually per spinning station or pair of spinning stations, or over a plurality of spinning stations, e.g., over a section. This allows common pressure application or pressure release for a plurality of spinning stations.
The drafting arrangement carrier is preferably configured as an open or closed longitudinal profile, preferably a tubular profile, in particular a quadrangular tubular profile or hexagonal tubular profile. The drafting arrangement carrier extends in the longitudinal direction of the machine over one or a plurality of spinning stations of one machine side. The drafting arrangement carrier can be made of one piece or multiple pieces. The drafting arrangement carrier is preferably fastened on cylinder supports.
For driving purposes, the drafting arrangement unit is preferably connected to the spinning machine via a coupling device by means of which the first bottom roller can be coupled to a drive shaft of the spinning machine. Here, a coupling device is a machine element for transmitting torques with shafts. The coupling device serves for establishing a connection for transmitting torque from the drive shaft of the spinning machine to at least one first bottom roller of the drafting arrangement unit. Accordingly, the coupling device comprises first coupling means on the drafting arrangement unit and second coupling means on the spinning machine. The drive shaft on the spinning machine preferably extends over a plurality of, in particular more than two, spinning stations, in particular over one or a plurality of sections, or over all spinning stations in the longitudinal direction of the machine.
Thus, the first bottom roller receives a torque from the drive shaft via the coupling device. The coupling device is preferably part of a gearing arrangement with first gearing means on the drafting arrangement unit and second gearing means on the spinning machine. The gearing arrangement can be, e.g., a gear drive, a worm gear drive or a friction gear drive. Furthermore, the use of belt drives is also conceivable. Preferably, a transmission gearing is provided between the bottom roller and the drive shaft.
The individual coupling devices and gear units can be used independently of the selected drafting arrangement concept and are therefore not limited to the respective drafting arrangement design with which together they are described.
If the drafting arrangement unit also includes the second bottom roller, this second bottom roller is preferably connected in the same manner and with the same means to a drive shaft on the spinning machine as described above. The first and second bottom rollers can receive their torque from the same drive shaft on the spinning machine. In this case, a transmission gearing is allocated to at least one of the bottom rollers. It is also possible that the first and second bottom rollers receive their torque from different drive shafts on the spinning machine. Both drive shafts preferably extend over a plurality, in particular more than two spinning stations, in particular over one or a plurality of sections, or over all spinning stations in the longitudinal direction of the machine.
However, the drafting arrangement unit can also be equipped with one or a plurality of electromotive single-motor drive(s) for driving the first and/or the second bottom roller. The single-motor drive drives the lower shaft directly or indirectly via a gear unit. A possible gear unit is also part of the drafting arrangement unit. The drafting arrangement units are adequately provided with interfaces via which the single-motor drives can be connected to the power supply of the spinning machine. Furthermore, data interfaces are provided via which the drives can be connected the machine control or to another control outside of the drafting arrangement unit.
The invention further relates to a spinning machine having at least one and preferably a multiplicity of the drafting arrangement units according to the invention. The spinning machine is characterized in that the drafting arrangement unit as an assembly is detachably fixed to the spinning machine via a fastening device.
The drafting arrangement unit is attached to the spinning machine, in particular to the drafting arrangement carrier, via the base carrier. The base carrier can have first guiding means which interact with the second guiding means on a component, in particular on a drafting arrangement carrier of the spinning machine. The guiding device with first and second guiding means allows positioning and aligning the drafting arrangement unit on the spinning machine. The guiding unit can comprise a rail guide, in particular a slide rail guide by means of which the drafting arrangement unit is slid onto the drafting arrangement carrier or another component on the spinning machine, moved to the correct position, and fixed or locked by means of the fastening device.
The spinning machine preferably comprises a driven shaft extending over a plurality of spinning stations, in particular over more than two spinning stations, advantageously over one or a plurality of sections. Second coupling means are connected on one side directly or indirectly to the driven shaft and on the other side to the first coupling means on the drafting arrangement unit so that the driving power of the first bottom roller can be fed to the drafting arrangement unit. For each spinning station or for each pair of spinning stations, one such coupling device is provided.
In the case of two-sided spinning machines, a separate drive shaft for driving the first bottom roller of the drafting arrangement unit can be provided for each machine side. However, it is also possible that a common drive shaft is provided for both machine sides. Accordingly, coupling devices are directed toward the spinning stations of both machine sides. In this case, in a cross-sectional view, the drive shaft is arranged more or less central in the center of the machine.
The spinning machine preferably comprises a drafting arrangement carrier extending along a plurality of spinning stations, preferably over more than two spinning stations, in particular over one or a plurality of sections, and particularly preferred over all spinning stations of a machine side. For each spinning station or pair of spinning stations, preferably, second fastening means for receiving a drafting arrangement unit are attached to the drafting arrangement carrier. Furthermore, as already mentioned, second guiding means can also be arranged on the drafting arrangement carrier.
Locking the drafting arrangement unit on the spinning machine as well as loading the guide arm, i.e., pressing the top rollers against the bottom rollers, is preferably carried out via the fastening device. As already described above, the operating load on the guide arm can be exerted pneumatically or hydraulically in a manner known per se. Accordingly, a pneumatic or hydraulic pressure device can be provided on the spinning machine.
Here, the drafting arrangement unit of the spinning machine can comprise a load device with a guide arm, and loading the guide arm can take place via a first tensioning device with first tensioning means on the guide arm and second tensioning means on the spinning machine, wherein the tensioning device is preferably part of the fastening device.
Furthermore, it is proposed that locking the drafting arrangement unit on the spinning machine, as well as loading the guide arm, is carried out via the fastening device.
Viewed in the processing direction, the spinning machine can comprise an additional pair of infeed rollers which is arranged upstream of the first pair of rollers. Between the pair of infeed rollers and the first pair of rollers, a break draft zone is formed. The bottom or top roller of the pair of infeed rollers is driven. However, preferably, the bottom infeed roller is driven. In this case, the driven bottom infeed roller extends over a plurality of, in particular more than two, spinning stations, in particular over one or a plurality of sections, or over all spinning stations in the longitudinal direction of the machine.
The drive shaft of the infeed roller preferably extends over a plurality of, in particular more than two, spinning stations, in particular over one or a plurality of sections or over all spinning stations in the longitudinal direction of the machine. As an alternative to this, the drafting arrangement unit can comprise an electromotive single-motor drive for driving the bottom infeed roller. Between the bottom infeed roller and the drive, a gearing arrangement can be provided. Possible coupling devices can be part of gearing arrangements per spinning station or pair of spinning stations. For further embodiments of the drive concept of the bottom infeed roller, reference is made to the explanations above on the drive of the first bottom roller, which shall also apply to the bottom infeed roller.
Furthermore, on the outfeed side of the drafting zone of the drafting arrangement, a pneumatic compacting device can be arranged which compacts the drafted sliver. According to this particular refinement, the bottom outfeed roller advantageously corresponds to a driven suction roller. In operating position, the top outfeed roller rests on the suction roller and forms an outfeed clamping line with the latter. Subsequent to the top outfeed roller in the processing direction, a twist stop top roller is arranged which, together with the suction roller, forms a twist stop gap. The compacting zone on the suction roller lies between the top outfeed roller and the twist stop top roller. The twist stop top roller is preferably also arranged on the load device, in particular via a bearing receptacle on the guide arm of the drafting arrangement. The suction roller and the associated suction device, however, are advantageously attached to the spinning machine and extend over one or a plurality of spinning stations in the longitudinal direction of the machine. Such a compacting device is described, e.g., in EP-A-1 304 403 or DE-196 25 526.
Instead of a suction roller with a driven outer circumference, it is also possible to provide a low-pressure channel for fiber bundling devices, which channel is made of a tubular base carrier and arranged subsequent to the compaction zone, i.e., subsequent to the pair of outfeed rollers, and the outer contour of which comprises for each spinning station a first sliding surface for a conveyor belt that is permeable to air, the sliding surface comprising a suction slot substantially running in the circumferential direction of the base carrier. The twist stop gap is formed here by the base carrier and a twist stop top roller which, subsequent to the compaction zone, rests against the base carrier. The twist stop roller, e.g., can be driven and in this manner, in turn, drives the conveyor belt. Here too, the twist stop top roller is preferably connected to the load device, in particular connected via a bearing receptacle to the guide arm of the drafting arrangement unit. The low-pressure channel and the associated suction device, however, are advantageously attached to the spinning machine and extend over one or a plurality of spinning stations in the longitudinal direction of the machine. Such a device is described, e.g., in DE-A-10 2004 062 796.
The spinning machine or the drafting arrangement units can further comprise aggregates for producing effect yarn and/or core yarns. For core yarn, this can be, e.g., deflection guides which feed the core yarn to the fiber strand at the desired position. Subsequent to the drafting arrangement unit or the compacting device, a twisting and winding device for the yarn follows at each spinning station. The spinning machine with drafting arrangement according to the invention is preferably an air-jet spinning machine, a ring spinning machine, a funnel spinning machine, a loop spinning machine, a pot spinning machine or a roving spinning machine, in particular a roving frame.
In the following, the drafting arrangement is discussed in more detail. The drafting arrangement unit or the drafting arrangement is not limited to a particular type of drafting arrangement. Rather, different drafting arrangement concepts can be implemented within the context of this invention. It is even a particular advantage of the present invention that, in the meaning of the likewise claimed assembly kit concept, different types of drafting arrangements can be used on a spinning machine. A detailed description of the possible types of drafting arrangements mentioned below can be found, e.g., in the publication WO 2008/052370.
According to a first embodiment of a drafting arrangement, the drafting arrangement is part of a conventional double-apron drafting arrangement. The first bottom roller is wrapped-around by an apron which is guided via a deflection device, preferably a deflection bridge. The first top roller, in turn, is wrapped-around by a top apron guided in a cage. In this manner, the lower and top aprons form an apron guide through which the fiber strand is guided in the main drafting zone. The drafting arrangement unit can further comprise a tensioning device, e.g. with a tensioning spring, which tensions the bottom apron and thus provides for a uniformly running apron.
According to a second embodiment of a drafting arrangement, the drafting arrangement unit is part of a Kepa drafting arrangement which has already been described in the introductory part of the specification. The Kepa drafting arrangement comprises a pair of rollers with an upper and a bottom roller which form a main drafting zone. A top apron is wrapped around the top roller and is tensioned via a suitable guide or apron cage in such a manner that it wraps around a portion of the circumference of the so-called lower Kepa roller. This means, the top apron runs along a partial circumference of the Kepa bottom roller. In the region of the joint partial wrap, the sliver is guided between the top apron and the bottom Kepa roller. The bottom Kepa roller is characterized, on the one hand, in that it is not wrapped-around by a bottom apron and, on the other, that it is significantly larger than the associated top roller or the main draft bottom roller of conventional double-apron drafting arrangements. In the present invention, the pair of Kepa rollers corresponds to the first pair of rollers.
According to a third embodiment of the drafting arrangement, the drafting arrangement unit is part of a double-apron drafting arrangement having a large bottom roller. Here, the bottom roller is likewise wrapped-around by a bottom apron. However, the diameter of the bottom roller is considerably larger than the one of the top roller or the one of conventional double-apron drafting arrangements and, e.g., can correspond to the diameter of a Kepa bottom roller. Accordingly, the wrap angle between bottom roller and top roller is considerably larger than in conventional double-apron drafting arrangements. The bottom roller is preferably coated with a material of high friction, e.g. with a rubber material. In this manner, slip between aprons and bottom rollers can be reduced.
The bottom apron is guided via a deflection device, in particular a deflection bridge. Analogous to the Kepa drafting arrangement, the top apron can wrap around a partial circumference of the main draft bottom roller, which is in addition also wrapped-around by the bottom apron. Thus, according to this refinement of the invention, top and bottom aprons can jointly wrap around a partial circumference of the bottom roller. In the region of the joint partial wrap, the sliver is guided between top and bottom aprons. The expansion of the mentioned partial circumference can correspond to the dimensions mentioned above in connection with the Kepa drafting arrangement.
In addition or as an alternative to this, a deflection guide toward the pair of delivery rollers can be provided on the delivery side of the main draft zone for the bottom apron, which effects that in the fiber flow direction, the bottom apron runs at an angle, e.g. tangentially, away from the bottom roller. The top apron preferably follows the path of the bottom apron so that between bottom and top aprons, a guided region is formed.
In a refinement of the invention, it can be provided that the top apron forms no or only an insignificant partial wrap with the main draft bottom roller. In this embodiment, in a segment facing toward the top apron, the bottom apron is led approximately tangentially away from the main draft bottom roller and is guided via a guide, in particular deflection bridge, that is arranged in the fiber flow direction subsequent to and spaced apart from the main draft bottom roller. Between the clamping region of the first top and bottom rollers and the deflection bridge, the top apron guided in a cage and the bottom apron together form a guide zone for the sliver.
The special feature of the described bottom roller with apron guide is that in contrast to conventional bottom apron guides, the bottom apron is guided via a considerably larger partial circumference of the main draft bottom roller. In this manner, the slip between bottom roller and bottom apron is significantly reduced.
The wrapping angle of the bottom apron on the large bottom roller is advantageously 140° or more, preferably 180° or more. Furthermore, the wrapping angle is preferably 270° or less, and in particular 225° or less. The wrap angle defines that circumferential region of the bottom roller on which the apron rests.
The large bottom roller according to the second and third embodiments of the drafting arrangement can have a diameter D of 30 mm or larger, preferably 35 mm or larger, in particular 40 mm or larger and particularly advantageously 50 mm or larger. Advantageously, the diameter D is 100 mm or smaller, preferably 80 mm or smaller and in particular 70 mm or smaller. A particularly preferred diameter range is 45 to 60 mm. The pair of main draft drafting arrangement rollers, with or without bottom apron guide, which comprises the large bottom roller, has a preferred diameter ratio of bottom roller to top roller of 1.2 or greater, in particular 1.5 or greater, advantageously 1.8 or greater. The diameter ratio is preferably 3 or smaller, in particular 2.5 or smaller and advantageously 2.2 or smaller.
The top apron cage as well as apron guides, e.g., deflection bridges, tensioning devices or lateral guide elements for the bottom apron, are preferably secured on the base carrier.
In order to avoid slip between roller and guide apron, positive guides such as, e.g., tooth systems, can be provided between the moving components.
In summary, the drafting arrangement according to the invention can comprise the following positive drive guides, such as tooth systems, individually or in any combination with each other:
The term toothing within the context of this patent application means any arrangements of elevations and/or indentations or openings in the surface of the respective machine part, wherein on the opposing machine part, indentations and/or elevations can be found which are formed in a mirror-inverted manner so that the two mentioned parts are in positive engagement with each other. A detailed description of such positive connections can also be found in the mentioned WO publication.
Drafting arrangement units of the same type of drafting arrangements or of different types of drafting arrangements, furthermore, are preferably characterized in that their connecting interfaces to the spinning machine are compatible to each other with regard to the fastening device and optionally the guide device and/or to the tensioning device.
Furthermore, with regard to the desired interchangeability of drafting arrangement units on the spinning machine, the drive interfaces (coupling device), developed within the context of a drive concept, between the first and optionally further bottom rollers and the drive shaft or shafts of the spinning machine shall be compatible to each other independent of the type of drafting arrangement implemented in the drafting arrangement unit.
In this manner, drafting arrangement units can be replaced with other drafting arrangement units in a simple manner and with little effort and independent of the type of drafting arrangement. Thus, through the specific use of certain types of drafting arrangements and specific settings of the drafting arrangements, different yarns can be produced. By segmenting the bottom roller(s) among the individual drafting arrangements or twin drafting arrangements, the distances between the rollers and thus the drafting zones or other geometries in the drafting arrangement can also be individually adjusted. Furthermore, the drafting arrangements or twin drafting arrangements can be operated or shut off independent of the other drafting arrangements.
Furthermore, a thread breakage monitoring system with thread breakage sensors can be installed on the spinning machine. Upon reporting a thread breakage at a spinning station, the respective spinning station or pair of spinning stations and the associated drafting arrangement can be shut off through a suitable control and actuators, wherein the remaining spinning stations still remain in operation. This can be done, e.g., by turning off the single-motor drive of the bottom roller(s) or by disconnecting a coupling connection between bottom roller(s) and drive shaft(s) of the spinning machine.
The invention is explained in more detail hereinafter by means of the drawings, wherein the description shall not be understood as being exhaustive, but only serves the purpose of clarity. In the figures:
a shows a first embodiment of a drafting arrangement unit;
b shows a first embodiment of a drafting arrangement unit fastened to the spinning machine;
c shows a first embodiment of a drafting arrangement unit which is fastened to the spinning machine and comprises a first embodiment for the roller drive;
d shows a first embodiment of a drafting arrangement unit which is fastened to the spinning machine and comprises a second embodiment for the roller drive;
e shows a first embodiment of a drafting arrangement which is fastened to the spinning machine and comprises a third embodiment for the roller drive;
a shows a second embodiment of a drafting arrangement unit;
b shows a second embodiment of a drafting arrangement unit fastened to the spinning machine;
c shows a second embodiment of a drafting arrangement unit which is fastened to the spinning machine and comprises a first embodiment for the roller drive;
d shows a second embodiment of a drafting arrangement unit which is fastened to the spinning machine and comprises a second embodiment for the roller drive;
e shows a second embodiment of a drafting arrangement which is fastened to the spinning machine and comprises a third embodiment for the roller drive;
a shows a third embodiment of a drafting arrangement unit;
b shows a third embodiment of a drafting arrangement unit fastened to the spinning machine;
c shows a third embodiment of a drafting arrangement unit which is fastened to the spinning machine and comprises a first embodiment for the roller drive;
d shows a third embodiment of a drafting arrangement unit which is fastened to the spinning machine and comprises a second embodiment for the roller drive;
e shows a third embodiment of a drafting arrangement unit which is fastened to the spinning machine and comprises a third embodiment for the roller drive;
a shows a fourth embodiment of a drafting arrangement unit;
b shows a detailed cut-out from the embodiment according to
c shows a side view of the embodiment according to
Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
All shown drafting arrangement units 35, 65, 95 have in common that they include a first bottom roller 22, which are held on a base carrier 17, 47, 77 via adequate bearing receptacles. Furthermore, the drafting arrangement unit 35, 65, 95 includes a first top roller 21, 41, 71 and subsequent to the first top roller 21, 41, 71 in the processing direction, a second top roller 19, 49, 79 which corresponds to the delivery top roller. Moreover, the drafting arrangement unit 35, 65, 95 comprises a load device 12, 42, 72 which is connected to the base carrier 17, 47, 77 via a base element 14, 44, 74. The load device 12, 42, 72 further includes a guide arm 13, 43, 73 which is connected to the base element 14, 44, 74 via a pivot joint 15, 45, 75. The first and second top rollers 21, 41, 71; 19, 49, 79 are arranged on the guide arm 13, 43, 73 via bearing receptacles 20, 40, 70; 18, 48, 78.
Furthermore, the drafting arrangement units 35, 65, 95 include first fastening or tensioning means comprising a tensioning lever 16, 46, 76 by means of which, in interaction with the second fastening or tensioning means 3 comprising a guide rod and eccentric means (not shown), the drafting arrangement unit 35, 65, 95 is fastened to the drafting arrangement carrier 4 and the guide arm is loaded.
a, 3a and 4a show three drafting arrangement units 35, 65, 95, which each have a different type of drafting arrangement and which, however, are compatible to each other with regard to fastening (by means of fastening device) and optionally guiding (by means of guiding device) on the spinning machine. This means, the connecting interfaces between base carrier and drafting arrangement carrier are always compatible to each other despite the different embodiments of drafting arrangements. According to the
a shows a first embodiment of a drafting arrangement unit 35 which is configured as a double-apron drafting arrangement. The first bottom roller 22 is a large bottom roller 22. The bottom roller 22 is wrapped by a bottom apron 25 which is guided via a deflection bridge 27. A top apron 26, which is guided in a cage 28, is wrapped around the first top roller 21. In the operating position, the top apron 26 and the bottom apron 25 form a fiber guide in the drafting zone. In contrast to conventional double-apron drafting arrangements (see
a shows another embodiment of a drafting arrangement unit 65 which is configured as a Kepa drafting arrangement. The first bottom roller is a large Kepa bottom roller 22 without apron guide. A top apron 56, which is guided in a cage 58, is wrapped around the first top roller 41. The top apron 56 is guided in the cage 58 in such a manner that it runs along a partial circumference and, together with the wrapped partial circumference of the bottom roller, forms a fiber guide in the drafting zone. The described drafting arrangement unit belongs to the second embodiment of the drafting arrangement according to the general part of the description. For further details, reference is made to corresponding embodiments.
a shows another embodiment of a drafting arrangement unit 35 which is configured as a conventional double-apron drafting arrangement. The first bottom roller 22 is wrapped by a bottom apron 85 which is guided via a deflection bridge 87. The first top roller 71, on its part, is wrapped by a top apron 86 which is guided in a cage 88. In this manner, bottom and top aprons form a guide via which the sliver is guided in the main drafting zone. The drafting arrangement unit 35 further comprises a tensioning device 89 which is attached to the base carrier 77 and which tensions the bottom apron 85 and provides for a uniform apron guide in this manner. The described drafting arrangement unit belongs to the first embodiment of the drafting arrangement according to the general part of the description. For further details, reference is made to corresponding embodiments.
c, 3c, 4c and, further, 2d, 3d, 4d as well as 2e, 3e, 4e show in each case different drive concepts for the first bottom roller of the different types of drafting arrangements (38, 67, 68, 97, 98).
The drive concept according to the
The drive concept according to the
The drive concept according to the
The drafting arrangement unit 100 according to
According to
A drafting arrangement unit 100 can be configured as a twin drafting arrangement unit for two adjacent working positions. Two bottom rollers 102, 103, which are connected to each other via a connecting axle, are held on the base carrier 101 via suitable bearing receptacles. For this purpose, the plane elements 101a, 101 have openings. The bottom rollers 102, 103, which are configured as large bottom rollers according to an above-described embodiment of a drafting arrangement, are in each case wrapped by a bottom apron 104 that is guided via a deflection bridge 105. The bottom apron 104 is held on the bottom roller 103 by a lateral guide 111 which likewise is secured on the base carrier 101, and is prevented from slipping sideways. The first top rollers 110 of a pair of top rollers are in each case wrapped by a top apron (not shown) that is guided in a cage 109. The sliver (not shown) is guided between top and bottom aprons in a main drafting zone.
Principally, the drafting arrangement unit 101 shown can also comprise a different type of drafting arrangement, e.g., a Kepa drafting arrangement or a conventional apron drafting arrangement with apron tensioning device.
The drafting arrangement unit 100 is placed via a support surface 106 of the base carrier 101 onto a drafting arrangement carrier 113 which is formed as a hexagonal tubular profile and extends in the longitudinal direction of the spinning machine. The spinning machine further comprises a delivery bottom roller 112 which extends over a multiplicity of spinning stations and which can also be a suction drum of a compacting device. The bottom delivery roller 112 together with the top outfeed rollers 107, 108 forms the pair of delivery rollers.
The drafting arrangement unit 100 further comprises a load device 119 with a guide arm 126 which is rotatably mounted via a pivoting connection 125 on the upper end portion of the plane elements 101a, 101b. A lock lever 120 is pivotably secured on the guide arm 126. The load device 119 is in operative connection with a pressure arm 118 which likewise is rotatably secured on the upper end portion of the plane elements 101a, 101b. However, the pressure arm can just as well be rotatably mounted on a component of the spinning machine.
The spinning machine includes a pneumatic pressure device 114 which comprises a pneumatic flexible tube which is guided in the cavity of the drafting arrangement carrier 113. Via a pressure thumb 118c located at its end, the pressure arm 118 is in operative connection via an intermediate device 115 with the pressure device 114. The operative connection between the pneumatic pressure device 114, the pressure arm 118 and the guide arm 119 is now explained in more detail below.
For closing the drafting arrangement, the guide arm 126 is lowered downward by a pivoting movement of the lock lever 120 about the pivot point 124. In the course of this, the two pairs of top rollers are placed onto their corresponding bottom rollers 102, 103; 112. When lowering the lock lever 120, a cam 123 on the lock lever 120 snaps into an indentation on the pressure arm 118 upon passing a pressure point with the lock lever being pressurized so that in the closed position of the guide arm 110, self-locking is implemented. The top rollers 110; 107, 108 now rest on the bottom rollers 102, 103; 112. By means of the pressure device 114, the load of the top rollers 110; 107, 108 acting on the bottom rollers 102, 103; 112 can be adjusted via the pressure arm 118. For this purpose, the pressure flexible tube belonging to the pneumatic pressure device 114 is expanded. Due to the cross-sectional expansion of the hose, pressure is exerted on a pressure thumb 118c which is engaged with the pressure arm 118 or is connected to the same, whereby the pressure arm 118 is deflected and transmits the deflection pressure via its indentation 118b to the cam 123. Thereby, the guide arm and thus the top rollers 110; 107, 108 are pressed harder onto the bottom rollers 102, 103; 112. Thus, during the spinning operation, the guide arm 119 is additionally loaded through the pressure device 114. During a standstill of the machine, the guide arm 119 is depressurized through pressure relief in the pressure flexible tube so that the flexible tube is only loaded by self-locking. In this way, deformation of the top rollers 110; 107, 108 during long downtimes is avoided. Since the centrally controlled pressure device 114 extends over a multiplicity of spinning stations, the spinning stations connected to the pressure device can be jointly pressurized or depressurized from a single central point. However, establishing self-locking takes place individually for each spinning station or pair of spinning stations.
The first bottom roller 103 is driven on the spinning machine by a shaft 116 which extends over a plurality of spinning stations. The shaft 116 is accommodated in a protective manner in a shaft housing 117. The torque is transmitted via a gearing arrangement from the shaft 116 to the bottom rollers 102, 103. For this purpose, the shaft housing 117 has openings (not shown) into which gearing elements extend in order to transmit torque to the first bottom roller 102, 103. Here, the coupling device is part of the gearing arrangement. The connecting element 101c according to
According to
In a preferred embodiment, the drafting arrangement of the spinning machine includes a removable drafting arrangement unit 100 with a bottom roller 102 with a gearing 130 on a base carrier 101 which rests on a drafting arrangement carrier 113, furthermore, a load device 119 with top rollers 107, 110 which are rotatably secured on the base carrier 101, further, a pressure arm 118 for pressurizing the load device 119 and, at the same time, for positively fixing the drafting arrangement unit 101 on the drafting arrangement carrier 113, as well as a drive element 116 for the bottom roller 102 and a bottom delivery roller 112 with a drive, wherein drive element 116 and bottom delivery roller 112 are arranged on the drafting arrangement unit 100 or are arranged stationarily in the spinning machine. The pressure arm 118 is pressurized by a pressure device 114, which is accommodated stationarily in the spinning machine, and acts in such a manner on a lock lever 120 of the load device 119 that a torque is generated on the lock lever 120 and thus on the load device 119, which torque presses the top rollers 107, 110 against the bottom rollers 102, 112.
In general, the pressure arm 118 forms a clamp which, at the upper end at the application point of force, exerts at the indentation 118b a force transverse to the path of the sliver 9, thus transverse to the connecting line of the clamping points of the bottom roller 102 with the top roller 110 and the bottom delivery roller with the top delivery roller 107, which force is counteracted at the lower end with the pressure thumbs 118c by a 2nd force which is transmitted from the pressure device 114 to the pressure thumb, wherein these two forces, together with a further reaction force between pressure arm 118 and the base carrier 101, form a closed triangle of forces in the pivoting connection 125.
It goes without saying that the exemplary embodiments according to
With regard to the desired interchangeability of drafting arrangement units on the spinning machine, the drive interfaces developed within the context of a drive concept are compatible with each other, independent of the type of drafting arrangement implemented on the drafting arrangement unit. The drive interface comprises, among other things, the coupling device.
The invention further relates to a combination of a machine for producing roving, hereinafter called air jet roving frame, and a spinning machine with drafting arrangement units, and to a method for producing yarns by using the mentioned combination.
According to the prior art, the so-called roving frame is usually used as a preliminary spinning machine, which produces the accordingly mentioned roving. Said preliminary spinning machine is equipped with a drafting arrangement and a spindle for winding the roving onto a cylindrical bobbin by means of a flyer for supporting the roving with respect to the centrifugal force caused by the spindle speed. In particular, due to the complicated winding mechanism, said roving frame is an expensive machine within the entire spinning process. Moreover, the usual capacity of a roving frame is approximately 20 to 25 meters of roving per minute. However, this low production cannot be increased with regard to the winding system with flyers because a higher speed is limited by the centrifugal force which the flyers and the roving bobbin have to withstand.
It is another object of the present invention to provide a preliminary spinning machine and a method for producing roving with which the mentioned disadvantages of conventional preliminary spinning machines are avoided and with which a uniform yarn is produced that can be processed without break draft in a drafting arrangement.
The twisting means 4a operates according to a special air-jet spinning method. The latter is known per se as a yarn spinning method. Surprisingly and in an unexpected manner, tests with suitably modified air-jet spinning apparatuses have shown that certain air-jet spinning methods are also suitable for producing rovings. However, for this purpose, the dimensions and the flow conditions of conventional yarn air-jet spinning apparatuses have to be adjusted. The twisting means according to the invention have to give the fiber strand only a protective twist so that the sliver or roving formed in this manner remains easily draftable. The usual conventional air-jet apparatuses twist the fiber strand in such a manner that a yarn or a thread is formed that is tightly twisted in such a manner that the twist is irreversible and therefore can no longer be drafted. Through appropriately larger dimensions of the air-jet apparatuses and by adjusting the flow conditions, and primarily through suitably high delivery speeds, it is also possible to produce draftable ravings or slivers with air-jet apparatuses.
According to tests, air-jet spinning apparatuses for rovings preferably have one or a plurality of the following properties:
Such an air-jet spinning apparatus for rovings is described in the publication WO 2005/026421 A1. The uniform yarn produced therewith can be advantageously processed without break draft with spinning machines comprising the described drafting arrangement units.
While the present subject matter has been described in detail with respect to specific exemplary embodiments and methods thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art.
| Number | Date | Country | Kind |
|---|---|---|---|
| 180/10 | Feb 2010 | CH | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/CH2011/000025 | 2/11/2011 | WO | 00 | 8/8/2012 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2011/097746 | 8/18/2011 | WO | A |
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| Number | Date | Country | |
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| 20120297748 A1 | Nov 2012 | US |
