Patent Application
20070169459
The invention relates to a drafting device with twin top delivery rollers in which the aprons are guided around deflection members arranged on the area facing away from the clamping surface of the front roller pair.
When drafting slivers in drafting devices the clamping action of the roller pairs plays a decisive part for the transmission of the drafting forces onto the fiber bundle. The roller pairs of a drafting device therefore consist of a lower, channeled steel roller, the so-called bottom roller, and of an upper roller, the so-called top roller, that is pressed by a loading apparatus onto the bottom roller. This top roller generally has an elastic coating so that no clamping line is produced but rather a clamping surface by the deformation of elastic coating, which surface brings about a distinctly better retention of the fibers. A good clamping action is exerted on the fiber bundle without damaging the fibers. Experience has shown that soft roller coatings therefore yield better drafting results since the softer the coating is, the larger the clamping surface is. However, the soft roller coatings have the disadvantage that they wear very rapidly and must be reground. This changes the geometry of the drafting cylinder and therewith also the properties of the coating, which for its part has a disadvantageous effect on the drafting conditions and thus on the yarn quality. Moreover, the grinding of the roller is an expensive measure.
In order to unite a high degree of softness of the roller coating with high wear resistance and thus create optimal drafting conditions for a long time of use, DE 102 60 025.2, that is not a prior publication, suggests surrounding an top roller with a soft coating with an apron with a high wear resistance. This separate apron has the advantage that it can be readily replaced in the case of wear or damage. A replacement by an apron with a different hardness, a different method or some other different type or quality is readily possible.
It is obvious that this solution is advantageous, in particular on the front roller pair of a drafting device in which the rollers run especially rapidly and have the greatest influence on a reliable drafting.
The surrounding of the top front rollers of drafting devices with aprons is known (DE 816 069; DE-GM R7 dated Oct. 1, 1949). The explained purpose of these rather long aprons is to prevent the formation of windings around the top rollers of the front roller pair. These aprons are associated with tensioning devices that keep them under tractive tension and thus keep them tight.
The aprons are conducted on these tensioning devices via stationary deflection members. It turned out that drive energy is consumed by the aprons being drawn over these deflection members, the aprons experience a braking that has a disadvantageous effect on the drawing process and are subject to wear. The invention therefore has the problem of avoiding these disadvantages. It solves this problem with the features cited in the characterizing parts of claims 1 and 3.
In order to keep the tractive tension as low as possible in the aprons, aprons are therefore used that have the tendency to assume an approximately circular form in the non-loaded state in the circumferential direction. Since the aprons generally consist of synthetic material, this tendency is a given. The interval between the top front rollers and the bearing surfaces of the deflection members is selected in such a manner that the aprons can bulge out in the areas between top roller and deflection member due to the tendency to assume an approximately circular form in the circumferential direction. They then rest on the deflection members with only a slight pressure and accordingly are under only a slight tractive tension. They therefore experience practically no braking, consume no noticeable drive energy and are subject to practically no wear.
This effect is favored even more if the coefficient of friction between the inner running layer of the aprons and the deflection members is kept as low as possible by an appropriate pairing of material.
The low contact pressure of the aprons on the deflection members can then be achieved if the diameter of the circular form striven for corresponds approximately to 1½ to 3 times the circumference of the surrounded top rollers and if the interval between the surrounded top rollers and the deflection members corresponds to one half to twice the diameter of the surrounded top rollers.
In this instance the two deflection members of a twin top roller can be formed on a one-piece, rigid holder fastened on a structural component connected to the twin top roller in a preferably detachable manner. The holder can comprise a holding member that can be connected to the shaft of the twin top roller or it can be fastened to the guide rod of the twin top roller or to the top roller carrying and loading arm.
Bearing surfaces are provided for the lateral guidance of the aprons.
Two preferred exemplary embodiments of the invention are shown in the figures of the drawings.
The invention starts with a drafting device of a common design with a steel front bottom roller 1 running the length of the machine, on which top roller pairs 2 rest, of which only one is shown here in the front view of
According to the invention one-piece holders 8 preferably manufactured from die casting are provided from which two deflection members 9 project laterally, over which aprons 10, 11 that also surround top rollers 3, 4 run. These deflection members 9 have deep bearing surfaces 12 that are limited by collars 13, 14 and thus prevent the aprons from running off laterally from top rollers 3, 4 when the drafting device is running.
As can be recognized from the bulging of aprons 10, 11 in
It is sufficient for the mode of action of the aprons striven for if they have a circumference corresponding to approximately 1½ the circumference of top rollers 3, 4. The interval a between the axis of rotation of the top rollers and between bearing surfaces 12 of deflection members 9 and corresponds approximately to the diameter of the top rollers. However, the circumference of the aprons can also be increased to approximately 3 times the circumference of the top rollers or in some instances even further, in which case interval a, shown in
Holders 8 of the embodiment of
In the embodiment of
As is not shown in detail, holders 8 can also be articulated to the top roller carrier and loading arms. In this instance they can be set, e.g., into the holders of the upper cleaning rollers, that are generally no longer required when using the surrounding aprons.
Aprons 10, 11 preferably consist of at least two layers of which the outer layer making contact with the fibers is adapted to the requirements of a good fiber clamping and low wear and the inner layer running over bearing surfaces 12 of deflection members 9 is adapted to the requirement of a low-friction running.
| Number | Date | Country | Kind |
|---|---|---|---|
| 103 48 452.3 | Oct 2003 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP04/11522 | 10/14/2004 | WO | 12/13/2006 |
