Patent Application
20080256818
The present invention concerns a drier installation for a passing web, more particularly paper.
There exists e.g. according to FR-A-2771161 in the name of the applicant an installation on the one hand consisting of at least the web, the gas-heated radiant elements arranged according to at least one row stretching out in the transversal direction of the web, substantially over its entire width, and, downstream at least one row of radiant elements, at least a transversal convective system equipped with suction and blowing devices to suck at least part of the combustion products produced by the radiant elements and to blow the said part of the combustion products towards the web. In a traditional way, the installation generally also has devices to extract the warm gases resulting from the convective exchanges between the passing web and the said combustion products.
In a traditional way, the suction and blowing devices have a mixing device, such as e.g. a ventilator, that is, for several known reasons, shifted laterally at the outside of the web, in relation to the median longitudinal axis usually at a large, even extremely large, distance in relation to the width of the web.
In that way, the ventilator has to laterally collect the combustion products that are initially divided over the entire width of the web, mix the combustion products and divide them again over the entire width of the web.
Such a mixing entails an important consumption of energy.
In addition, such an installation has suction and blowing ducts that, at least in the transversal direction of the web, have an important size.
These ducts dissipate thermal energy by radiation and convection. There is amongst other things aspiration of cold air that is cooled down in the combustion products.
Because of these different reasons, the temperature of the combustion products blown on the web is considerably lower than the temperature of the combustion products generated by the radiant elements.
Such an installation thus implicates a considerable consumption of mechanical energy and also a considerable loss of thermal energy, thus resulting in considerable investment and operating costs, and also occupies a large surface.
The objective of the present invention is to remedy the inconveniences of the known installations and to propose a drier installation implicating a reduced consumption of mechanical energy and a reduced loss of thermal energy, lower investment and operation costs, and necessitating less surface.
According to the present invention, the drier installation of the aforementioned type is characterized by the fact that the suction and blowing devices of the convective system have at least one suction and blowing device installed opposite of the passing web in relation to corresponding suction and blowing ducts that at least stretch out in the transversal direction of the web, and arranged so as to suck and/or blow the said combustion products in such a way that the vector average of the projections, in a perpendicular plane to the web that stretches out in the transversal direction of the web, of the vector representing the respective trajectories of the different jets of the sucked and/or blown combustion products have a component parallel to the web that is smaller than approximately the maximum web width of the web, and preferentially to nearly half of the maximum web width of the web.
The term “maximum web width” is to be understood as the maximum dimension of the web in direction perpendicular to the throughput direction of the web, which can be dried by this drier installation.
In general and more particularly in the case of one ventilator, the projection in a plane perpendicular to the web and stretching out in the transversal direction of the said web, of a vector representing the trajectory of a jet of combustion product, can be analysed in a first vector substantially parallel to the web and stretching out to the median longitudinal plane of the web, and in a second vector stretching out from the median longitudinal plane of the web to the starting or end point on the web of the said jet of combustion products.
In this case, the vector average of the projections in the said transversal plane consists of a first resultant parallel to the web and corresponding to the vector average of the first aforementioned vectors, and a second resultant corresponding to the vector average of the second aforementioned vectors and substantially perpendicular to the web.
The present invention therefore aims at minimizing this first resultant and to considerably reduce the trajectories of the jets of combustion products and the mechanical mixing energy needed to suck and blow the different jets of combustion products.
In addition, these shorter trajectories of combustion products require shorter suction and blowing ducts and smaller dimensions corresponding to smaller surfaces that lead to considerably smaller losses of thermal energy by radiation and convection.
Likewise, the temperature difference between the sucked combustion products and the blown combustion products is substantially reduced.
In that way, the thermal transfers between the combustion products and the passing plane can be maximized, and it is also possible to obtain an extremely compact drier installation in which the combustion products are blown at the highest possible temperature.
It is understood that, conversely, for a given thermal transfer between the combustion products and the web, the blown flow can be weaker proportional to the blowing temperature increase.
In a drier installation according to the present invention with a suction trajectory of the warm combustion products and a blowing trajectory of the warm combustion products, this drier installation will have an energy efficiency and compactness that will improve proportionately to the shorter distance of the trajectories and the limitation of the thermal losses.
In an installation according to the present invention, combining gas-heated radiant elements and convective thermal exchange devices, such a compactness is obtained by placing the mixing devices of warm fluids as close as possible to the source producing the high-temperature combustion products, namely as close as possible to the gas-heated radiant elements.
In such an installation, by minimizing the dilution of the combustion products released directly by the gas-heated radiant elements, the volumes of the mixed fluid can be considerably reduced in order to maintain a high energy level allowing to obtain a maximal convective thermal transfer with the passing web.
In this configuration, the mixed volumes are of the same order (1 to 3 times the volume) as the volumes of the combustion products released by the gas-heated radiant elements, and are considerably lower than the ones that are usually mixed in the drier installations in which the mixing device is shifted laterally in relation to the web, which can represent 5 to 20 times the volume of the combustion products.
Finally, after the convective thermal exchanges with the passing web, the warm gases that have to be extracted from the drier installation in a centralized and laterally shifted way, have a low temperature and therefore, smaller volumes allow the use of extraction circuits of reduced size.
According to a first version of the invention, each mixing device is arranged in such a way that the vector average of the projections, in a perpendicular plane to the web and stretching out in the transversal direction of the web, of the vectors representing the respective trajectories of the different jets of sucked and/or blown combustion products is substantially perpendicular to the web or substantially null.
This realization mode practically comes to annulling the first aforementioned resultant parallel to the web.
According to another version of the invention, each mixing device and the corresponding blowing ducts are arranged so that the vectors representing the respective trajectories of the different jets of blown combustion products have, in projection to a plane perpendicular to the web and stretching out according to the median longitudinal axis of the web, a component that is not null.
This allows to create a zone of convective thermal exchanges between the combustion products and the web stretching out over a preset distance in the direction in which the web is passing by.
According to another version of the invention, each mixing device and the corresponding suction and blowing ducts are arranged so that the vectors representing the respective trajectories of the different jets of sucked and/or blown combustion products are distributed in a highly symmetrical way in relation to the said perpendicular plane to the web and stretch out according to the median longitudinal axis of the web.
Other characteristics and advantages of the present invention will appear from the detailed description below.
The attached drawings only have an exemplary non-limitative function:
The installation 1 comprises, on the one hand, of at least the web 2, the gas-heated radiant elements 3, arranged according to at least one row 4 stretching out in the transversal direction, schematised by the arrow 5, of the web 2 substantially over the entire maximum web width of the web 2.
The installation 1 also comprises, downstream of at least one row 4 of radiant elements 3, referring to the direction of the passing of the web, schematised by the arrow 6, that also represents the longitudinal direction of the said web 2, at least one convective transversal system 7 including suction and blowing devices, schematised in 8, to suck at least a part of the combustion products generated by the radiant elements 3 and to blow the said part of the combustion products towards the web 2, as well as devices, schematised by the arrow 9, to extract the warm gases resulting from the convective thermal exchanges between the passing web 2 and the said combustion products.
The radiant elements 3 can be gas-heated radiant elements of whatever type, arranged in any possible way in relation to one another and in relation to gas supply tubes, schematised as 10, and to combustion air supply tubes, schematised as 11, which are respectively arranged in any possible way.
More particularly, the radiant elements 3 and the gas and air tubes 10 and 11 can be arranged as described in applications for patents deposited at the same day as the present application, in the name of the applicant, and describing more particularly radiant elements adapted to be removed from the installation towards the front, in the direction of the web 2, and arranged so as to generate combustion products at a temperature that is as high as possible.
According to the present invention, the suction and blowing devices 8 include at least one mixing device 12 installed opposite of the passing web 2 in relation to corresponding suction 13 and blowing 14 ducts that stretch out at least in the transversal direction 5 of the web 2. This mixing device 12 is arranged so as to suck and/or blow the combustion products so that the vector average of the projections, in a plane P1 perpendicular to the web 2 and stretching out in the transversal direction 5 of the web, of the vectors representing the respective trajectories of the different jets of sucked and/or blown combustion products has a component parallel to the web 2 that is smaller than approximately the maximum web width of the web 2, and preferentially smaller than half of approximately the maximum web width of the web 2.
This component parallel to the web 2 can be substantially null. In that event, the vector average of the said projections is substantially perpendicular to the web or substantially null (see below).
In that way, the trajectories of the combustion products are kept as short as possible and the high energy potential of these combustion products is maintained maximally.
In the example represented in
Such devices, known as such, are e.g. of the type described in the French patent application FR-A 2790072 in the name of the applicant.
In the realization mode of the
The convective system 7 includes amongst other things, inside the first external casing 17, a second internal casing 18 that also has a substantially U-shaped longitudinal cross-section, opening towards the web 2, and stretching out inside the first external casing 17 to guide the blown combustion products towards the web 2 and to insulate these blown combustion products, on the one hand, in relation to the sucked combustion products, and on the other hand, in relation to the warm gases resulting from the convective thermal exchanges with the web 2.
In that way, the suction duct 13 consists of the upstream part of the volume comprised between the first external casing 17 and the second internal casing 18. The second internal casing 18 in that way substantially delimitates the blowing duct 14. Finally, the lower part of the volume comprised between the second internal casing 18 and the first external casing 17 constitutes a suction duct 19 that is part of the devices 9 to extract the warm gases, that are traditional known devices that do not have to be described in detail here.
In the example of
In the represented example, the axis 23 is oriented in the direction perpendicular to the web 2.
This axis can also be given other directions inclined in any possible direction in relation to this perpendicular, without leaving the scope of the present invention (see below).
The internal arrangement of the first external casing 17 can be realized in any known way. It is e.g. possible to foresee, optionally, a transversal wall, schematised as 24 in the right-hand part of
Such a transversal wall is not strictly necessary.
In the schematised realisation mode in the
The wall 20 of the second internal casing 18 has several second openings 27 made at a distance of the web 2 and stretching out in the transversal 5 direction of the web 2.
A cylindrical rotor 28 is installed at the interior side of the first external casing 17 in front of each of the second openings 27.
Each cylindrical rotor 28 is installed inside a corresponding enclosed space 29 and has radial blades 30. Each cylindrical rotor 28 turns around a respective axis 31 parallel to the web 2 and substantially perpendicular to the passing direction 6 of the web 2.
In the represented example, the different rotors 28 are installed on the same pole 32 driven by an engine 33.
The combustion products are sucked and penetrate inside each enclosed space 29 through axial openings 34 (see
In the convective system represented in the left-hand part of
In the convective system represented in the right-hand part of
It should be remarked that in both realization modes described above, the first openings 21 and the second openings 27 are made in the tube 20a, substantially parallel to the passing web 2 of the wall 20 of the second internal casing 18.
In the realization mode of
In the represented example, each turbine 37 has a centrifugal turbine wheel 39 of which the suction opening 40 is connected to an upstream transversal suction duct 13 in relation to the web 2. The wheel 39 is driven by an engine 39a.
The sucked combustion products in the duct 13 are blown through two tangential outlet openings 41 substantially directly opposite to the transversal direction 5 of the web 2, and connected to a transversal blowing duct 14 adjacent to the suction duct 13.
In order not to reduce the clearness of the drawings, the respective connections between on the one hand the suction opening 40 of the centrifugal wheel 39 and the suction duct 13, and on the other hand between the tangential outlet openings 41 and the blowing duct 14, are not represented, as these connections are known as such and therefore do not need to be described and represented in detail.
In the example represented in
In addition, each convective system 36 also has, for instance at the side of the web 2 opposite of the openings 42, an extraction opening 26 of the warm gases obtained after the convective thermal exchanges between the blown combustion products on the web 2 through the blowing duct 14, on the one hand, and the said web 2 to be dried, on the other hand.
As described above, each opening 26 is advantageously connected, e.g. by an extraction casing, that is not represented, to an extraction device, such as a ventilator, in a way known as such.
In the realization mode schematised in
In the represented example, the represented mixing device 46 is an organ 22 adapted to blow air under pressure through a first opening 21 thus forming a venturi, as described above.
The suction duct 13 is substantially perpendicular to the web 2 while the blowing duct 14 is inclined towards the lower reaches and towards the web 2 to blow the sucked combustion products in the same inclined direction.
In order to further improve the thermal exchanges between the web 2 to be dried and the blown combustion products, the realization mode of
The arc 43 is e.g. made of a first layer 44 that is in contact with the warm gases and realized in a material that can endure the temperature of these warm gases, such as e.g. in a material that has refractory properties, and by a second layer 44 in a material having e.g. insulating thermal properties.
The vector V1 represents the jet directed towards the lateral edge 52 of the web, which edge is closest to the ventilator 51, the left-hand edge at the figure.
The vector V2 represents the jet directed towards the lateral edge 53 that is furthest away from the web 2.
The vector V3 represents the jet that reaches the median longitudinal axis 54 of the web 2.
Each of the vectors V1, V2 or V3 can be disintegrated in a vector V4, substantially parallel to the web and stretching out to the plane P2 perpendicular to the web and stretching out according to the median longitudinal axis 54 of the web, and a corresponding second vector V1a, V2a, V3a that reaches the corresponding impact point on the web 2. The vectors V1a and V2a are substantially symmetrical in relation to the plane P2, so that their vector average is parallel to V3a and comprised within plane P2.
The length of the vector V4 represents the average trajectory, parallel to the web, of the projections of the different jets of combustion products.
In a more precise way, the vector V4 represents the parallel component to the web 2 of the vector average of the projections V1, V2, V3 in the plane P1 perpendicular to the web 2 and stretching out in the transversal 5 direction of the web 2, of the vectors representing the respective trajectories of the different jets of sucked and/or blown combustion products.
It is repeated here, if necessary, that the vector average of the vectors V1, V2, V3 (or of n vectors) equals the vector sum of these vectors divided by the number of vectors.
The length of the component V4 equals in the represented example the average trajectory in the direction 5 and is smaller than the width of the web 2, the origin of each vector V1 to V4 being the axis of the ventilator if the mixing device is a ventilator, regardless of the orientation of the said axis that, in this instance, is parallel to the passing direction 6 of the web 2.
It is understood that for a ventilator situated in the position schematised as 55 in
Likewise, for a ventilator in the position schematised as 57, plumb to the median longitudinal axis 54 of the web 2, the average trajectory would be equal to a quarter of the width of the web 2, whereas the vector average V4 is null.
For a position of the ventilator between the axial position 57 and one of the aforementioned positions 55 or 56, the vector component V4 will have a length that is smaller than the average trajectory parallel to the web as the parallel components to the web 2 of the vectors connecting the ventilator axis respectively to the lateral edges 52, 53 of the web 2 will have opposite directions.
The vector average of the vectors V1a, V2a, V3a is substantially perpendicular to the web 2. The average trajectory parallel to the web of the vectors V1a, V2a and V3a is nearly a quarter of the width of the web.
These projections are mainly perpendicular to the web 2.
The axis 38 of the turbine 37 is in the plane P2 that comprises the median longitudinal axis 54 of the web 2.
The vectors V6, V7 and V8 start at the turbine 37 stretching out respectively to the lateral edge 52, to the lateral edge 53 of the web 2 and to the median longitudinal axis 54.
The vector average of these vectors is substantially perpendicular to the web, as already indicated above for the vectors V1a, V2a and V3a.
The average component of the different vectors V6, V7, V8 parallel to the web 2 corresponds substantially to one quarter of the width of the web.
These projections all comprise the vector V9, stretching out in the passing direction 6 of the web and in the direction of the said web 2, and thus inclined towards the lower reaches in relation to the web.
Therefore, they have, in this plane P2, a component that is not null; contrary to the cases described above of the realization modes of the
If the vector V9 would be substantially parallel to the web 2, the projection in the plane P1 of the vectors representing the trajectories of the different jets would be substantially null.
Obviously, the present invention is not limited to the realization modes described above, and many changes and modifications can be made to these realization modes without leaving the scope of the present invention.
One can of course use any mixing device adapted to suck and blow the combustion products, and arrange these mixing devices and the corresponding suction and blowing ducts in any known way.
The afore-described mixing devices can also be arranged in a different way than the ways described above.
These mixing devices and the corresponding transversal convective systems can be linked to gas-heated radiant elements of any type, and these radiant elements can be arranged in any possible way.
One can, as schematised in
One can also foresee a suction duct or a convective transversal system upstream the first row of radiant elements encountered by the web 2.
Obviously, the devices of the invention described above, the suction duct 13 and the blowing duct 14, the mixing devices 12, 22, 28, 37, the several walls 15, 20, etc. are designed and arranged in a known way so that they can endure durably and reliably the high temperatures of the sucked and/or blown combustion products.
Obviously, it is also possible to foresee in addition in a traditional way thermal insulation devices and/or traditional cooling-down devices known to protect certain specific devices, such as e.g. an electrical engine.
We have thus described and represented a drier installation designed and arranged to reduce the trajectories of the sucked and/or blown combustion products, to limit as much as possible thermal losses in order to maintain the high energy potential of these combustion products and thus allow an excellent return of the convective thermal exchanges between the web and the sucked and blown combustion products.
In addition to the important improvement of the thermal exchanges between the combustion products and the web, the mechanical energy needed to suck and blow these combustion products is also considerably reduced.
| Number | Date | Country | Kind |
|---|---|---|---|
| 0402139 | Mar 2004 | FR | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP2005/050731 | 2/21/2005 | WO | 00 | 11/14/2006 |
