1. Field of the Invention
This invention relates to an improved drill bit, and more particularly, to a method and apparatus utilizing cutting teeth and cutting elements positioned on a drill bit to carve concentric circular channels in a working surface as the drill bit rotates.
2. Description of the Prior Art
In the fields of industrial, mining and construction tools, drill bits having complex cutting element arrangements and cutting tool inserts are commonly used. In rock drilling operations, it is the conventionally known practice to drill holes in a rock formation by a rotary drill assembly or by a rotary percussion drill assembly. These assemblies include a drill pot that carries a hydraulic motor having a motor shaft rotatably connected to a bevel gear which meshes with another bevel gear rotatably journaled on a support member or hub within the drill housing. It is affixed to a rotatable head or cover, which has a seat into which the shank of a drill steel is received. A drill bit is positioned on the upper end of the drill steel. With this arrangement, rotation of the motor shaft is transmitted to the drill steel to rotate the drill bit.
Many examples of drill bits are known in the art. U.S. Design Pat. No. 178,899 discloses an ornamental design for a drill bit. The drill bit includes three teeth that extend from the distal end of the drill bit and intersect at a point in the center of the distal end. The teeth are separated by a large angular space. The cutting surface of each tooth includes a series of uniform steps.
U.S. Pat. No. 5,184,689 discloses a rotary drill bit that includes a cylindrical body, two dust openings, and a working surface having an insert. The insert includes a simple tapered edge. The drill bit also includes a back relief surface, which can help to remove dislodged material from a working surface, as the drill bit rotates during drilling operations.
U.S. Pat. No. 5,433,281 discloses a roof drill bit having a plurality of equally spaced cutting elements. The cutting elements are V-shaped, not rounded. The cutting elements are spaced symmetrically about an axis that runs from the connecting end of the drill bit to the distal end of the drill bit.
U.S. Pat. No. 4,771,834 discloses a drill bit that includes a plurality of cutting teeth extending from a cutting surface on the distal end of a drill bit. The cutting teeth also extend radially, outwardly from the center of the cutting surface and intersect at the center point of a cutting surface on the drill bit. Each tooth includes a pair of conical cutting elements symmetrically positioned on the tooth. The bit also includes a plurality of pockets for collecting debris from a working surface.
U.S. Pat. No. 4,471,845 discloses a drill bit that includes a plurality of cutting teeth extending from a cutting surface on the distal end of a drill bit. The cutting teeth also extend radially, outwardly from the center of the cutting surface and intersect at the center point of the cutting surface on the drill bit. Each tooth includes a plurality of rounded cutting elements symmetrically positioned on the tooth.
U.S. Pat. No. 6,290,007 discloses a drill bit that includes a plurality of cutting teeth extending from a cutting surface on the distal end of a drill bit. The cutting teeth also extend radially, outwardly from the center of the cutting surface. Each tooth includes a plurality of cutting elements symmetrically positioned on the tooth. Accordingly, conventional drill bits include symmetrically positioned cutting elements and cutting teeth.
Polycrystalline diamond (PCD) is now in wide use, sometimes called polycrystalline diamond compacts (PDC), in making drill bits. U.S. Pat. No. 6,427,782 discloses that PCD materials that are formed of fine diamond powder sintered by intercrystalline bonding under high temperature/high pressure diamond synthesis technology into predetermined layers or shapes; and such PCD layers are usually permanently bonded to a substrate of “precemented” tungsten carbide to form such PDC insert or compact. The term “high density ceramic” (HDC) is sometimes used to refer to a mining tool having a PCD insert. “Chemical vapor deposition” (CVD) and “Thermally Stable Product” (TSP) diamond-forms may be used for denser inserts and other super abrasive hard surfacing and layering materials, such as layered “nitride” compositions of titanium (TiN) and carbon (C2 N2) and all such “hard surface” materials well as titanium carbide and other more conventional bit materials are applicable to the present invention. Accordingly, there is a need for a unconventional “hard surface” rotary drill bit that has the ability to carve concentric circular channels into a working surface.
In accordance with the present invention there is provided a drill bit that includes a cylindrical body portion having a longitudinal axis and a cutting end portion. A pair of cutting teeth are positioned on the cutting end portion, each cutting tooth extending radially, outwardly from the longitudinal axis of the cylindrical body portion. Each cutting tooth includes a plurality of raised edge portions connected to a plurality of lower edge portions. The cutting teeth are juxtaposed from one another with a lower edge portion on one tooth in opposition to a raised edge portion on the other tooth.
Further in accordance with the present invention, there is provided a drill bit for drilling a hole in a drilling surface that includes a cylindrical body portion having a longitudinal axis and a cutting end portion. A pair of opposing cutting teeth are positioned on the cutting end portion. Each cutting tooth extends radially, outwardly from the longitudinal axis of the cylindrical body portion. The first cutting tooth has a cutting element for carving a first circular hole in the drilling surface. The second cutting tooth has a cutting element for carving a second, concentric circular hole in the drilling surface adjacent to the first circular hole.
Further in accordance with the present invention, there is provided drill bit for drilling a hole in a drilling surface that includes a cylindrical body portion having a longitudinal axis and a cutting end portion. The cutting end portion has a pair of cutting teeth, each cutting tooth extending radially, outwardly from the longitudinal axis of the cylindrical body portion. A layer of hard material coats the cutting teeth at least partially to form a plurality of spaced cutting elements extending from the cutting teeth. The first cutting tooth has one of the cutting elements positioned to carve a first circular hole in the drilling surface. The second cutting tooth has one of the cutting elements positioned to carve a second, concentric circular hole in the drilling surface adjacent to the first circular hole.
Further in accordance with the present invention, there is provided a method for drilling a hole in a working surface that includes the step of contacting a first cutting element of a first cutting tooth extending from a drill bit with the working surface. The drill bit is rotated to carve a first circular channel in the working surface with the first cutting element. A second cutting element on a second cutting tooth extending from the drill bit contacts the working surface. The drill bit is rotated to carve a second circular channel adjacent to the first circular channel in the working surface with the second cutting element.
Accordingly, a principal object of the present invention is to provide a drill bit having cutting elements for carving concentric circular channels to drill a bore in a working surface.
Another object of the present invention is to provide a more efficient drill bit having a plurality of cutting elements positioned on cutting surfaces to carve concentric circular channels in working surfaces as the drill bit rotates.
A further object of the present invention is to provide a drill bit that carves concentric circular channels in a working surface and collects the debris in a pocket on the drill bit for removal during the rotation of the drill bit.
Another object of the present invention is to provide a hard surface drill bit having asymmetrically spaced cutting elements positioned on cutting surfaces to carve concentric circular channels in working surfaces as the drill bit rotates.
These and other objects of the present invention will be more completely described and disclosed in the following specification, accompanying drawings, and appended claims.
Rotary drill assemblies are particularly adapted for use in drilling bolt holes in a mine roof of an underground mine, as described in U.S. Pat. No. 4,416,337. A drill steel carries the drill bit at its upper end portion for dislodging rock material. The drill bit and drill steel are mounted in conventional chuck assemblies, as part of a rotary drill assembly. The drill steel and drill bit are centrally bored to facilitate removal from the drilled hole rock dust ground by the bit.
Referring to the drawings and, particularly, to
The bit end portion 16 includes an integral first cutting tooth 18 and an integral second cutting tooth 20 for contacting and carving a working surface. The cutting teeth 18, 20 extend from the bit end portion 16 of the drill bit 10, and more particularly, from a surface 22 on the bit end portion 16 of the drill bit 10. The cutting teeth 18 and 20 extend in a direction parallel to a longitudinal axis 24 (
As shown in
As shown in
As shown in
As shown in
As shown in
The cutting elements 30, 32 of the second cutting tooth 20 are also spaced from one another by a downwardly sloping linear edge portion 46. The first cutting element 30 is positioned adjacent to the body portion longitudinal axis 24, shown in
The linear edge portions 46, 48 slope downwardly in the same direction, as seen in
Each cutting element 30, 32 has an arcuate configuration on the cutting tooth 20. The cutting tooth 20 is not limited to the two cutting elements 30, 32. The cutting tooth 20 can include additional cutting elements, as necessary. Preferably, the cutting elements 30, 32 have a width corresponding to the width of the linear edge portion 46. However, the width of the cutting elements 30, 32 is not critical.
Referring now to
The drill bit 10 rotates to carve a working surface. The cutting elements 26, 28 and 30, 32 extend from the cutting teeth 18, 20 to contact and carve a working surface. Cutting elements 28, 30 are the first cutting elements to contact flat working surfaces because the apices of cutting elements 28, 30 extend furthest from the drill bit 10.
The asymmetric positioning of the cutting elements 26, 28 and 30, 32 produces a cutting pattern that includes a series of adjacent, concentric circular channels in a working surface, as the drill bit 10 rotates. Cutting element 30 contacts a working surface. As the drill bit 10 rotates, cutting element 30 carves a circular channel in a working surface. Cutting element 28 also contacts a working surface and carves a concentric, circular channel adjacent to the channel formed by cutting element 30.
As the drill bit 10 rotates, the cutting elements 26, 32 carve concentric, circular channels, in the same method accomplished by cutting elements 28 and 30. Cutting element 32 carves a concentric, circular channel adjacent to the channel formed by cutting element 28. Cutting element 26 carves a concentric, circular channel adjacent to a channel formed by cutting element 32.
Rotation of the drill bit 10 and the carving of a working surface by the cutting elements 26, 28 and 30, 32 dislodges material from the bore hole in the rock formation. The dislodged material falls from the working surface and collects in the pocket 50 on the drill bit 10. Dislodged material is directed into the pocket 50 and is removed therefrom by rotation of the drill bit 10 and the depositing of additional material as the drilling operation proceeds into the rock formation.
The cutting surface 22, and more particularly, the cutting elements 30, 32 are formed by coating a suitable substrate with a hard surface layer. The hard layer covers the entire drill bit or, alternatively, just the cutting surface 22 or cutting element 30, 32. The hard layer is formed from a suitable material, such as diamond, polycrystalline diamond, diamond-like carbon, cubic boron nitride (CBN), titanium (TiN) and carbon (C2 N2). The substrate is any suitable material, such as tungsten carbide, steel, or any other suitable metal or ceramic. In the preferred embodiments, the cutting elements are formed from a diamond, polycrystalline diamond, or diamond-like carbon coating.
The diamond, polycrystalline diamond, or diamond-like carbon coatings are applied using known manufacturing process. Such processes include processes for producing polycrystalline diamond (PCD) bits, thermally stable product (TSP) diamond bits, impregnated diamond bits, or surface set diamond bits. Processes for producing PCD bits are disclosed in U.S. Pat. Nos. 6,585,064, 5,743,346, 5,580,196, and 4,098,362, which are incorporated herein by reference. A process for producing a TSP diamond coating is disclosed in U.S. Pat. No. 4,259,090, which is incorporated herein by reference. Surface set diamond coatings may be made by sintering processes or by infiltration processes. U.S. Pat. No. 6,029,544 discloses a diamond drill bit that is coated by sintering and is incorporated herein by reference. U.S. Pat. No. 4,534,773 discloses a method for preparing a surface set diamond coating and is incorporated herein by reference. U.S. Pat. No. 4,211,294 discloses a method for preparing an impregnated diamond coating and is incorporated herein by reference. In the preferred embodiment, the coatings are applied using coating processes that are provided by American Diamond Tool of Salt Lake City, Utah.
Now referring to
As shown in
As shown in
The first cutting element 56 is positioned adjacent to the cylindrical body portion 12. The second cutting element 58 is positioned between edge portions 60, 62. The cutting elements 56, 58 and the edge portions 60, 62 have arcuate edges to create a sinusoidal profile having the appearance of alternating peaks and valleys when viewed in perspective, as shown in
The cutting elements 64, 66 of the second cutting tooth 54 are separated from one another by the lowered arcuate edge portion 68. The second cutting element 66 is positioned between the lowered arcuate edge portions 68, 70. Lowered arcuate edge portion 70 is positioned adjacent to the exterior surface 12. Lowered arcuate edge portion 62 abuts the cutting element 64 along the longitudinal axis 24. The cutting elements 64, 66 and the edge portions 68, 70 have arcuate edges to create a sinusoidal profile having the appearance of alternating peaks and valleys when viewed in perspective, as shown in
Referring to
The cutting inserts 78 are asymmetrically spaced from one another along the cylindrical outer surface of the reamer bit 74. Each insert 78 includes a plurality of cutting elements 80 and lower edge portions 82. The cutting elements 80 and edge portions 82 alternate along the longitudinal axis 24 of the reamer bit 74 in a sinusoidal manner to create the appearance of a row of peaks and valleys along the outer surface of reamer bit 74. The cutting elements 80 extend outwardly from the reamer bit 74 to dislodge additional rock material during drilling operations and to create a straight hole of substantially uniform diameter for advancement of the bit in the bore hole. The asymmetrical spacing of the cutting elements 80 produces a unique cutting pattern along the sides of the hole.
Now referring to
The cutting teeth 86, 88 are asymmetrically spaced and juxtaposed from one another. Cutting tooth 86 includes a plurality of cutting elements 94, 96, 98, 100 with raised arcuate edges extending therefrom. Cutting tooth 86 also includes a plurality of lowered arcuate edge portions 102, 104, 106, 108. The cutting elements 94, 96, 98, 100 alternate positions with the lowered edge portions 102, 104, 106, 108 along the outer surface of the cutting tooth 86. The cutting element 94 is positioned adjacent to an outer surface 110 of the drill bit 84. The edge portion 108 is positioned adjacent to the surface 92.
Cutting tooth 88 includes a plurality of cutting elements 112, 114, 116, 118 with raised arcuate edges extending therefrom. Cutting tooth 88 also includes a plurality of lowered arcuate edge portions 120, 122, 124, 126. The cutting elements 112, 114, 116, 118 alternate positions with the lowered edge portions 120, 122, 124, 126 along the outer surface of the cutting tooth 88. The edge portion 126 is positioned adjacent to an outer surface 110 of the drill bit 84. The cutting element 112 is positioned adjacent to the surface 92. The lower edge portion 108 is positioned opposite to and faces the cutting element 112 along the surface 92.
The cutting teeth 86, 88 are offset from one another to produce a unique cutting pattern during drilling operations. As the drill bit 84 rotates, cutting element 98 extends from cutting tooth 86 to contact the drilling surface and to carve a circular trough in the rock material. Cutting element 116 extends from cutting tooth 88 to contact the drilling surface and to carve a second concentric circular trough in the rock material, which is adjacent to the trough created by cutting element 98. The remaining cutting elements 94, 96, 100, 112, 114, 118 carve similar concentric troughs in the drilling surface.
It should be understood that alternative drill bits are contemplated in accordance with the present invention and include drill bits having inserts, and more particularly, inserts that have asymmetrically positioned cutting elements. The inserts comprise cutting teeth with cutting elements or cutting elements alone.
According to the provisions of the patent statutes, I have explained the principle, preferred construction and mode of operation of my invention and have illustrated and described what I now consider to represent its best embodiments. However, it should be understood that, within the scope of the appended claims, the invention may be practiced otherwise than as specifically illustrated and described.
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Number | Date | Country |
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WO 8900473 | Jan 1989 | WO |