The invention relates to a drill head and to a method for producing a substantially vertical borehole in the ground, in particular for producing a shaft, having a body which is able to be connected to a rotary drive of a drilling device, having drilling tools which for loosening the ground at a face of the borehole are disposed on the body, having a discharge device which for discharging the loosened ground on the face is able to be connected to a suction unit for suctioning a conveying medium by way of a conveying line, wherein the discharge device has an opening region which is disposed on the body and has at least one opening in the region of the drilling tools at the face.
Such a drill head is known from, for example, U.S. Pat. No. 4,646,853 A, EP 2597249 B1, U.S. Pat. Nos. 3,384,191 A, 4,195,700 A and 4,200,160 A.
U.S. Pat. No. 4,646,853 A discloses a device and a method for sinking a shaft. A cutting wheel which is rotatable about a vertical axis is provided for loosening the ground. Mechanical conveying by buckets is provided for discharging the loosened ground.
EP 2597249 B1 shows a drilling device for establishing vertical boreholes in the soil, having a drill head which rotates on a face. A suction system is provided which has an opening which is disposed externally on the end of the drill head that faces the face and rotates conjointly with the drill head. Loosened ground is discharged from the borehole here.
U.S. Pat. No. 3,384,191 A shows a drill head which has roller chisels and likewise has a suction system for discharging the loosened ground. Provided to this end is a guide plate which is disposed in the region of the opening of the suction system and collects the loosened ground during the rotation of the drill head and feeds said loosened ground to the opening. An oblique duct which opens into a centrically disposed discharge line is disposed behind the opening.
U.S. Pat. No. 4,195,700 A likewise discloses a drill head which has roller chisels and which has a radial opening, a discharge line being provided at the inner end of said drill head. The opening is embodied as a slot behind which a conically shaped tube that widens toward the discharge line is provided.
U.S. Pat. No. 4,200,160 A discloses a drill head which has a suction system for discharging the loosened ground. The suction system provides a slot-shaped radial opening which opens into a cylindrical space. A duct which leads into the waste water line emanates from said cylindrical space.
It is an object of the invention to simplify the suction system in the abovementioned drill heads and to simultaneously improve said suction systems in terms of their performance.
In terms of the drill head, the object is achieved in that the at least one opening of the opening region is connected to a suction box which as a component part of the discharge device has, at an end opposite the opening, a connector opening for connecting to the conveying line, in that at least one element which exerts an acceleration on the loosened ground in the region of the suction box is provided, by way of which acceleration the ground loosened by the drilling tools is able to be moved into the opening region and/or through the opening into the suction box, wherein the loosened ground is acquired by the conveying medium in the opening region, preferably in the opening and/or in the suction box, and is able to be discharged by way of the conveying line by the suction unit.
As a result thereof, it becomes possible in a surprisingly simple manner to discharge the loosened ground, in particular in the case of comparatively heavy, inertial component parts which are not readily suctionable, and at the same time to significantly increase the suction output.
A further teaching of the invention provides that the at least one element is at least one nozzle which is provided so as to be directed into the opening region and dispenses at least one jet of a transport medium so as to effect the acceleration.
A further teaching of the invention provides that at least one deflection region, in which the flow direction of the loosened ground is able to be deflected, is provided behind the opening, preferably prior to entering the suction box. As a result thereof, the material to be discharged can be fed to the discharge and subsequently be discharged in a particularly simple manner.
A further teaching of the invention provides that at least one tool, preferably in the form of a toothed bar, for loosening the ground and/or for picking up loosened ground, is provided in the opening region. As a result thereof, loosening/picking-up of rock/ground at the face can be performed directly in the opening region. The material thus loosened/picked up can be fed to the suction unit in a particularly positive manner.
It is furthermore advantageous that the at least one tool is able to be moved for changing the spacing of the tool from the face, preferably by way of at least one hydraulic cylinder, and/or that the at least one tool is pivotable in relation to the opening region, preferably by way of at least one hydraulic cylinder.
A further teaching of the invention provides that the spacing of the opening region from the face is adjustable. It is advantageous here that the adjustment of the spacing takes place by vertically moving the suction box and/or by pivoting the suction box about a pivot point, wherein a drive, preferably a hydraulic cylinder or a spring mechanism, is provided for moving or pivoting. As a result thereof, the quantity of the suctioned material is thus able to be influenced directly in a simple manner.
A further teaching of the invention provides that the opening region is provided with a cleaning tool, preferably at least one movable element and/or at least one nozzle for dispensing a medium, for example a gas (air) or a liquid (water, bentonite purge). As a result thereof, obstructions in the opening region can either be eliminated or prevented.
A further teaching of the invention provides that at least one purging nozzle is provided by way of which ground loosened by at least one drilling tool is able to be transported into a region on the face that is traveled across by the suction box when drilling with the drill head. As a result thereof, the transportation of material toward the suction box is improved in a simple manner.
A further teaching of the invention provides that the suction box is provided so as to be replaceable in the drill head. As a result thereof, the drill head can be readily adapted to different geological conditions. Furthermore, a reversal of the rotating direction is also possible.
A further teaching of the invention provides that a classifying element is provided in the opening region. This can be, for example, a mesh, separators which divide the opening region into a plurality of openings, or else a plurality of openings. As a result thereof, it becomes possible to achieve in a simple manner a limitation in terms of the grain size of the suctioned material.
A further teaching of the invention provides that the suction box is disposed so as to be substantially horizontal. As a result thereof, the transportation of material in the suction box and the pick-up of material are positively influenced.
A further teaching of the invention provides that the opening region, when viewed from the center, extends in a substantially radially outward manner. It is advantageous here for the opening to be embodied in an elongate manner, or in the manner of a slot, respectively. A further teaching of the invention provides that the available cross section of the opening, when viewed in a radially outward manner, varies along the opening region, preferably increases along the latter. As a result thereof, the pick-up of material, the location of the material pick-up, as well as the picked up quantity can be influenced in a simple manner.
It is furthermore advantageous that the connector opening of the suction box, in terms of the opening region, is disposed so as to be offset, preferably in an outward manner, in relation to a perpendicular bisector of the opening region. As a result thereof, the suction box is of an asymmetrical construction. The suction intensity, or the flow profile, respectively, in the suction box or in the opening region can be influenced in a simple manner so that the suctioned quantity of material is able to be influenced. For example, the flow in that region of the suction box that, when viewed radially, is on the outside can be increased by way of an outward displacement so as to be better able to suction the larger quantity of material arising there.
A further teaching of the invention provides that the connector opening of the suction box, in terms of the opening region, is disposed so as to be pivoted in relation to a perpendicular bisector of the opening region. The suction intensity, or the flow profile, respectively, in the suction box or in the opening region can be influenced in a simple manner so that the suctioned quantity of material is able to be influenced. For example, the flow in that region of the suction box that, when viewed radially, is on the outside can be increased by way of an inward tilting of the connector opening, so as to be better able to suction the larger quantity of material arising there.
A further teaching of the invention provides that the suction box has at least one nozzle in the interior space. As a result thereof, the movement of the loosened ground/rock for acquisition by the conveying medium can be improved in a simple manner.
A further teaching of the invention provides that the conveying medium and/or the transport medium is a liquid or gaseous medium, preferably water, a bentonite suspension, or air. A particularly preferred combination here is that the conveying medium is air and the transport medium is air or a liquid, preferably water. This is applied when the drill head is not flooded, is not to be flooded, or cannot be flooded, and liquid-based conveying is thus precluded. It has been surprisingly demonstrated that the loosened ground/the loosened rock is readily able to be transported/activated by the dispensed jet and is able to be advantageously fed to and discharged by the conveying flow of air.
A further teaching of the invention provides that the at least one element is at least one driven rotary element having at least one impact element disposed thereon, wherein the at least one impact element, by way of a rotating movement, effects the acceleration of the loosened ground by contacting the latter.
It is advantageous here that the impact element is movable on an impact circle which is provided so as to be concentric about the rotary element.
A further teaching of the invention provides that the at least one impact element, preferably by way of a joint, is movably disposed on the at least one rotary element.
A further teaching of the invention provides that the at least one impact element is a hammer, a blade, a cable, a chain, a brush element, or a chisel.
A further teaching of the invention provides that the rotation of the at least one rotary element is able to be controlled in terms of the rotating speed.
A further teaching of the invention provides that the at least one impact element causes a comminution of the loosened ground.
A further teaching of the invention provides that the suction box is provided so as to be horizontal, inclined and/or vertical.
The object according to the invention is furthermore achieved by a method for producing a substantially vertical borehole in the ground, in particular for producing a shaft, by way of a drill head, in particular by way of a previously described drill head, wherein the drill head is connected to a rotary drive of a drill device, wherein the drill head has a body on which drilling tools are disposed by way of which during drilling the ground at a face of the borehole is loosened and comminuted to a dischargeable size, wherein the loosened and comminuted ground is transported from the face by a discharge device which is connected to a suction unit for suctioning a conveying medium by way of a conveying line, wherein the discharge device has a suction box having an opening region having at least one opening in the region of the drilling tools at the face, said method comprising the following steps:
A further teaching of the invention provides that the loosened ground is moved through the opening into the suction box as a result of the introduced acceleration.
A further teaching of the invention provides that the acquiring takes place in the suction box and/or in the opening region, preferably in front of the opening.
A further teaching of the invention provides that the accelerating takes place by dispensing a jet of a transport medium from a nozzle which is directed into the opening region of the suction box as a component part of the discharge device.
A further teaching of the invention provides that the moving of the loosened ground takes place by the transport medium.
Alternatively or additionally, it is furthermore provided that the accelerating takes place by at least one driven rotary element having at least one impact element disposed thereon, wherein the at least one impact element, by way of a rotating movement, effects the acceleration of the loosened ground by contacting the latter.
A further teaching of the invention provides that the moving of the loosened ground takes place by the impact element.
As described above, it is advantageous here that the conveying medium and/or the transport medium is a liquid or gaseous medium, preferably water, a bentonite suspension, or air.
The terms ground and rock are used synonymously in this application. The same applies in an analogous manner to loosened ground and debris.
The invention will be explained in more detail hereunder by means of exemplary embodiments in conjunction with a drawing. In the drawing:
In the drawing:
The lower side 13 here has a planar annular portion 15 (other shapes are possible), drilling tools 12 being provided on the lower side 16 thereof.
Proceeding from the annular portion, arms, here eight arms 17 for example, which each have a flank 18 which here in an exemplary manner is planar, extend outward. Clearing tools 19 and consumable elements 40 can be provided on the flanks. Alternatively, the flanks 18 can also be embodied so as to encircle the entire area.
A depression 41 which, for example, has a planar area 42 and flanks 43 on which drilling tools 12 are likewise provided is provided in the center of the lower side 13, for example.
The shape of the drill head described here is also referred to as a W drill head. The associated drill profile is illustrated in
The drilling tools 12 can be, for example, chisel disks 12a, peeling chisels 12b, or roller chisels 12c, or other alternatives. The selection of the drilling tools 12 takes place as a function of the ground/rock to be loosened in order for the borehole to be established.
The connector 45 of the conveying line 31 is illustrated on the upper side 14 of said drill head 10 in
Furthermore, the body 11 on the lower side 13 of the W drill head 10 thereof has a suction box 20 on the annular portion 15.
Alternative assemblies of the suction box 20 are shown in
The suction box 20 in a first embodiment, as is shown in
The interior space 25 is formed by a lid 26 as the upper side and a base 27 as the lower side, said lid 26 and said base 27 as one embodiment here being embodied in a planar manner. Other shapes of lids and bases are likewise possible. The suction box 20 furthermore has lateral walls 28, the latter here extending from the front side 21 along the shape of the lid and of the base.
The shape of the interior space 25 of the suction box 20 is formed as a result of the shape of the lid 26, of the base 27 and of the lateral walls 28. A box-type construction can be present here. Alternatively, when the width of the interior space 25 decreases, for example as a result of the curved shape of the lateral walls 28, a funnel can be present, as a result of which the flow velocity of the suctioned mixture of loosened ground/rock and carrier medium increases as the width decreases.
On the rear side of the interior space 25, an opening 29 is provided on which a connector 30 for a conveying line 31 is provided which during the drilling operation is connected to a suction unit/pump (not illustrated) so as to perform the discharge of the loosened ground/rock, or of the mixture composed of the conveying medium and the loosened ground/rock.
Additionally, and not illustrated here, the height of the interior space 25 of the suction box 20, proceeding from the front side 21 toward the opening 29 on the rear side of the suction box 20, can also be varied, in particular enlarged, so as to counteract blockages of the interior space 25 by loosened ground/rock.
Furthermore, it is likewise possible for the suction box 20, here illustrated as symmetrical, to be embodied asymmetrically in that the opening 29 is disposed so as to be laterally offset, for example (not illustrated). It can be particularly expedient here, for example in a drill head of a flat embodiment, for the extent of the opening region 22 to be embodied so as to be longer for the opening 29 to be disposed so as to be offset toward the outer circumference of the body 11 so as to increase in a targeted manner the flow velocity in those regions in which more ground/rock is loosened in the rotation of the drill head and enters the interior space 25 of the suction box 20 through the opening 23.
The same is also possible in that the connector 30 of the conveying line 31 (not illustrated) opens into the interior space 25 so as to be inclined into the latter.
The opening region 22, in the region of the opening 23 extending along the front side 21, can have ground loosening tools and/or ground pick-up tools 33, for example peeling blades or clearing blades. By providing such tools, it is possible for ground/rock in the region of the front side 21 of the suction box 20 to be loosened and/or picked up in a targeted manner and to be supplied to the opening 23 of the suction box 20.
Additionally or alternatively, baffles (not illustrated) which feed loosened material to the opening region 22 can also be provided on the lower side 13 of the drill head 10. The feeding can be supported by nozzles such as, for example, purging nozzles 32.
The drilling tools 12 disposed on the arms 17 are able to be replaced from the interior space of the arms 17.
The sequence of loosening the ground and discharging the loosened ground, for example in conjunction with a drill head 10 as per
The movement/acceleration of the debris into the suction box 20 can be additionally supported by mechanical tools.
The conveying flow discharged by way of the conveying line 31 is composed of a combination of solid component parts (loosened ground 110) as well as liquid and/or gaseous component parts. The latter are fed to a treatment 200 by way of the conveying line 31 (see
Alternatively or additionally to introducing the acceleration into the loosened ground by means of nozzles and a transport medium, a second embodiment of the invention according to
A rotary element 51 on which a plurality of impact elements 52 are provided in an encircling manner is disposed in a housing 57, said impact elements 52 here preferably being provided so as to be movable by way of a joint 53. The impact elements 52 move on an impact circle 54 which is provided so as to be concentric about the rotary element 51. The rotary element 51 is driven by way of a drive (not illustrated). Impact elements 52 impact loosened ground in an impact region 55, said loosened ground then being introduced in the impact direction 56 into the suction box 20, or into the opening 23 of the latter, respectively. In the interior space 25 there, and/or in the opening region 22, the accelerated loosened ground is then acquired by the conveying medium 90 and by way of the conveying flow 120 discharged through the conveying line 31.
It is advantageous here for the impact installation 50 to be embodied so as to be as wide as possible (at the bottom of
It is furthermore advantageous here for the flanks 18, 43, as shown at the top in
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/070579 | 7/21/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2021/013846 | 1/28/2021 | WO | A |
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20230147209 A1 | May 2023 | US |