In many oilfield operations, e.g., drilling, casing running, etc., a tubular is run into the wellbore. During run-in, the tubular is typically connected to, i.e., made-up to, one or more tubulars that have already been run-in, thus providing an end-on-end connection forming a tubular string. In some cases, elevators are employed to position the tubular above the wellbore, allowing the tubular to be made-up to the subjacent, already-run tubular. The elevator then supports the weight of the tubular string through its engagement with the tubular, and lowers the tubular into the wellbore.
There are several different types of elevators, which employ different structures to engage the tubular and support its weight. Generally, elevators either employ slips that engage the radial outside of the tubular, or a load bushing that catches an upset (e.g., a shoulder) of the tubular or a lift nubbin connected to the top of the tubular. Slip-type elevators generally use the weight of the tubular to provide the gripping force, and may include teeth or the like that bite into the tubular. Load bushing elevators, by contrast, provide a collar or landing surface upon which the upset bears.
Both types of elevators present challenges in deep sea or other applications where the tubular strings can become extremely heavy. With slip-type elevators, after making the tubular up to the string, the weight of the tubular can cause the slips to apply too great of a gripping force on the tubular, which can crush or otherwise damage the tubular. Further, in some applications, it may be advantageous or required to avoid marking the tubular. On the other hand, with load-bushing-type elevators, the upset of the tubular, e.g., where the tool joint is coupled with the pipe, may fail if the weight is too great. One solution is to form higher-grade tool joints that are designed to support the load; however, such higher-grade tool joints may result in higher make-up torques, which can present additional challenges.
Embodiments of the disclosure may provide an apparatus for handling a tubular. The apparatus includes a body defining at least a portion of a tapered bowl. The apparatus also includes a plurality of slips disposed at least partially within the bowl and configured to slide along a surface of the bowl. Each of the slips includes a radial engaging surface configured to engage an outer diameter of a tubular, and a tapered engaging surface configured to engage a tapered section of the tubular.
Embodiments of the disclosure may also provide a method for handling a tubular. The method includes receiving a tubular into a body of an elevator, and moving slips of the elevator with respect to a tapered bowl of the elevator. The method also includes engaging a main body section of the tubular with a radial engaging surface of each of the slips, and engaging a tapered section of the tubular with a tapered engaging surface of each of the slips.
Embodiments of the disclosure may also provide an elevator for lifting a tubular. The elevator includes a body defining a tapered bowl. The elevator also includes a plurality of slips coupled with the body and movable at least partially in the tapered bowl. The plurality of slips each comprise a radial engaging surface extending axially and a tapered engaging surface extending at an angle of between about 10 degrees and 60 degrees to the radial engaging surface. The tapered engaging surface is configured to engage a tool joint of a tubular and the radial engaging surface is configured to engage and apply a friction force to an outer diameter of the tubular, the outer diameter being adjacent to the tapered surface.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present teachings, as claimed.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the present teachings and together with the description, serve to explain the principles of the present teachings. In the figures:
It should be noted that some details of the figures have been simplified and are drawn to facilitate understanding of the embodiments rather than to maintain strict structural accuracy, detail, and scale.
Reference will now be made in detail to embodiments of the present teachings, examples of which are illustrated in the accompanying drawings. In the drawings, like reference numerals have been used throughout to designate identical elements, where convenient. In the following description, reference is made to the accompanying drawings that form a part of the description, and in which is shown by way of illustration a specific embodiment, among many contemplated, in which the present teachings may be practiced.
In an embodiment, the elevator 100 may include a body 102 and one or more, for example, two doors 104, 106. The body 102 may also include a top 107 and a bottom 109, and may form at least a portion of a cylindrical structure. In some cases, the doors 104, 106 may be omitted, with the body 102 providing the entire cylindrical structure. In other cases, a single door, or three or more doors, may be employed. In the illustrated embodiment, the doors 104, 106 may be coupled with the body 102 so as to pivot with respect thereto. For example, the doors 104, 106 may be coupled with the body 102 via pins 108-1, 108-2 (pin 108-2 is not visible in
In an embodiment, the body 102 and the doors 104, 106 may together define a bowl 115, e.g., when the doors 104, 106 are closed. For example, the body 102 may provide a bowl section 116 and the doors 104, 106 may provide bowl sections 118, 120. The bowl sections 116-120 may combine to form a generally frustoconical surface 121, which may decrease in diameter proceeding away from the top 107 of the body 102. In embodiments in which the doors 104, 106 are omitted, the body 102 may provide the entire surface 121.
The elevator 100 may also include a plurality of slips (four shown: 122, 124, 126, and 128). Although four slips 122-126 are shown in the illustrated embodiment, it will be appreciated that additional or fewer slips may be employed. Further, the slips 126, 128 may be coupled with the doors 104, 106, respectively. In this case, the slips 126, 128 may be configured to swing or pivot with the doors 104, 106.
The slips 122-128 may each be configured to slide or otherwise move along the surface 121 of the bowl 115, thereby increasing or decreasing their radial distances from the center of the elevator 100 according to the axial position of the slips 122-128 on the tapered bowl 115. Further, the elevator 100 may include guide bars 131 for each of the slips 122-128, which may be coupled with and extend inward from the surface 121 of the bowl 115. The guide bars 131 may include a friction-reducing feature, such as rollers 133, as shown, low-friction surfaces, and/or the like. Such friction-reducing features may be configured to facilitate sliding of the slips 122-128 with respect thereto. In other embodiments, friction-reducing features may be omitted. Further, the guide bars 131 may be received into a recess formed in the slips 122-128, may ride against the circumferential edges of the slips 122-128 to which they are adjacent, or may be spaced apart from the slips 122-128 unless the slips 122-128 are displaced. The guide bars 131 may be configured to constrain the position of the slips 122-128, e.g., when engaged with a tubular, so as to prevent movement of the tubular from displacing or otherwise damaging the slips 122-128 or other components of the elevator 100 connected thereto.
The slips 122-128 may be connected together via a timing ring 130. For example, each of the slips 122-128 may be coupled with the timing ring 130 via a pin-and-slot connection 132, which may allow the slips 122-128 to move radially with respect to the timing ring 130. Further, the timing ring 130 may include a main section 134 and two swing sections 136, 138. The swing sections 136, 138 may be pivotally coupled with the main section 134, aligned with the doors 104, 106 and coupled with the slips 126, 128 disposed thereon, respectively. Additionally, the swing sections 136, 138 may be receivable at least partially onto shoulders 140, 142 at circumferential extents of the main section 134.
The main section 134 may be coupled with one or more extendable cylinders (two are visible: 144, 146). The extendable cylinders 144, 146 may also be coupled with the body 102 and may be extendable upward and retractable downward with respect thereto, so as to drive the timing ring 130 toward or away from the body 102. The extendable cylinders 144, 146 may be driven using hydraulics or pneumatics, or mechanically or electro-mechanically driven. Further, with the swing sections 136, 138 received onto the shoulders 140, 142, when the extendable cylinders 144, 146 drive the main section 134 upward, the main section 134 in turn drives the swing sections 136, 138 upward.
The body 102 may also be coupled with ears 148, 150, which may be configured to engage bails attached to a travelling block or another component of a drilling rig, for example. In some cases, the body 102 and the ears 148, 150 may be integrally formed, such that that body 102 may be considered to include the ears 148, 150. This may allow the elevator 100 to be moved, e.g., lifted and lowered, at least, so as to enable control of the position of a tubular that the elevator 100 engages. In other embodiments, other structures of the elevator 100 may be provided to connect with the lifting mechanism.
The tubular 200 may be a drill pipe and may include a main body section 202 and a tool joint 204. The tool joint 204 may form a box-end (e.g., an internally or “female” threaded) connection 205, which may be configured to receive a pin-end connection of another tubular. Further, the tool joint 204 may define a tapered section 206, where the outer diameter of the tool joint 204 may decrease toward the outer diameter of the main body section 202. It will be appreciated that the tool joint 204 may form a weld neck with the main body section 202, e.g., where the tool joint 204 connects with the main body section 202. In other embodiments, the tool joint 204 may be integral with the main body section 202, or otherwise attached thereto. Further, in some cases the tapered section 206, for lifting purposes, may be provided by a lift-nubbin threaded into the box-end connection 205. The main body section 202 may proceed along at least a majority of the length of the tubular 200 and may generally define the outer diameter thereof, apart from at the tool joint 204.
With reference to
As can be appreciated from
The tapered engaging surface 210 may also be curved circumferentially at least partially about the longitudinal centerline 201. Further, the tapered engaging surface 210 may be inclined at an angle to the longitudinal centerline 201 in radial cross-section, as illustrated. The inclination angle of the tapered engaging surface 210 may be generally the same as the inclination angle at which the tapered section 206 of the tool joint 204 is disposed. Accordingly, the tapered engaging surface 210 may engage the tapered section 206 of the tool joint 204. In an example, the tapered engaging surface 210 may have an inclination to the longitudinal centerline 201 defining an angle of between about 10 degrees and about 60 degrees, between about 12 degrees and about 45 degrees, between about 15 degrees and about 30 degrees, or for example, about 18 degrees. The inclination angle of the surface 121 of the bowl 115 may be the same or different than the inclination angle of the tapered engaging surface 210. In various embodiments, the inclination angle of the tapered bowl 115 to the centerline 201 may be between about 10 degrees and about 60 degrees, between about 12 degrees and about 45 degrees, between about 15 degrees and about 30 degrees, or for example, about 17 degrees.
Further, in an embodiment, the radial engaging surface 208 may be disposed below the tapered engaging surface 210, i.e., the tapered engaging surface 210 may be disposed between the radial engaging surface 208 and the timing ring 130. As shown in
As such, in use, the radial engaging surfaces 208 of the slips 122-128 may engage the bowl 115 and the outer diameter of the main body section 202. This engagement between the radial engaging surface 208 and the main body section 202 may create friction forces between the tubular 200 and the slips 122-128, forcing the slips 122-128 downward in the bowl 115 and inward, into tighter engagement with the outer diameter of the main body section 202, thereby increasing the gripping ability of the slips 122-128.
It will be appreciated that terms implying an orientation, such as “up,” “down,” “above,” “below,” “top,” “bottom,” “left,” “right,” and the like, are used for convenience in referring to the Figures. Such terms are merely indicative of relative position and are not to be considered as limiting the elevator 100 to any particular orientation.
Returning to
Once engaging the tubular 200, e.g., the tapered section 206 and/or the main body section 202, the elevator 100 may be moved upwards with respect to the tubular 200, such that the tapered engaging surface 210 of each of the slips 122-128 engages the tapered section 206 of the tool joint 204. Once the tapered engaging surfaces 210 engage the tapered section 206, and the radial engaging surfaces 208 engage the main body section 202, the weight of the tubular 200 may be transferred to the body 102 via the engagement between the slips 122-128 and the main body section 202 and the tapered section 206. In turn, the slips 122-128 may transmit the weight to the ears 148, 150 via the body 102 and/or the doors 104, 106. Bails attached to a lifting mechanism, may be coupled with the ears 148, 150, so as to control the position of the elevator 100 and the tubular 200, e.g., to lower the tubular 200 into a wellbore.
Accordingly, it will be seen that the slips 122-128 may avoid causing the connection (e.g., weld neck) between the tool joint 204 and the main body section 202 of the tubular 200 to fail. For example, the bowl 115 may not have a landing surface at an axial bottom thereof, and thus the slips 122-128 may be allowed to apply a radially-inward gripping force on the main body section 202 via engagement with the radial engaging surface 208, thus taking up some of the weight of the tubular 200 via friction forces between the main body section 202 and the radial engaging surfaces 208. Further, the tapered engaging surface 210 of the slips 122-128 may bear on the large surface area provided by the tapered section 206 of the tool joint 204. This may spread out the stress on the tool joint 204 caused by transmission of the tubular 200 weight to the body 102, so as to avoid a concentration thereof in the weld neck (i.e., where the tool joint 204 is connected to the tubular 200).
The opening assembly may also include a second bracket 308 and a plurality of door cylinders for example, two door cylinders 310, 312, one for each door 104, 106. The door cylinders 310, 312 may be pivotally coupled with the second bracket 308 and to the doors 104, 106, respectively, via a pivotal connection with door brackets 314, 316, respectively.
Referring specifically to
With the latch 110 disengaged, the door cylinders 310, 312 may be expanded, as shown in
The controls for the extendable cylinders 144, 146 controlling the position of the timing ring 130, and thus the slips 122-128 may be separate or integrated with controls for the opening assembly for opening/closing the doors 104, 106. Further, a single command may issue, e.g., from a user via such controls, to open the doors 104, 106, beginning the two part process of disengaging the latch 110 and pivoting the doors 104, 106; however, in other embodiments, two separate commands may be provided.
The method 700 may begin by receiving the tubular 200 into the body 102 of the elevator 100, as at 702. Once received, the body 102 may at least partially circumscribe the tubular 200. Such receiving may proceed, for example, by unlatching and/or pivoting the two doors 104, 106 apart from one another, so as to receive the tubular 200 laterally into the body 102. Such receiving may be suited for situations in which the tubular 200 begins in a horizontal or otherwise in a non-vertical position. Accordingly, the elevator 100 may be pivoted such that it is oriented generally parallel to the tubular 200, and receives the tubular 200 laterally through the doors 104, 106. Thereafter, the doors 104, 106 may be closed and latched.
In situations in which the tubular 200 is initially in a vertical orientation, the elevator 100 may be received over either end (e.g., the box end connection 205), with the slips 122-128 up, allowing for a radial clearance between the tubular 200 and the slips 122-128. It will be appreciated however that the doors 104, 106 may be employed in receiving the elevator 100 around the tubular 200 in a vertical start, while the elevator 100 may be received over the end of the tubular 200 in a horizontal or otherwise non-vertical starting orientation.
The method 700 may also include moving, e.g., lowering, the slips 122-128 with respect to the tapered bowl 115 defined at least in the body 102 of the elevator 100, as at 704. The slips 122-128 may be moved by actuation of the timing bar 130 connected to the extendable cylinders 144, 146. Moving the slips 122-128 axially with respect to the body 102 may cause the slips 122-128 to slide along the tapered surface 121 of the bowl 115, which, in turn, causes the radial position of the slips 122-128 to change according to the inclination of the tapered surface 121.
As the slips 122-128 are moved, the radial engaging surface 208 may be brought into engagement with the main body section 202 of the tubular 200, as at 706. Further, the tapered engaging section 210 may be brought into engagement with the tapered section 206 of the tubular 200, as at 708. The tapered section 206 of the tubular 200 may form part of a tool joint 204, which provides a box-end (internally threaded) connection 205 for attachment to another tubular 200, or may be provided by another structure such as a lift nubbin. Accordingly, by the engaging at 706 and 708, the elevator 100 may transfer weight from the tubular 200 to the body 102 via the slips 122-128 engaging both the main body section 202 and the tapered section 206.
Further, in an embodiment, one or more of the slips 122-128 (e.g., slips 126, 128, as shown in
The method 700 may also include lifting the tubular 200 by lifting the elevator 100, as at 710. The elevator 100 may be lifted, for example, via engagement with the ears 148, 150. Initially, lifting the elevator 100 may cause the elevator 100 to move with respect to the tubular 200, until the tapered section 206 lands on the tapered engaging section 210 of the slips 122-128. Thereafter, continued lifting of the elevator 100 may cause the slips 122-128 to take up the weight of the tubular 200, without the slips 122-128 bearing against an axial shoulder or landing surface, so as to transfer the weight of the tubular 200 to the bowl 115 and the body 102, for example. The lifting of the tubular 200 at 710 may apply in vertical, horizontal, or otherwise non-vertical orientations of the tubular 200. In horizontal or otherwise non-vertical orientations, in addition to vertical lifting, at least initially, the lifting at 710 may include pivoting the elevator 100 to rotate the tubular 200 to a vertical orientation.
Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the disclosure are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements. Moreover, all ranges disclosed herein are to be understood to encompass any and all sub-ranges subsumed therein.
While the present teachings have been illustrated with respect to one or more implementations, alterations and/or modifications may be made to the illustrated examples without departing from the spirit and scope of the appended claims. In addition, while a particular feature of the present teachings may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular function. Furthermore, to the extent that the terms “including,” “includes,” “having,” “has,” “with,” or variants thereof are used in either the detailed description and the claims, such terms are intended to be inclusive in a manner similar to the term “comprising.” Further, in the discussion and claims herein, the term “about” indicates that the value listed may be somewhat altered, as long as the alteration does not result in nonconformance of the process or structure to the illustrated embodiment. Finally, “exemplary” indicates the description is used as an example, rather than implying that it is an ideal.
Other embodiments of the present teachings will be apparent to those skilled in the art from consideration of the specification and practice of the present teachings disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the present teachings being indicated by the following claims.
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