Information
-
Patent Grant
-
6763887
-
Patent Number
6,763,887
-
Date Filed
Wednesday, October 23, 200222 years ago
-
Date Issued
Tuesday, July 20, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Christie, Parker & Hale, LLP
-
CPC
-
US Classifications
Field of Search
US
- 166 57
- 166 651
- 166 302
- 166 2426
- 175 104
- 175 320
- 175 321
-
International Classifications
-
Abstract
A method and apparatus for communicating to downhole oil or gas well equipment are provided. The apparatus includes a drill pipe for an oil or gas well including a generally cylindrical hollow drill pipe having an inner diameter, an outer insulative coating attached to the inner diameter of the drill pipe, a conductive coating attached to the outer insulative coating, and an inner insulative coating attached to the conductive coating, wherein the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe.
Description
FIELD OF THE INVENTION
The present invention relates generally to a drill pipe for an oil or gas well and more particularly to a drill pipe having an internally coated conductive material for providing an electrical pathway for electronic data obtained down hole to be efficiently transmitted to the surface of an oil or gas well.
BACKGROUND OF THE INVENTION
Currently there exist tools in the oil and gas well industry that are specifically designed to obtain drilling and geological parameters downhole, near the drill bit. In some instances, the information obtained by these tools is stored in memory devices. In such cases, the stored information can be retrieved when the memory devices are returned to the surface of the well. This system, however, produces an undesirable lag time between the initial collection and storing of the downhole information and the retrieval of the downhole information at the surface of the well.
As an alternative, the downhole information can be transmitted to the surface of the well using pressure pulses in the drilling fluid. However, this method also produces an undesirable lag time caused by the time a pressure pulse takes to reach the surface. Accordingly, a need exists for a method and a system of transmitting data instantaneously and efficiently to the surface of a well.
SUMMARY OF THE INVENTION
In one embodiment, the present invention includes a drill pipe for an oil or gas well comprising a generally cylindrical hollow drill pipe having an inner diameter, an outer insulative coating is attached to the inner diameter of the drill pipe, a conductive coating is attached to the outer insulative coating, and an inner insulative coating is attached to the conductive coating, wherein the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe.
Another exemplary embodiment of the present invention includes a plurality of the above described drill pipes adjacently connecting to form a drill string, wherein a connector is positioned between each adjacently connected drill pipe to electrically connect the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.
A further exemplary embodiment of the present invention includes the above described drill string, wherein each drill pipe inner diameter further comprises, an upper annular recess at an upper end of each drill pipe and a lower annular recess at a lower end of each drill pipe. The outer insulative coating is attached to the inner diameter, the upper annular recess and the lower annular recess of each drill pipe. An upper and a lower conductive sleeve is attached to the outer insulative coating in the upper and lower annular recess, respectively, of each drill pipe. The conductive coating is attached to the outer insulative coating and to the upper and lower conductive sleeves to establish an electrical pathway from the upper end to the lower end of each drill pipe. The inner insulative coating is attached to the conductive coating of each drill pipe, to insulate the electrical pathway of each drill pipe.
Another embodiment of the present invention includes a method of communicating to downhole oil or gas well equipment comprising: providing a generally cylindrical hollow drill pipe having an inner diameter; attaching an outer insulative coating to the inner diameter of the drill pipe; attaching a conductive coating to the outer insulative coating; and attaching an inner insulative coating to the conductive coating, such that the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe.
Another embodiment of the present invention includes a method of communicating to downhole oil or gas well equipment comprising: providing a plurality of generally cylindrical hollow drill pipes wherein each drill pipe comprises an inner diameter; mating each drill pipe with a corresponding adjacent drill pipe to form a drill string; attaching an outer insulative coating to the inner diameter of each drill pipe; attaching a conductive coating to the outer insulative coating of each drill pipe; attaching an inner insulative coating to the conductive coating of each drill pipe, wherein for each drill pipe the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe; and providing a connector that electrically connects the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.
Another embodiment of the present invention includes a method of communicating to downhole oil or gas well equipment comprising: providing a plurality of the above described drill pipes, and forming in the inner diameter of each drill pipe an upper annular recess at an upper end of each drill pipe and a lower annular recess at a lower end of each drill pipe; attaching the outer insulative coating to the inner diameter, the upper annular recess and the lower annular recess of each drill pipe; attaching an upper and a lower conductive sleeve to the outer insulative coating in the upper and lower annular recess, respectively, of each drill pipe; attaching the conductive coating to the outer insulative coating and to the upper and lower conductive sleeves to establish an electrical pathway from the upper end to the lower end of each drill pipe; attaching the inner insulative coating to the conductive coating of each drill pipe, to insulate the electrical pathway of each drill pipe; and providing the connector that electrically connects the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other features and advantages of the present invention will be better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings wherein:
FIG. 1
is a cross-sectional view of a lower end of a first drill pipe and a cross-sectional view of an upper end of a second drill pipe;
FIG. 2
is a cross-sectional view of the drill pipes of
FIG. 1
threadingly connected, wherein each drill pipe has a conductive coating electrically connected by a connector;
FIG. 3
is a cross-sectional view of the drill pipes of
FIG. 1
threadingly connected, wherein each drill pipe has a first conductive coating and a second conductive coating, and wherein the corresponding first conductive coatings and the corresponding second conductive coatings are electrically connected by a connector;
FIG. 4A
is a longitudinal cross-section of the connector of
FIG. 2
;
FIG. 4B
is a transverse cross-section of the connector of
FIG. 2
, taken from line
4
B—
4
B of
FIG. 4A
;
FIG. 5
is a cross-sectional view of the drill pipes of
FIG. 1
threadingly connected, wherein each drill pipe has a conductive coating electrically connected to an upper and a lower conductive sleeve and wherein a lower conductive sleeve of the fist drill pipe is connected to the upper conductive sleeve of the second drill pipe by the connector of
FIGS. 4A and 4B
; and
FIG. 6
is a cross-sectional view of the drill pipes of
FIG. 1
threadingly connected, wherein each drill pipe has a first conductive coating electrically connected to a first upper and a first lower conductive sleeve and a second conductive coating electrically connected to a second upper and a second lower conductive sleeve, and wherein the first sleeve and the second sleeve are electrically connected by a connector.
DETAILED DESCRIPTION OF THE INVENTION
As shown in
FIGS. 1-6
, the present invention is directed a drill pipe having an internally coated conductive material for forming an electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe. The drill pipe of the current invention allows for communication between a well head and downhole equipment in an oil or gas well so that drilling parameters and geological parameters may be obtained downhole and transmitted to the well head for analysis.
FIG. 1
shows a lower end
10
of a first drill pipe
12
and an upper end
14
of a second drill pipe
16
. Although omitted for clarity, the first drill pipe
12
comprises an upper end that is similar to the upper end
14
of a second drill pipe
16
and the second drill pipe
16
comprises an lower end that is similar to the lower end
10
of the first drill pipe
12
. As such, reference to the lower end
10
and the upper end
14
in the following description is to be understood to apply equally to the first drill pipe
12
and to the second drill pipe
16
. In addition, the first drill pipe
12
and the second drill pipe
16
are shaped and formed similarly, such that reference to a drill pipe
22
in the following description is to be understood to apply equally to the first drill pipe
12
and to the second drill pipe
16
.
As depicted in
FIG. 1
, the drill pipe
22
comprises a body portion
20
that is generally cylindrical in shape and has a hollow center defined by an inner diameter
24
. The upper and lower ends
10
and
14
of the drill pipe
22
each comprise threads
18
. The threads
18
allow the upper end
10
of one drill pipe
22
to be connected to the lower end
14
of another drill pipe
22
. Drill pipes
22
that are connected in this way (as is shown in
FIGS. 2-3
and
5
-
6
) are typically collectively referred to as a drill string
26
. Although
FIGS. 2-3
and
5
-
6
show the drill string
26
as having only two drill pipes
22
, the drill string may comprise any number of connected drill pipes
22
.
In an exemplary embodiment, the threads
18
are special tapered threads that, when engaged, provide a connection that is almost as strong as the body portion
20
of the drill pipe
22
and also provides a very reliable pressure seal for drilling fluids that are pumped through the drill string
26
during the drilling process.
In one embodiment, as depicted in
FIG. 2
, each drill pipe
22
in the drill string
26
comprises an outer insulative coating
28
attached to the inner diameter
24
of the drill pipe
22
, a conductive coating
30
attached to the outer insulative coating
28
, and a inner insulative coating
32
attached to the conductive coating
30
. As such, the outer insulative coating
28
, the conductive coating
30
and the inner insulative coating
32
of each drill pipe
22
together form an insulated electrical pathway from the upper end
14
of the drill pipe
22
to the lower end
10
of the drill pipe
22
, i.e. the outer insulative coating
28
insulates the conductive coating
30
from the body
20
of the drill pipe
22
, which is typically comprised of a metal material, and the inner insulative coating
32
insulates the conductive coating
30
from the drilling fluids.
As shown in
FIGS. 2-3
and
5
-
6
when two drill pipes
22
are connected, a small gap
34
exists between the lower end
10
of one drill pipe
22
and the upper end
14
of the adjacent drill pipe
22
. In one embodiment, a connector
36
is attached to the drill string
26
in the small gap
34
between adjacent drill pipes
22
to electrically connect the insulated electrically pathways of the adjacent drill pipes
22
. For example, in the depicted embodiment of
FIG. 2
, the connector
36
comprises a protruding section
38
that has a larger diameter than the inner diameter
24
of the drill pipes
22
, such that when the connector
36
is disposed between the lower end
10
of one drill pipe
22
and the upper end
14
of the adjacent drill pipe
22
and the drill pipes
22
are connected, the connector
36
is trapped in the small gap
34
between the drill pipes
22
.
In one embodiment, the protruding section
38
of the connector
36
comprises a protruding shoulder
40
that mates with or abuts against a shoulder
42
in the upper end
14
of the drill pipe
22
to secure the connector to the drill string
26
when the connector
36
is disposed between the lower end
10
of one drill pipe
22
and the upper end
14
of the adjacent drill pipe
22
.
To establish the electrical connection between the insulated electrically pathways of the adjacently connected drill pipes
22
, the connector
36
comprises a conducting material
44
that has a body portion
45
, an upper conducting contact
46
and a lower conducting contact
48
. When the connector
36
is disposed between the lower end
10
of one drill pipe
22
and the upper end
14
of the adjacent drill pipe
22
, the upper conducting contact
46
establishes an electrical connection
50
with the conductive coating
30
in the lower end
10
of one drill pipe
22
and the lower conducting contact
48
establishes an electrical connection
52
with the conductive coating
30
in the upper end
14
of the adjacent drill pipe
22
. As such, an electrical pathway is established from the conductive coating
30
in the lower end
10
of one drill pipe
22
, to the upper conducting contact
46
, then to the connector conducting material body portion
45
, then to the lower conducting contact
48
, and then to the upper end
14
of the adjacent drill pipe
22
.
In one embodiment, the connector
36
is comprised of an insulative material, such that the electrical pathway from the upper conducting contact
46
, to the conducing material body portion
45
, to the lower conducting contact
48
, is insulated. For instance, the connector
36
may be formed in a molding process, such as injection molding, with the conducting material
44
being molded into the insulative material of the connector
36
. In one embodiment, the conducting material
44
is elastic, such that the upper conducting contact
46
and the lower conducting contact
48
compress when the electrical connections
50
and
52
are established between the adjacent drill pipes
22
.
The connector
36
may also comprise an upper annular groove
54
and a lower annular groove
56
. For instance, in the embodiment depicted in
FIG. 2
, the upper annular groove
54
is disposed above the upper conducting contact
46
, and hence above the electrical connection
50
, while the lower annular groove
56
is disposed below the lower conducting contact
48
, and hence below the electrical connection
52
. Disposed within each annular groove
54
and
56
is an elastomeric o-ring
58
. The o-ring
58
in the upper annular groove
54
creates a seal against the conductive coating
30
in the lower end
10
of one drill pipe
22
to prevent the drilling fluids from contaminating the electrical connections
50
and
52
from above, while the o-ring
58
in the lower annular groove
56
creates a seal against the conductive coating
30
in the upper end
14
of the adjacent drill pipe
22
to prevent the drilling fluids from contaminating the electrical connections
50
and
52
from below.
The connector
36
may comprise one conducting material
44
, or, as depicted in
FIGS. 4A and 4B
, the connector
36
may comprise a plurality of conducting materials
44
. For instance, in the depicted embodiment of
FIGS. 4A and 4B
, the connector
36
comprises six conducting materials
44
, each attached to the connector
36
and forming the electrical connections
50
and
52
as described above.
The drill string
26
may comprise a plurality of adjacently connected drill pipes
22
, wherein each adjacently connected drill pipe
22
has a the connector
36
disposed therebetween as described above, such that each connector
36
electrically connects the conductive coating
30
of one drill pipe
22
to the conductive coating
30
of its adjacent drill pipe
22
to establish an insulated electrical pathway from an upper end of the drill string
26
to a lower end of the drill string
26
.
As depicted in
FIG. 3
, each drill pipe
22
in the drill string
26
may comprise a second conductive coating
60
attached to the inner insulative coating
32
, and a second inner insulative coating
62
attached to the second conductive coating
60
, such that the inner insulative coating
32
, the second conductive coating
60
and the second inner insulative coating
62
together form a second insulated electrical pathway.
In such an embodiment, the connector
36
may have an inwardly stepped section
63
, containing a second conducting material
64
having a body portion
65
, an upper conducting contact
66
and a lower conducting contact
68
. The second conducting material
64
may be formed and attached to the conductor
36
as described above with respect to the conducting material
44
.
When the connector
36
is disposed between the lower end
10
of one drill pipe
22
and the upper end
14
of the adjacent drill pipe
22
, the upper conducting contact
66
establishes an electrical connection
70
with the conductive coating
60
in the lower end
10
of one drill pipe
22
and the lower conducting contact
68
establishes an electrical connection
72
with the conductive coating
60
in the upper end
14
of the adjacent drill pipe
22
. As such, an electrical pathway is established from the conductive coating
60
in the lower end
10
of one drill pipe
22
, to the upper conducting contact
66
, then to the connector conducting material body portion
65
, then to the lower conducting contact
68
, and then to the upper end
14
of the adjacent drill pipe
22
. As described above and as shown in
FIGS. 4A and 4B
, the connector
36
may comprise one second conducting material
64
, or the connector
36
may comprise a plurality of second conducting materials
64
.
The drill string
26
may comprise a plurality of adjacently connected drill pipes
22
, wherein each adjacently connected drill pipe
22
has the connector
36
disposed therebetween as described above, such that each connector
36
electrically connects the conductive coating
60
of one drill pipe
22
to the conductive coating
60
of its adjacent drill pipe
22
to establish a second insulated electrical pathway from an upper end of the drill string
26
to a lower end of the drill string
26
. O-rings may be used, as described above, to prevent the drilling fluids from contaminating the electrical connections
70
and
72
.
Each drill pipe
22
in the drill string
26
may comprise a plurality of conductive coatings and each connector may comprise a corresponding plurality of inwardly stepped sections and conducting materials, such that the drill string
26
comprises a plurality of insulated electrical pathways from an upper end of the drill string
26
to a lower end of the drill string
26
.
In one embodiment, as depicted in
FIG. 5
, the lower end
10
and the upper end
14
of each drill pipe
22
in the drill string
26
comprises a lower annular recess
76
and an upper annular recess
78
. In such an embodiment, the outer insulative coating
28
is attached to the inner diameter
24
, the upper annular recess
78
and the lower annular recess
76
of each drill pipe
22
. An upper and a lower conducting sleeve
82
and
80
are attached to the outer insulative coating
28
in the upper annular recess
78
and the lower annular recess
76
, respectively. For instance, the upper and lower conducting sleeves
82
and
80
may be press fit into the upper and lower annular recesses
78
and
76
, respectively.
In this embodiment, the conductive coating
30
is attached to the outer insulative coating
28
and to the upper and lower conducting sleeves
82
and
80
to establish an electrical pathway from the upper end
14
to the lower end
10
of each-drill pipe
22
. The inner insulative coating
32
is attached to the conductive coating
30
such that the conductive coating
30
is insulated.
As described above, to establish an electrical connection between the insulated electrically pathways of the adjacently connected drill pipes
22
, the connector
36
is disposed between the lower end
10
of one drill pipe
22
and the upper end
14
of the adjacent drill pipe
22
. When so positioned, the upper conducting contact
46
establishes an electrical connection
90
with the lower conducting sleeve
80
and the lower conducting contact
48
establishes an electrical connection
92
with the upper conducting sleeve
82
, such that an insulated electrical pathway is established from the conductive coating
30
in the lower end
10
of one drill pipe
22
, to the lower conducting sleeve
80
, then to the upper conducting contact
46
, then to the connector conducting material body portion
45
, then to the lower conducting contact
48
, then to the upper conducting sleeve
82
, and then to the upper end
14
of the adjacent drill pipe
22
.
The conducting sleeves
80
and
82
provide a more robust contact surface than the conductive coating. Hence the addition of the conducting sleeves
80
and
82
produces more secure electrical connection
90
and
92
with the connector
36
. O-rings may be used, as described above, to prevent the drilling fluids from contaminating the electrical connections
90
and
92
. In addition, rather than extending the outer insulative coating
28
into the upper and lower annular recesses
78
and
76
, the contact sleeves
82
and
80
may each comprise an insulative material on its outer surface.
In the embodiment depicted in
FIG. 6
, each drill pipe
22
in the drill string
26
comprises a second lower annular recess
86
and a second upper annular recess
88
. In this embodiment, a second lower conducting sleeve
100
and a second upper conducting sleeve
102
are attached to the second lower annular recess
86
and the second upper annular recess
88
, respectively, such as by press fitting. The second conductive coating
60
is attached to the inner insulative coating
32
and to the second upper and lower conducting sleeves
102
and
100
to establish a second electrical pathway from the upper end
14
to the lower end
10
of each drill pipe
22
. The second inner insulative coating
62
is attached to the second conductive coating
60
such that the second conductive coating
60
is insulated.
In this embodiment, the connector
36
may comprise the inwardly stepped portion
63
comprising the second conducting material
64
, such that the upper conducting contact
66
and a lower conducting contact
68
establish electrical contacts
110
and
112
, respectively, with the second lower conducting sleeve
100
and the second upper conducting sleeve
112
.
Each drill pipe
22
in the drill string
26
may comprise a plurality of conductive coatings and a plurality of corresponding upper and lower conducting sleeves; and each connector may comprise a corresponding plurality of inwardly stepped sections and conducting materials, such that the drill string
26
comprises a plurality of insulated electrical pathways from an upper end of the drill string
26
to a lower end of the drill string
26
.
In each of the embodiments described above, each coating may have a thickness in the range of approximately 0.006 inches to approximately 0.030 inches. In addition, each insulative coating may comprise a plastic polymer such as an epoxy, phenolic, teflon, or nylon. The insulative coatings may be spray applied. The conductive coatings may comprise a metal material, such as copper, aluminum, silver or gold, or a mixture of metal particles and a polymer. The conductive coatings may be applied by plating or spraying.
The preceding description has been presented with references to presently preferred embodiments of the invention. Persons skilled in the art and technology to which this invention pertains will appreciate that alterations and changes in the described structures and methods of operation can be practiced without meaningfully departing from the principle, spirit and scope of this invention. Specifically, although drill strings having only one or two conductive pathways are described herein, it should be understood that the principles of the invention may be applied to form drill pipe and therefore drill strings having any arbitrary number of conductive pathways. Accordingly, the foregoing description should not be read as pertaining only to the precise structures described and shown in the accompanying drawings, but rather should be read as consistent with and as support for the following claims, which are to have their fullest and fairest scope.
Claims
- 1. A drill pipe for an oil or gas well comprising:a generally cylindrical hollow drill pipe having an inner diameter; an outer insulative coating attached to the inner diameter of the drill pipe; a conductive coating attached to the outer insulative coating; and an inner insulative coating attached to the conductive coating, wherein the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe.
- 2. The drill pipe of claim 1, further comprising a second conductive coating attached to the inner insulative coating and a second inner insulative coating attached to the second conductive coating, such that the inner insulative coating, the second conductive coating and the second inner insulative coating define a second insulated electrical pathway from the upper end of the drill pipe to the lower end of the drill pipe.
- 3. The drill pipe of claim 1, further comprising a plurality of conductive coatings attached to the inner insulative coating, wherein each of the plurality of conductive coatings comprises an inner insulating coating and an outer insulating coating, such that each of the plurality of conductive coatings forms an insulated electrical pathway that extends from the upper end of the drill pipe to the lower end of the drill pipe.
- 4. A drill string for an oil or gas well comprising:a plurality of generally cylindrical hollow drill pipes, wherein each drill pipe mates with a corresponding adjacent drill pipe to form the drill string and wherein each drill pipe comprises an inner diameter; an outer insulative coating attached to the inner diameter of each drill pipe; a conductive coating attached to the outer insulative coating of each drill pipe; an inner insulative coating attached to the conductive coating of each drill pipe, wherein for each drill pipe the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe; and a connector that electrically connects the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.
- 5. The drill string of claim 4, further comprising a second conductive coating attached to the inner insulative coating of each drill pipe and a second inner insulative coating attached to the second conductive coating of each drill pipe, such that the inner insulative coating, the second conductive coating and the second inner insulative coating of each drill pipe define a second insulated electrical pathway from the upper end of each drill pipe to the lower end of each drill pipe, and wherein the connector further electrically connects the second insulated electrical pathway of each drill pipe to the second insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish a second insulated electrical pathway from the upper end of the drill string to the lower end of the drill string.
- 6. The drill string of claim 4, further comprising a plurality of conductive coatings for each drill pipe attached to the inner insulative coating of each drill pipe, wherein each of the plurality of conductive coatings comprises an inner insulating coating and an outer insulating coating, such that each of the plurality of conductive coatings forms an insulated electrical pathway that extends from the upper end of each drill pipe to the lower end of each drill pipe, and wherein the connector further electrically connects a first and each subsequent one of the plurality of conductive coatings of each drill pipe to the first and each subsequent one, respectively, of the plurality of conductive coatings of the corresponding adjacent drill pipe of each drill pipe to establish a plurality of insulated electrical pathways from the upper end of the drill string to the lower end of the drill string.
- 7. A drill string for an oil or gas well comprising:a plurality of generally cylindrical hollow drill pipes, wherein each drill pipe mates with a corresponding adjacent drill pipe to form the drill string, and wherein each drill pipe comprises an inner diameter, an upper annular recess at an upper end of each drill pipe and a lower annular recess at a lower end of each drill pipe; an outer insulative coating attached to the inner diameter, the upper annular recess and the lower annular recess of each drill pipe; an upper and a lower conductive sleeve attached to the outer insulative coating in the upper and lower annular recess, respectively, of each drill pipe; a conductive coating attached to the outer insulative coating and to the upper and lower conductive sleeves to establish an electrical pathway from the upper end to the lower end of each drill pipe; an inner insulative coating attached to the conductive coating of each drill pipe, to insulate the electrical pathway of each drill pipe; and a connector that electrically connects the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.
- 8. The drill string of claim 7, wherein the connector comprises a conducting material having an upper conducting contact that forms an electrical connection with the lower conducting sleeve of each drill pipe and a lower conducting contact that forms an electrical connection with the upper conducting sleeve of the corresponding adjacent drill pipe of each drill pipe.
- 9. The drill string of claim 8, wherein the upper and lower conducting contacts of the connector are elastic.
- 10. The drill string of claim 8, wherein the upper and lower conducting contacts protrude from a connector body that is comprised of an insulator and a remainder of the connector conducting material is embedded in the insulated connector body.
- 11. The drill string of claim 8, wherein the connector comprises a upper annular groove disposed above the upper conducting contact and a lower annular groove disposed below the lower conducting contact, wherein the upper annular groove comprises an o-ring that seals off fluids from above the connection of the connector upper conducting contact and the drill pipe lower conducting sleeve and the lower annular groove comprises an o-ring that seals off fluids from below the connection of the connector lower conducting contact and the drill pipe upper conducting sleeve.
- 12. The drill string of claim 7, wherein the outer insulative coating, the conductive coating, and the inner insulative coating are each 0.006 inches to 0.030 inches thick.
- 13. The drill string of claim 7, wherein the connector is supported between the lower end of each drill pipe and the upper end of the corresponding adjacent drill pipe of each drill by use of a protruding shoulder of the connector that mates with a shoulder in the upper end of the corresponding adjacent drill pipe of each drill.
- 14. The drill string of claim 7, wherein each drill pipe further comprises:a second upper annular recess at an upper end of each drill pipe and a second lower annular recess at a lower end of each drill pipe, wherein the outer insulative coating, the conductive coating and the inner insulative coating each extend into both the second upper annular recess and the second lower annular recess; a second upper and a second lower conductive sleeve attached to the inner insulative coating in the second upper and the second lower annular recess, respectively, of each drill pipe; a second conductive coating attached to the inner insulative coating and to the upper and lower conductive sleeves to establish a second electrical pathway from the upper end to the lower end of each drill pipe; and a second inner insulative coating attached to the second conductive coating of each drill pipe, to insulate the second electrical pathway of each drill pipe, wherein the connector electrically connects the insulated second electrical pathway of each drill pipe to the insulated second electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish a second insulated electrical pathway from the upper end of the drill string to the lower end of the drill string.
- 15. The drill string of claim 7, wherein each drill pipe further comprises:a plurality of upper annular recesses at an upper end of each drill pipe and a plurality of lower annular recesses at a lower end of each drill pipe; a plurality of upper and lower conductive sleeves, wherein each upper and lower annular recess comprises one of the plurality of upper and lower conductive sleeves, respectively, attached thereto; a plurality of conductive coatings, wherein each of the plurality of conductive coatings comprises an inner insulative coating and an outer insulative coating and wherein each of the plurality of conductive coatings electrically connects one of the plurality of upper conductive sleeves to one of the plurality of lower conductive sleeves of each drill pipe to establish a plurality of electrical pathways from the upper end to the lower end of each drill pipe; and wherein the connector electrically connects each of the plurality of insulated electrical pathways of each drill pipe to a corresponding one of the plurality of insulated electrical pathways of the corresponding adjacent drill pipe of each drill pipe to establish a plurality of insulated electrical pathways from the upper end of the drill string to the lower end of the drill string.
- 16. A method of communicating to downhole oil or gas well equipment comprising:providing a generally cylindrical hollow drill pipe having an inner diameter; attaching an outer insulative coating to the inner diameter of the drill pipe; attaching a conductive coating to the outer insulative coating; and attaching an inner insulative coating to the conductive coating, such that the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe.
- 17. The method of claim 16, further comprising attaching a second conductive coating to the inner insulative coating and attaching a second inner insulative coating to the second conductive coating, such that the inner insulative coating, the second conductive coating and the second inner insulative coating define a second insulated electrical pathway from the upper end of the drill pipe to the lower end of the drill pipe.
- 18. The method of claim 16, further comprising attaching a plurality of conductive coatings to the inner insulative coating, wherein each of the plurality of conductive coatings comprises an inner insulating coating and an outer insulating coating, such that each of the plurality of conductive coatings forms an insulated electrical pathway that extends from the upper end of the drill pipe to the lower end of the drill pipe.
- 19. A method of communicating to downhole oil or gas well equipment comprising:providing a plurality of generally cylindrical hollow drill pipes wherein each drill pipe comprises an inner diameter; mating each drill pipe with a corresponding adjacent drill pipe to form a drill string; attaching an outer insulative coating to the inner diameter of each drill pipe; attaching a conductive coating to the outer insulative coating of each drill pipe; attaching an inner insulative coating to the conductive coating of each drill pipe, wherein for each drill pipe the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe; and providing a connector that electrically connects the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.
- 20. The method of claim 19, further comprising attaching a second conductive coating to the inner insulative coating of each drill pipe and attaching a second inner insulative coating to the second conductive coating of each drill pipe, such that the inner insulative coating, the second conductive coating and the second inner insulative coating of each drill pipe define a second insulated electrical pathway from the upper end of each drill pipe to the lower end of each drill pipe, and wherein the connector further electrically connects the second insulated electrical pathway of each drill pipe to the second insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish a second insulated electrical pathway from the upper end of the drill string to the lower end of the drill string.
- 21. The method of claim 19, further comprising attaching a plurality of conductive coatings for each drill pipe to the inner insulative coating of each drill pipe, wherein each of the plurality of conductive coatings comprises an inner insulating coating and an outer insulating coating, such that each of the plurality of conductive coatings forms an insulated electrical pathway that extends from the upper end of each drill pipe to the lower end of each drill pipe, and wherein the connector further electrically connects a first and each subsequent one of the plurality of conductive coatings of each drill pipe to the first and each subsequent one, respectively, of the plurality of conductive coatings of the corresponding adjacent drill pipe of each drill pipe to establish a plurality of insulated electrical pathways from the upper end of the drill string to the lower end of the drill string.
- 22. A method of communicating to downhole oil or gas well equipment comprising:providing a plurality of generally cylindrical hollow drill pipes, wherein each drill pipe comprises an inner diameter; mating each drill pipe with a corresponding adjacent drill pipe to form the drill string; forming an upper annular recess at an upper end of each drill pipe and a lower annular recess at a lower end of each drill pipe; attaching an outer insulative coating to the inner diameter, the upper annular recess and the lower annular recess of each drill pipe; attaching an upper and a lower conductive sleeve to the outer insulative coating in the upper and lower annular recess, respectively, of each drill pipe; attaching a conductive coating to the outer insulative coating and to the upper and lower conductive sleeves to establish an electrical pathway from the upper end to the lower end of each drill pipe; attaching an inner insulative coating to the conductive coating of each drill pipe, to insulate the electrical pathway of each drill pipe; and providing a connector that electrically connects the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.
- 23. The method of claim 22, further comprising providing the connector with a conducting material having an upper conducting contact that forms an electrical connection with the lower conducting sleeve of each drill pipe and a lower conducting contact that forms an electrical connection with the upper conducting sleeve of the corresponding adjacent drill pipe of each drill pipe.
- 24. The method of claim 23, further comprising forming the upper and lower conducting contacts of the connector from an elastic material.
- 25. The method of claim 23, further comprising forming a body of the connector from an insulating material, protruding the upper and lower conducting contacts from the insulated connector body, and embedding a remainder of the connector conducting material in the insulated connector body.
- 26. The method of claim 23, further comprising:forming an upper annular groove in the connector at a position above the upper conducting contact; forming a lower annular groove in the connector at a position below the lower conducting contact; inserting an o-ring in the upper annular groove to seal off fluids from above the connection of the connector upper conducting contact and the drill pipe lower conducting sleeve; and inserting an o-ring in the lower annular groove to seal off fluids from below the connection of the connector lower conducting contact and the drill pipe upper conducting sleeve.
- 27. The method of claim 22, further comprising forming the outer insulative coating, the conductive coating, and the inner insulative coating to a thickness of 0.006 inches to 0.030 inches.
- 28. The method of claim 22, further comprising supporting the connector between the lower end of each drill pipe and the upper end of the corresponding adjacent drill pipe of each drill by mating a protruding shoulder of the connector with a shoulder in the upper end of the corresponding adjacent drill pipe of each drill.
- 29. The method of claim 22, further comprising:forming a second upper annular recess at an upper end of each drill pipe and a second lower annular recess at a lower end of each drill pipe; attaching the outer insulative coating, the conductive coating and the inner insulative coating to each drill pipe such that they each extend into both the second upper annular recess and the second lower annular recess; attaching a second upper and a second lower conductive sleeve to the inner insulative coating in the second upper and the second lower annular recess, respectively, of each drill pipe; attaching a second conductive coating to the inner insulative coating and to the upper and lower conductive sleeves to establish a second electrical pathway from the upper end to the lower end of each drill pipe; and attaching a second inner insulative coating to the second conductive coating of each drill pipe, to insulate the second electrical pathway of each drill pipe, wherein the connector electrically connects the insulated second electrical pathway of each drill pipe to the insulated second electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish a second insulated electrical pathway from the upper end of the drill string to the lower end of the drill string.
- 30. The method of claim 22, wherein each drill pipe further comprises:forming a plurality of upper annular recesses at an upper end of each drill pipe and a plurality of lower annular recesses at a lower end of each drill pipe; attaching a plurality of upper and lower conductive sleeves, respectively, to a corresponding one of the upper and lower annular recesses; electrically connecting a plurality of conductive coatings to one of the one of the plurality of upper conductive sleeves and to one of the plurality of lower conductive sleeves of each drill pipe to establish a plurality of electrical pathways from the upper end to the lower end of each drill pipe, wherein each of the plurality of conductive coatings comprises an inner insulative coating and an outer insulative coating; and wherein the connector electrically connects each of the plurality of insulated electrical pathways of each drill pipe to a corresponding one of the plurality of insulated electrical pathways of the corresponding adjacent drill pipe of each drill pipe to establish a plurality of insulated electrical pathways from the upper end of the drill string to the lower end of the drill string.
US Referenced Citations (25)
Foreign Referenced Citations (1)
Number |
Date |
Country |
2 110 270 |
Nov 1981 |
GB |