Drill pipe having an internally coated electrical pathway

Information

  • Patent Grant
  • 6763887
  • Patent Number
    6,763,887
  • Date Filed
    Wednesday, October 23, 2002
    22 years ago
  • Date Issued
    Tuesday, July 20, 2004
    20 years ago
Abstract
A method and apparatus for communicating to downhole oil or gas well equipment are provided. The apparatus includes a drill pipe for an oil or gas well including a generally cylindrical hollow drill pipe having an inner diameter, an outer insulative coating attached to the inner diameter of the drill pipe, a conductive coating attached to the outer insulative coating, and an inner insulative coating attached to the conductive coating, wherein the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe.
Description




FIELD OF THE INVENTION




The present invention relates generally to a drill pipe for an oil or gas well and more particularly to a drill pipe having an internally coated conductive material for providing an electrical pathway for electronic data obtained down hole to be efficiently transmitted to the surface of an oil or gas well.




BACKGROUND OF THE INVENTION




Currently there exist tools in the oil and gas well industry that are specifically designed to obtain drilling and geological parameters downhole, near the drill bit. In some instances, the information obtained by these tools is stored in memory devices. In such cases, the stored information can be retrieved when the memory devices are returned to the surface of the well. This system, however, produces an undesirable lag time between the initial collection and storing of the downhole information and the retrieval of the downhole information at the surface of the well.




As an alternative, the downhole information can be transmitted to the surface of the well using pressure pulses in the drilling fluid. However, this method also produces an undesirable lag time caused by the time a pressure pulse takes to reach the surface. Accordingly, a need exists for a method and a system of transmitting data instantaneously and efficiently to the surface of a well.




SUMMARY OF THE INVENTION




In one embodiment, the present invention includes a drill pipe for an oil or gas well comprising a generally cylindrical hollow drill pipe having an inner diameter, an outer insulative coating is attached to the inner diameter of the drill pipe, a conductive coating is attached to the outer insulative coating, and an inner insulative coating is attached to the conductive coating, wherein the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe.




Another exemplary embodiment of the present invention includes a plurality of the above described drill pipes adjacently connecting to form a drill string, wherein a connector is positioned between each adjacently connected drill pipe to electrically connect the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.




A further exemplary embodiment of the present invention includes the above described drill string, wherein each drill pipe inner diameter further comprises, an upper annular recess at an upper end of each drill pipe and a lower annular recess at a lower end of each drill pipe. The outer insulative coating is attached to the inner diameter, the upper annular recess and the lower annular recess of each drill pipe. An upper and a lower conductive sleeve is attached to the outer insulative coating in the upper and lower annular recess, respectively, of each drill pipe. The conductive coating is attached to the outer insulative coating and to the upper and lower conductive sleeves to establish an electrical pathway from the upper end to the lower end of each drill pipe. The inner insulative coating is attached to the conductive coating of each drill pipe, to insulate the electrical pathway of each drill pipe.




Another embodiment of the present invention includes a method of communicating to downhole oil or gas well equipment comprising: providing a generally cylindrical hollow drill pipe having an inner diameter; attaching an outer insulative coating to the inner diameter of the drill pipe; attaching a conductive coating to the outer insulative coating; and attaching an inner insulative coating to the conductive coating, such that the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe.




Another embodiment of the present invention includes a method of communicating to downhole oil or gas well equipment comprising: providing a plurality of generally cylindrical hollow drill pipes wherein each drill pipe comprises an inner diameter; mating each drill pipe with a corresponding adjacent drill pipe to form a drill string; attaching an outer insulative coating to the inner diameter of each drill pipe; attaching a conductive coating to the outer insulative coating of each drill pipe; attaching an inner insulative coating to the conductive coating of each drill pipe, wherein for each drill pipe the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe; and providing a connector that electrically connects the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.




Another embodiment of the present invention includes a method of communicating to downhole oil or gas well equipment comprising: providing a plurality of the above described drill pipes, and forming in the inner diameter of each drill pipe an upper annular recess at an upper end of each drill pipe and a lower annular recess at a lower end of each drill pipe; attaching the outer insulative coating to the inner diameter, the upper annular recess and the lower annular recess of each drill pipe; attaching an upper and a lower conductive sleeve to the outer insulative coating in the upper and lower annular recess, respectively, of each drill pipe; attaching the conductive coating to the outer insulative coating and to the upper and lower conductive sleeves to establish an electrical pathway from the upper end to the lower end of each drill pipe; attaching the inner insulative coating to the conductive coating of each drill pipe, to insulate the electrical pathway of each drill pipe; and providing the connector that electrically connects the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other features and advantages of the present invention will be better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings wherein:





FIG. 1

is a cross-sectional view of a lower end of a first drill pipe and a cross-sectional view of an upper end of a second drill pipe;





FIG. 2

is a cross-sectional view of the drill pipes of

FIG. 1

threadingly connected, wherein each drill pipe has a conductive coating electrically connected by a connector;





FIG. 3

is a cross-sectional view of the drill pipes of

FIG. 1

threadingly connected, wherein each drill pipe has a first conductive coating and a second conductive coating, and wherein the corresponding first conductive coatings and the corresponding second conductive coatings are electrically connected by a connector;





FIG. 4A

is a longitudinal cross-section of the connector of

FIG. 2

;





FIG. 4B

is a transverse cross-section of the connector of

FIG. 2

, taken from line


4


B—


4


B of

FIG. 4A

;





FIG. 5

is a cross-sectional view of the drill pipes of

FIG. 1

threadingly connected, wherein each drill pipe has a conductive coating electrically connected to an upper and a lower conductive sleeve and wherein a lower conductive sleeve of the fist drill pipe is connected to the upper conductive sleeve of the second drill pipe by the connector of

FIGS. 4A and 4B

; and





FIG. 6

is a cross-sectional view of the drill pipes of

FIG. 1

threadingly connected, wherein each drill pipe has a first conductive coating electrically connected to a first upper and a first lower conductive sleeve and a second conductive coating electrically connected to a second upper and a second lower conductive sleeve, and wherein the first sleeve and the second sleeve are electrically connected by a connector.











DETAILED DESCRIPTION OF THE INVENTION




As shown in

FIGS. 1-6

, the present invention is directed a drill pipe having an internally coated conductive material for forming an electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe. The drill pipe of the current invention allows for communication between a well head and downhole equipment in an oil or gas well so that drilling parameters and geological parameters may be obtained downhole and transmitted to the well head for analysis.





FIG. 1

shows a lower end


10


of a first drill pipe


12


and an upper end


14


of a second drill pipe


16


. Although omitted for clarity, the first drill pipe


12


comprises an upper end that is similar to the upper end


14


of a second drill pipe


16


and the second drill pipe


16


comprises an lower end that is similar to the lower end


10


of the first drill pipe


12


. As such, reference to the lower end


10


and the upper end


14


in the following description is to be understood to apply equally to the first drill pipe


12


and to the second drill pipe


16


. In addition, the first drill pipe


12


and the second drill pipe


16


are shaped and formed similarly, such that reference to a drill pipe


22


in the following description is to be understood to apply equally to the first drill pipe


12


and to the second drill pipe


16


.




As depicted in

FIG. 1

, the drill pipe


22


comprises a body portion


20


that is generally cylindrical in shape and has a hollow center defined by an inner diameter


24


. The upper and lower ends


10


and


14


of the drill pipe


22


each comprise threads


18


. The threads


18


allow the upper end


10


of one drill pipe


22


to be connected to the lower end


14


of another drill pipe


22


. Drill pipes


22


that are connected in this way (as is shown in

FIGS. 2-3

and


5


-


6


) are typically collectively referred to as a drill string


26


. Although

FIGS. 2-3

and


5


-


6


show the drill string


26


as having only two drill pipes


22


, the drill string may comprise any number of connected drill pipes


22


.




In an exemplary embodiment, the threads


18


are special tapered threads that, when engaged, provide a connection that is almost as strong as the body portion


20


of the drill pipe


22


and also provides a very reliable pressure seal for drilling fluids that are pumped through the drill string


26


during the drilling process.




In one embodiment, as depicted in

FIG. 2

, each drill pipe


22


in the drill string


26


comprises an outer insulative coating


28


attached to the inner diameter


24


of the drill pipe


22


, a conductive coating


30


attached to the outer insulative coating


28


, and a inner insulative coating


32


attached to the conductive coating


30


. As such, the outer insulative coating


28


, the conductive coating


30


and the inner insulative coating


32


of each drill pipe


22


together form an insulated electrical pathway from the upper end


14


of the drill pipe


22


to the lower end


10


of the drill pipe


22


, i.e. the outer insulative coating


28


insulates the conductive coating


30


from the body


20


of the drill pipe


22


, which is typically comprised of a metal material, and the inner insulative coating


32


insulates the conductive coating


30


from the drilling fluids.




As shown in

FIGS. 2-3

and


5


-


6


when two drill pipes


22


are connected, a small gap


34


exists between the lower end


10


of one drill pipe


22


and the upper end


14


of the adjacent drill pipe


22


. In one embodiment, a connector


36


is attached to the drill string


26


in the small gap


34


between adjacent drill pipes


22


to electrically connect the insulated electrically pathways of the adjacent drill pipes


22


. For example, in the depicted embodiment of

FIG. 2

, the connector


36


comprises a protruding section


38


that has a larger diameter than the inner diameter


24


of the drill pipes


22


, such that when the connector


36


is disposed between the lower end


10


of one drill pipe


22


and the upper end


14


of the adjacent drill pipe


22


and the drill pipes


22


are connected, the connector


36


is trapped in the small gap


34


between the drill pipes


22


.




In one embodiment, the protruding section


38


of the connector


36


comprises a protruding shoulder


40


that mates with or abuts against a shoulder


42


in the upper end


14


of the drill pipe


22


to secure the connector to the drill string


26


when the connector


36


is disposed between the lower end


10


of one drill pipe


22


and the upper end


14


of the adjacent drill pipe


22


.




To establish the electrical connection between the insulated electrically pathways of the adjacently connected drill pipes


22


, the connector


36


comprises a conducting material


44


that has a body portion


45


, an upper conducting contact


46


and a lower conducting contact


48


. When the connector


36


is disposed between the lower end


10


of one drill pipe


22


and the upper end


14


of the adjacent drill pipe


22


, the upper conducting contact


46


establishes an electrical connection


50


with the conductive coating


30


in the lower end


10


of one drill pipe


22


and the lower conducting contact


48


establishes an electrical connection


52


with the conductive coating


30


in the upper end


14


of the adjacent drill pipe


22


. As such, an electrical pathway is established from the conductive coating


30


in the lower end


10


of one drill pipe


22


, to the upper conducting contact


46


, then to the connector conducting material body portion


45


, then to the lower conducting contact


48


, and then to the upper end


14


of the adjacent drill pipe


22


.




In one embodiment, the connector


36


is comprised of an insulative material, such that the electrical pathway from the upper conducting contact


46


, to the conducing material body portion


45


, to the lower conducting contact


48


, is insulated. For instance, the connector


36


may be formed in a molding process, such as injection molding, with the conducting material


44


being molded into the insulative material of the connector


36


. In one embodiment, the conducting material


44


is elastic, such that the upper conducting contact


46


and the lower conducting contact


48


compress when the electrical connections


50


and


52


are established between the adjacent drill pipes


22


.




The connector


36


may also comprise an upper annular groove


54


and a lower annular groove


56


. For instance, in the embodiment depicted in

FIG. 2

, the upper annular groove


54


is disposed above the upper conducting contact


46


, and hence above the electrical connection


50


, while the lower annular groove


56


is disposed below the lower conducting contact


48


, and hence below the electrical connection


52


. Disposed within each annular groove


54


and


56


is an elastomeric o-ring


58


. The o-ring


58


in the upper annular groove


54


creates a seal against the conductive coating


30


in the lower end


10


of one drill pipe


22


to prevent the drilling fluids from contaminating the electrical connections


50


and


52


from above, while the o-ring


58


in the lower annular groove


56


creates a seal against the conductive coating


30


in the upper end


14


of the adjacent drill pipe


22


to prevent the drilling fluids from contaminating the electrical connections


50


and


52


from below.




The connector


36


may comprise one conducting material


44


, or, as depicted in

FIGS. 4A and 4B

, the connector


36


may comprise a plurality of conducting materials


44


. For instance, in the depicted embodiment of

FIGS. 4A and 4B

, the connector


36


comprises six conducting materials


44


, each attached to the connector


36


and forming the electrical connections


50


and


52


as described above.




The drill string


26


may comprise a plurality of adjacently connected drill pipes


22


, wherein each adjacently connected drill pipe


22


has a the connector


36


disposed therebetween as described above, such that each connector


36


electrically connects the conductive coating


30


of one drill pipe


22


to the conductive coating


30


of its adjacent drill pipe


22


to establish an insulated electrical pathway from an upper end of the drill string


26


to a lower end of the drill string


26


.




As depicted in

FIG. 3

, each drill pipe


22


in the drill string


26


may comprise a second conductive coating


60


attached to the inner insulative coating


32


, and a second inner insulative coating


62


attached to the second conductive coating


60


, such that the inner insulative coating


32


, the second conductive coating


60


and the second inner insulative coating


62


together form a second insulated electrical pathway.




In such an embodiment, the connector


36


may have an inwardly stepped section


63


, containing a second conducting material


64


having a body portion


65


, an upper conducting contact


66


and a lower conducting contact


68


. The second conducting material


64


may be formed and attached to the conductor


36


as described above with respect to the conducting material


44


.




When the connector


36


is disposed between the lower end


10


of one drill pipe


22


and the upper end


14


of the adjacent drill pipe


22


, the upper conducting contact


66


establishes an electrical connection


70


with the conductive coating


60


in the lower end


10


of one drill pipe


22


and the lower conducting contact


68


establishes an electrical connection


72


with the conductive coating


60


in the upper end


14


of the adjacent drill pipe


22


. As such, an electrical pathway is established from the conductive coating


60


in the lower end


10


of one drill pipe


22


, to the upper conducting contact


66


, then to the connector conducting material body portion


65


, then to the lower conducting contact


68


, and then to the upper end


14


of the adjacent drill pipe


22


. As described above and as shown in

FIGS. 4A and 4B

, the connector


36


may comprise one second conducting material


64


, or the connector


36


may comprise a plurality of second conducting materials


64


.




The drill string


26


may comprise a plurality of adjacently connected drill pipes


22


, wherein each adjacently connected drill pipe


22


has the connector


36


disposed therebetween as described above, such that each connector


36


electrically connects the conductive coating


60


of one drill pipe


22


to the conductive coating


60


of its adjacent drill pipe


22


to establish a second insulated electrical pathway from an upper end of the drill string


26


to a lower end of the drill string


26


. O-rings may be used, as described above, to prevent the drilling fluids from contaminating the electrical connections


70


and


72


.




Each drill pipe


22


in the drill string


26


may comprise a plurality of conductive coatings and each connector may comprise a corresponding plurality of inwardly stepped sections and conducting materials, such that the drill string


26


comprises a plurality of insulated electrical pathways from an upper end of the drill string


26


to a lower end of the drill string


26


.




In one embodiment, as depicted in

FIG. 5

, the lower end


10


and the upper end


14


of each drill pipe


22


in the drill string


26


comprises a lower annular recess


76


and an upper annular recess


78


. In such an embodiment, the outer insulative coating


28


is attached to the inner diameter


24


, the upper annular recess


78


and the lower annular recess


76


of each drill pipe


22


. An upper and a lower conducting sleeve


82


and


80


are attached to the outer insulative coating


28


in the upper annular recess


78


and the lower annular recess


76


, respectively. For instance, the upper and lower conducting sleeves


82


and


80


may be press fit into the upper and lower annular recesses


78


and


76


, respectively.




In this embodiment, the conductive coating


30


is attached to the outer insulative coating


28


and to the upper and lower conducting sleeves


82


and


80


to establish an electrical pathway from the upper end


14


to the lower end


10


of each-drill pipe


22


. The inner insulative coating


32


is attached to the conductive coating


30


such that the conductive coating


30


is insulated.




As described above, to establish an electrical connection between the insulated electrically pathways of the adjacently connected drill pipes


22


, the connector


36


is disposed between the lower end


10


of one drill pipe


22


and the upper end


14


of the adjacent drill pipe


22


. When so positioned, the upper conducting contact


46


establishes an electrical connection


90


with the lower conducting sleeve


80


and the lower conducting contact


48


establishes an electrical connection


92


with the upper conducting sleeve


82


, such that an insulated electrical pathway is established from the conductive coating


30


in the lower end


10


of one drill pipe


22


, to the lower conducting sleeve


80


, then to the upper conducting contact


46


, then to the connector conducting material body portion


45


, then to the lower conducting contact


48


, then to the upper conducting sleeve


82


, and then to the upper end


14


of the adjacent drill pipe


22


.




The conducting sleeves


80


and


82


provide a more robust contact surface than the conductive coating. Hence the addition of the conducting sleeves


80


and


82


produces more secure electrical connection


90


and


92


with the connector


36


. O-rings may be used, as described above, to prevent the drilling fluids from contaminating the electrical connections


90


and


92


. In addition, rather than extending the outer insulative coating


28


into the upper and lower annular recesses


78


and


76


, the contact sleeves


82


and


80


may each comprise an insulative material on its outer surface.




In the embodiment depicted in

FIG. 6

, each drill pipe


22


in the drill string


26


comprises a second lower annular recess


86


and a second upper annular recess


88


. In this embodiment, a second lower conducting sleeve


100


and a second upper conducting sleeve


102


are attached to the second lower annular recess


86


and the second upper annular recess


88


, respectively, such as by press fitting. The second conductive coating


60


is attached to the inner insulative coating


32


and to the second upper and lower conducting sleeves


102


and


100


to establish a second electrical pathway from the upper end


14


to the lower end


10


of each drill pipe


22


. The second inner insulative coating


62


is attached to the second conductive coating


60


such that the second conductive coating


60


is insulated.




In this embodiment, the connector


36


may comprise the inwardly stepped portion


63


comprising the second conducting material


64


, such that the upper conducting contact


66


and a lower conducting contact


68


establish electrical contacts


110


and


112


, respectively, with the second lower conducting sleeve


100


and the second upper conducting sleeve


112


.




Each drill pipe


22


in the drill string


26


may comprise a plurality of conductive coatings and a plurality of corresponding upper and lower conducting sleeves; and each connector may comprise a corresponding plurality of inwardly stepped sections and conducting materials, such that the drill string


26


comprises a plurality of insulated electrical pathways from an upper end of the drill string


26


to a lower end of the drill string


26


.




In each of the embodiments described above, each coating may have a thickness in the range of approximately 0.006 inches to approximately 0.030 inches. In addition, each insulative coating may comprise a plastic polymer such as an epoxy, phenolic, teflon, or nylon. The insulative coatings may be spray applied. The conductive coatings may comprise a metal material, such as copper, aluminum, silver or gold, or a mixture of metal particles and a polymer. The conductive coatings may be applied by plating or spraying.




The preceding description has been presented with references to presently preferred embodiments of the invention. Persons skilled in the art and technology to which this invention pertains will appreciate that alterations and changes in the described structures and methods of operation can be practiced without meaningfully departing from the principle, spirit and scope of this invention. Specifically, although drill strings having only one or two conductive pathways are described herein, it should be understood that the principles of the invention may be applied to form drill pipe and therefore drill strings having any arbitrary number of conductive pathways. Accordingly, the foregoing description should not be read as pertaining only to the precise structures described and shown in the accompanying drawings, but rather should be read as consistent with and as support for the following claims, which are to have their fullest and fairest scope.



Claims
  • 1. A drill pipe for an oil or gas well comprising:a generally cylindrical hollow drill pipe having an inner diameter; an outer insulative coating attached to the inner diameter of the drill pipe; a conductive coating attached to the outer insulative coating; and an inner insulative coating attached to the conductive coating, wherein the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe.
  • 2. The drill pipe of claim 1, further comprising a second conductive coating attached to the inner insulative coating and a second inner insulative coating attached to the second conductive coating, such that the inner insulative coating, the second conductive coating and the second inner insulative coating define a second insulated electrical pathway from the upper end of the drill pipe to the lower end of the drill pipe.
  • 3. The drill pipe of claim 1, further comprising a plurality of conductive coatings attached to the inner insulative coating, wherein each of the plurality of conductive coatings comprises an inner insulating coating and an outer insulating coating, such that each of the plurality of conductive coatings forms an insulated electrical pathway that extends from the upper end of the drill pipe to the lower end of the drill pipe.
  • 4. A drill string for an oil or gas well comprising:a plurality of generally cylindrical hollow drill pipes, wherein each drill pipe mates with a corresponding adjacent drill pipe to form the drill string and wherein each drill pipe comprises an inner diameter; an outer insulative coating attached to the inner diameter of each drill pipe; a conductive coating attached to the outer insulative coating of each drill pipe; an inner insulative coating attached to the conductive coating of each drill pipe, wherein for each drill pipe the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe; and a connector that electrically connects the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.
  • 5. The drill string of claim 4, further comprising a second conductive coating attached to the inner insulative coating of each drill pipe and a second inner insulative coating attached to the second conductive coating of each drill pipe, such that the inner insulative coating, the second conductive coating and the second inner insulative coating of each drill pipe define a second insulated electrical pathway from the upper end of each drill pipe to the lower end of each drill pipe, and wherein the connector further electrically connects the second insulated electrical pathway of each drill pipe to the second insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish a second insulated electrical pathway from the upper end of the drill string to the lower end of the drill string.
  • 6. The drill string of claim 4, further comprising a plurality of conductive coatings for each drill pipe attached to the inner insulative coating of each drill pipe, wherein each of the plurality of conductive coatings comprises an inner insulating coating and an outer insulating coating, such that each of the plurality of conductive coatings forms an insulated electrical pathway that extends from the upper end of each drill pipe to the lower end of each drill pipe, and wherein the connector further electrically connects a first and each subsequent one of the plurality of conductive coatings of each drill pipe to the first and each subsequent one, respectively, of the plurality of conductive coatings of the corresponding adjacent drill pipe of each drill pipe to establish a plurality of insulated electrical pathways from the upper end of the drill string to the lower end of the drill string.
  • 7. A drill string for an oil or gas well comprising:a plurality of generally cylindrical hollow drill pipes, wherein each drill pipe mates with a corresponding adjacent drill pipe to form the drill string, and wherein each drill pipe comprises an inner diameter, an upper annular recess at an upper end of each drill pipe and a lower annular recess at a lower end of each drill pipe; an outer insulative coating attached to the inner diameter, the upper annular recess and the lower annular recess of each drill pipe; an upper and a lower conductive sleeve attached to the outer insulative coating in the upper and lower annular recess, respectively, of each drill pipe; a conductive coating attached to the outer insulative coating and to the upper and lower conductive sleeves to establish an electrical pathway from the upper end to the lower end of each drill pipe; an inner insulative coating attached to the conductive coating of each drill pipe, to insulate the electrical pathway of each drill pipe; and a connector that electrically connects the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.
  • 8. The drill string of claim 7, wherein the connector comprises a conducting material having an upper conducting contact that forms an electrical connection with the lower conducting sleeve of each drill pipe and a lower conducting contact that forms an electrical connection with the upper conducting sleeve of the corresponding adjacent drill pipe of each drill pipe.
  • 9. The drill string of claim 8, wherein the upper and lower conducting contacts of the connector are elastic.
  • 10. The drill string of claim 8, wherein the upper and lower conducting contacts protrude from a connector body that is comprised of an insulator and a remainder of the connector conducting material is embedded in the insulated connector body.
  • 11. The drill string of claim 8, wherein the connector comprises a upper annular groove disposed above the upper conducting contact and a lower annular groove disposed below the lower conducting contact, wherein the upper annular groove comprises an o-ring that seals off fluids from above the connection of the connector upper conducting contact and the drill pipe lower conducting sleeve and the lower annular groove comprises an o-ring that seals off fluids from below the connection of the connector lower conducting contact and the drill pipe upper conducting sleeve.
  • 12. The drill string of claim 7, wherein the outer insulative coating, the conductive coating, and the inner insulative coating are each 0.006 inches to 0.030 inches thick.
  • 13. The drill string of claim 7, wherein the connector is supported between the lower end of each drill pipe and the upper end of the corresponding adjacent drill pipe of each drill by use of a protruding shoulder of the connector that mates with a shoulder in the upper end of the corresponding adjacent drill pipe of each drill.
  • 14. The drill string of claim 7, wherein each drill pipe further comprises:a second upper annular recess at an upper end of each drill pipe and a second lower annular recess at a lower end of each drill pipe, wherein the outer insulative coating, the conductive coating and the inner insulative coating each extend into both the second upper annular recess and the second lower annular recess; a second upper and a second lower conductive sleeve attached to the inner insulative coating in the second upper and the second lower annular recess, respectively, of each drill pipe; a second conductive coating attached to the inner insulative coating and to the upper and lower conductive sleeves to establish a second electrical pathway from the upper end to the lower end of each drill pipe; and a second inner insulative coating attached to the second conductive coating of each drill pipe, to insulate the second electrical pathway of each drill pipe, wherein the connector electrically connects the insulated second electrical pathway of each drill pipe to the insulated second electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish a second insulated electrical pathway from the upper end of the drill string to the lower end of the drill string.
  • 15. The drill string of claim 7, wherein each drill pipe further comprises:a plurality of upper annular recesses at an upper end of each drill pipe and a plurality of lower annular recesses at a lower end of each drill pipe; a plurality of upper and lower conductive sleeves, wherein each upper and lower annular recess comprises one of the plurality of upper and lower conductive sleeves, respectively, attached thereto; a plurality of conductive coatings, wherein each of the plurality of conductive coatings comprises an inner insulative coating and an outer insulative coating and wherein each of the plurality of conductive coatings electrically connects one of the plurality of upper conductive sleeves to one of the plurality of lower conductive sleeves of each drill pipe to establish a plurality of electrical pathways from the upper end to the lower end of each drill pipe; and wherein the connector electrically connects each of the plurality of insulated electrical pathways of each drill pipe to a corresponding one of the plurality of insulated electrical pathways of the corresponding adjacent drill pipe of each drill pipe to establish a plurality of insulated electrical pathways from the upper end of the drill string to the lower end of the drill string.
  • 16. A method of communicating to downhole oil or gas well equipment comprising:providing a generally cylindrical hollow drill pipe having an inner diameter; attaching an outer insulative coating to the inner diameter of the drill pipe; attaching a conductive coating to the outer insulative coating; and attaching an inner insulative coating to the conductive coating, such that the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe.
  • 17. The method of claim 16, further comprising attaching a second conductive coating to the inner insulative coating and attaching a second inner insulative coating to the second conductive coating, such that the inner insulative coating, the second conductive coating and the second inner insulative coating define a second insulated electrical pathway from the upper end of the drill pipe to the lower end of the drill pipe.
  • 18. The method of claim 16, further comprising attaching a plurality of conductive coatings to the inner insulative coating, wherein each of the plurality of conductive coatings comprises an inner insulating coating and an outer insulating coating, such that each of the plurality of conductive coatings forms an insulated electrical pathway that extends from the upper end of the drill pipe to the lower end of the drill pipe.
  • 19. A method of communicating to downhole oil or gas well equipment comprising:providing a plurality of generally cylindrical hollow drill pipes wherein each drill pipe comprises an inner diameter; mating each drill pipe with a corresponding adjacent drill pipe to form a drill string; attaching an outer insulative coating to the inner diameter of each drill pipe; attaching a conductive coating to the outer insulative coating of each drill pipe; attaching an inner insulative coating to the conductive coating of each drill pipe, wherein for each drill pipe the outer insulative coating, the conductive coating and the inner insulative coating together define an insulated electrical pathway from an upper end of the drill pipe to a lower end of the drill pipe; and providing a connector that electrically connects the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.
  • 20. The method of claim 19, further comprising attaching a second conductive coating to the inner insulative coating of each drill pipe and attaching a second inner insulative coating to the second conductive coating of each drill pipe, such that the inner insulative coating, the second conductive coating and the second inner insulative coating of each drill pipe define a second insulated electrical pathway from the upper end of each drill pipe to the lower end of each drill pipe, and wherein the connector further electrically connects the second insulated electrical pathway of each drill pipe to the second insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish a second insulated electrical pathway from the upper end of the drill string to the lower end of the drill string.
  • 21. The method of claim 19, further comprising attaching a plurality of conductive coatings for each drill pipe to the inner insulative coating of each drill pipe, wherein each of the plurality of conductive coatings comprises an inner insulating coating and an outer insulating coating, such that each of the plurality of conductive coatings forms an insulated electrical pathway that extends from the upper end of each drill pipe to the lower end of each drill pipe, and wherein the connector further electrically connects a first and each subsequent one of the plurality of conductive coatings of each drill pipe to the first and each subsequent one, respectively, of the plurality of conductive coatings of the corresponding adjacent drill pipe of each drill pipe to establish a plurality of insulated electrical pathways from the upper end of the drill string to the lower end of the drill string.
  • 22. A method of communicating to downhole oil or gas well equipment comprising:providing a plurality of generally cylindrical hollow drill pipes, wherein each drill pipe comprises an inner diameter; mating each drill pipe with a corresponding adjacent drill pipe to form the drill string; forming an upper annular recess at an upper end of each drill pipe and a lower annular recess at a lower end of each drill pipe; attaching an outer insulative coating to the inner diameter, the upper annular recess and the lower annular recess of each drill pipe; attaching an upper and a lower conductive sleeve to the outer insulative coating in the upper and lower annular recess, respectively, of each drill pipe; attaching a conductive coating to the outer insulative coating and to the upper and lower conductive sleeves to establish an electrical pathway from the upper end to the lower end of each drill pipe; attaching an inner insulative coating to the conductive coating of each drill pipe, to insulate the electrical pathway of each drill pipe; and providing a connector that electrically connects the insulated electrical pathway of each drill pipe to the insulated electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish an insulated electrical pathway from an upper end of the drill string to a lower end of the drill string.
  • 23. The method of claim 22, further comprising providing the connector with a conducting material having an upper conducting contact that forms an electrical connection with the lower conducting sleeve of each drill pipe and a lower conducting contact that forms an electrical connection with the upper conducting sleeve of the corresponding adjacent drill pipe of each drill pipe.
  • 24. The method of claim 23, further comprising forming the upper and lower conducting contacts of the connector from an elastic material.
  • 25. The method of claim 23, further comprising forming a body of the connector from an insulating material, protruding the upper and lower conducting contacts from the insulated connector body, and embedding a remainder of the connector conducting material in the insulated connector body.
  • 26. The method of claim 23, further comprising:forming an upper annular groove in the connector at a position above the upper conducting contact; forming a lower annular groove in the connector at a position below the lower conducting contact; inserting an o-ring in the upper annular groove to seal off fluids from above the connection of the connector upper conducting contact and the drill pipe lower conducting sleeve; and inserting an o-ring in the lower annular groove to seal off fluids from below the connection of the connector lower conducting contact and the drill pipe upper conducting sleeve.
  • 27. The method of claim 22, further comprising forming the outer insulative coating, the conductive coating, and the inner insulative coating to a thickness of 0.006 inches to 0.030 inches.
  • 28. The method of claim 22, further comprising supporting the connector between the lower end of each drill pipe and the upper end of the corresponding adjacent drill pipe of each drill by mating a protruding shoulder of the connector with a shoulder in the upper end of the corresponding adjacent drill pipe of each drill.
  • 29. The method of claim 22, further comprising:forming a second upper annular recess at an upper end of each drill pipe and a second lower annular recess at a lower end of each drill pipe; attaching the outer insulative coating, the conductive coating and the inner insulative coating to each drill pipe such that they each extend into both the second upper annular recess and the second lower annular recess; attaching a second upper and a second lower conductive sleeve to the inner insulative coating in the second upper and the second lower annular recess, respectively, of each drill pipe; attaching a second conductive coating to the inner insulative coating and to the upper and lower conductive sleeves to establish a second electrical pathway from the upper end to the lower end of each drill pipe; and attaching a second inner insulative coating to the second conductive coating of each drill pipe, to insulate the second electrical pathway of each drill pipe, wherein the connector electrically connects the insulated second electrical pathway of each drill pipe to the insulated second electrical pathway of the corresponding adjacent drill pipe of each drill pipe to establish a second insulated electrical pathway from the upper end of the drill string to the lower end of the drill string.
  • 30. The method of claim 22, wherein each drill pipe further comprises:forming a plurality of upper annular recesses at an upper end of each drill pipe and a plurality of lower annular recesses at a lower end of each drill pipe; attaching a plurality of upper and lower conductive sleeves, respectively, to a corresponding one of the upper and lower annular recesses; electrically connecting a plurality of conductive coatings to one of the one of the plurality of upper conductive sleeves and to one of the plurality of lower conductive sleeves of each drill pipe to establish a plurality of electrical pathways from the upper end to the lower end of each drill pipe, wherein each of the plurality of conductive coatings comprises an inner insulative coating and an outer insulative coating; and wherein the connector electrically connects each of the plurality of insulated electrical pathways of each drill pipe to a corresponding one of the plurality of insulated electrical pathways of the corresponding adjacent drill pipe of each drill pipe to establish a plurality of insulated electrical pathways from the upper end of the drill string to the lower end of the drill string.
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