The present invention relates to a drill string element adapted to be held by the drill pipe rams of a blowout preventer (BOP) to enable the drill string to be disconnected at the blowout preventer and also relates to a detachable driving element adapted to detachably engage the drill string element and relates particularly, but not exclusively, to a drill string assembly comprising a drill string element and detachable driving element.
Modern offshore hydrocarbon drilling operations generally comprise an oil rig on the surface of the sea and a riser pipe connecting the oil rig to a wellbore being drilled on the sea bed by drill string passing down from the rig through the riser pipe. An apparatus known as a blowout preventer (BOP) is connected between the riser pipe and the entrance to the wellbore on the sea bed. The BOP is a safety apparatus designed to prevent hydrocarbons leaking in a uncontrolled manner from the wellbore should there be a failure of the drilling operation.
For example, in the formation being drilled under the sea bed hydrocarbons can be stored under pressure in rock being drilled and might be released suddenly causing an increase in pressure in the wellbore. Such an event is known as a kick and the blowout preventer on the sea bed has several sealing mechanisms arranged to be engaged to prevent a dangerous release of hydrocarbon up through the riser pipe and onto the rig at the surface following a kick. If hydrocarbons are released onto the rig in an uncontrolled manner, they can readily find a source of ignition and cause an explosion.
Such an event occurred in 2010 in the Gulf of Mexico on the Deepwater Horizon offshore oil rig. Following a failure of the BOP, an explosion was caused on the drilling rig. Subsequent failures led to a catastrophic failure of the blowout preventer which resulted in an uncontrolled release of hydrocarbons at the sea bed leading to the largest offshore oil spill in US history.
Following this incident, strict new legislation has been implemented which requires a mechanical function test of the shear rams of a BOP every seven days. The shear rams of a BOP are intended to be the final failsafe of several different sealing mechanisms and are designed to shear through the drill string to completely seal off the wellbore. As a result of this, the drill string running from the oil rig and down into the wellbore is required to be removed from the wellbore to test the shear rams of the BOP every seven days. This is a particularly costly process and means that drilling operations must be frequently interrupted by completely removing the drill string from the wellbore.
WO2013/151527 describes a method and apparatus for pressure-actuated tool work string connection and disconnection using a BOP. The sealing rams of the BOP are closed around the tool defining first and second pressure zones adjacent the tool. A differential pressure is then applied across the pressure zones which moves a piston element in the tool axially up and down. A track and ball follower is provided that converts the axial movement of the piston into rotation by the ball follower moving along the inclined track. This translates the axial movement of the piston into rotational movement of the outer sleeve of an upper tool element. The rotational movement of the upper sleeve unscrews a thread formed at the bottom of the upper sleeve from a corresponding thread in a lower tool element. Once the thread is completely unscrewed, the upper and lower tool elements can be separated.
This apparatus suffers from the drawback that the sealing rams of the BOP must be used to create different pressure zones over which a pressure differential must be controlled to cycle a piston. This is a complicated and time consuming process and the hydraulic and mechanical elements required to accomplish the conversion of the cycling of an axial piston into rotational movement of an outer sleeve can be costly. Also, since a large number of hydraulic and mechanical parts are required, there is also an increased risk of tool failure.
A preferred embodiment of the present invention seeks to overcome the above disadvantages of the prior art.
According to an aspect of the present invention, there is provided a drill string element adapted to be held by the drill pipe rams of a blowout preventer to enable the drill string to be disconnected at the blowout preventer, the drill string element comprising:
a housing portion adapted to be engaged and held by the drill pipe rams of a blowout preventer, the housing portion defining a longitudinal bore along a longitudinal axis of the housing portion;
at least one recess arranged in the longitudinal bore, said at least one recess arranged to engage at least one lug of a detachable driving element arranged to be disposed in the longitudinal bore to rotationally lock the housing portion and detachable driving element together;
at least one first guide surface arranged in the longitudinal bore, said at least one first guide surface arranged to slidably engage with said at least one lug when said detachable driving element is advanced along said longitudinal axis in a first direction to cause said detachable driving element to rotate through a first angle relative to the housing portion about said longitudinal axis;
at least one second guide surface arranged in the longitudinal bore, said at least one second guide surface arranged to slidably engage with said at least one lug when said detachable driving element is retracted along said longitudinal axis in a second direction, opposite to said first direction, to cause said detachable driving element to rotate through a second angle relative to the housing portion about said longitudinal axis to a position in which further retraction of said detachable driving element causes said at least one lug to bypass said at least one recess to enable the detachable driving element to be removed from said longitudinal bore and detached from said housing portion.
This provides the advantage of a drill string element that can be held by the drill pipe rams of a blowout preventer (BOP) and disconnected from the part of the drill string extending from the rig on the surface to the blowout preventer. The drill pipe rams of a BOP are a safety feature usually disposed at a lower part of the BOP than the shear rams. The drill pipe rams are arranged to seal around the drill string in the BOP to seal off the annular space surrounding the drill string to which hydrocarbons travel to the surface via the riser. However, since the drill pipe rams do not shear the drill string, they can be used to hold a sub element of the string to enable the lower part of the drill string to hang off the drill pipe rams down the wellbore such that the upper part of the drill string ending at the detachable driving element can be retracted upwardly to enable the shear rams of the BOP to be tested periodically.
This is advantageous because it means that the entire drill string does not have to be removed from the wellbore to test the blowout preventer. This saves a significant amount of time and therefore cost by reducing interruptions in drilling operations.
This also provides the advantage that operators on the surface do not have to control a pressure differential at the BOP to disconnect the tool. All that the operators are required to do is to clamp the tool housing in the BOP and then set down weight from the surface which moves the detachable driving element axially downwardly in the housing portion. Simply lowering the drill or work string from the surface is much simpler and less costly than having to cycle a piston to translate axial movement of the piston into rotational movement of an outer sleeve as is known in the art.
This also provides the advantage of a very simple mechanical interface which is easy to reconnect without any further components being required.
In a preferred embodiment, when the housing portion is engaged and held by the drill pipe rams of a blowout preventer, the detachable driving element is axially moveable relative to the housing portion by lowering or raising the drill string in which the detachable driving element and drill string elements are mounted.
In a preferred embodiment, the drill string element further comprises at least one third guide surface formed in the housing portion and being arranged to slidably engage with said at least one lug when said detachable driving element is inserted into said housing portion along said longitudinal axis in said first direction to cause said detachable driving element to rotate to a position in which further advancement of said detachable driving element in said first direction causes said at least one lug to bypass said at least one recess to enable the detachable driving element to be slidably engaged with said at least one first guide surface.
This provides the advantage of simplifying re-alignment of the detachable driving element with the longitudinal bore of the housing portion to put said at least one lug in the correct orientation to be re-engaged with the said at least one said guide surface of the housing portion. This simplifies reconnection of the drill string for operators on the surface and therefore speeds up the re-commencement of the drilling operation.
The drill string element may further comprise a lower spline guide mountable in said longitunal bore, wherein said at least one first guide surface is formed on said lower spline guide.
This provides the advantage of simplifying manufacture of the drill string element.
The drill string element may further comprising an upper spline guide mountable in said longitunal bore, wherein said at least one second and third guide surfaces are formed on said upper spline guide.
This provides the advantage of simplifying manufacture of the drill string element.
In a preferred embodiment, the drill string element further comprises a plurality of recesses, first, second and third guide surfaces disposed rotationally symmetrically in said longitudinal bore to respectively engage with a corresponding plurality of rotationally symmetrically disposed lugs of a detachable driving element.
This provides the advantage of simplifying reconnection of the housing portion with the detachable driving element because the simple downward motion of the detachable driving element causes the lugs to engage into the third guide surfaces disposed rotationally symmetrically in said longitudinal bore and force the detachable driving element to rotate until it finds the bypass channel in the housing portion. This rotating motion is automatic and is a function of the downward force on the sloped profile of the third guide surfaces.
According to another aspect of the present invention, there is provided a detachable driving element adapted to detachably engage a drill string element adapted to be held by the drill pipe rams of a blowout preventer to enable the drill string to be disconnected at the blowout preventer, the detachable driving element comprising: a shaft portion; and
at least one lug disposed on said shaft portion, said at least one lug arranged to be disposed in at least one recess of a longitudinal bore of a housing portion of said drill string element to rotationally lock the housing portion and detachable driving element together.
This provides the advantage of an apparatus that can be used to disconnect a drill string at the drill pipe rams of a blowout preventer (BOP) to enable the lower part of the drill string to hang off the drill pipe rams down a wellbore such that the upper part of the drill string ending at the detachable driving element can be retracted upwardly to enable the shear rams of the BOP to be tested periodically.
This is advantageous because it means that the entire drill string does not have to be removed from the wellbore to test the blowout preventer. This saves a significant amount of time and therefore cost by reducing interruptions in drilling operations.
In a preferred embodiment, the detachable driving element further comprises plurality of rotationally symmetrically disposed lugs.
This provides the advantage of simplifying reconnection of the detachable driving element with the lower part of the drill string because operators on the surface will be required to rotate the detachable driving element through a smaller angle until the respective lugs find the correct position for reinsertion into the housing portion.
According to a further aspect of the present invention, there is provided a drill string assembly comprising:
a drill string element according as defined above; and
a detachable driving element as defined above.
This provides the advantage of an assembly that can be used to disconnect a drill string at the drill pipe rams of a blowout preventer (BOP) to enable the lower part of the drill string to hang off the drill pipe rams down a wellbore such that the upper part of the drill string ending at the detachable driving element can be retracted upwardly to enable the shear rams of the BOP to be tested periodically.
This is advantageous because it means that the entire drill string does not have to be removed from the wellbore to test the blowout preventer. This saves a significant amount of time and therefore cost by reducing interruptions in drilling operations.
Preferred embodiments of the present invention will now be described, by way of example only and not in any limitative sense, with reference to the accompanying drawings in which:
Referring to
At least one first guide surface 10 is arranged in the longitudinal bore 6, the at least one first guide surface 10 being arranged to slidably engage with the at least one lug 102 when said detachable driving element 102 is advanced along said longitudinal axis in a first direction (left to right in
The drill string element 2 further comprises at least one third guide surface 14 formed in the housing portion 4 and being arranged to engage with the at least one lug 108 when the detachable driving element 102 is inserted into the 15 housing portion 4 along the longitudinal axis X-X in the first direction to cause the detachable driving element to rotate to a position in which further advancement of the detachable driving element 102 in said first direction causes the at least one lug 108 to bypass the at least one recess 8 to enable to detachable driving element 102 to be slidably engaged with the at least one said guide surface 10.
Referring to
Referring to
Referring to
It can be seen from the drawings that the detachable driving element 102, lower and upper spline guides 30 and 20 and the housing portion 4 are rotationally symmetrical. In particular, a plurality of lugs 108 correspond with a plurality of recesses and guide surfaces rotationally symmetrically such that there are four rotational orientations in which the detachable driving element 102 can engage with the lower 30 and upper spline guides 20. However, it should be understood by the person skilled in the art that the apparatus can be operated with only a single lug 108 and single corresponding guide surfaces and channels, but to simplify operation for the user, a preferred embodiment is to have a plurality of lugs 108 (such as four as shown in the drawings) and a plurality of corresponding guide surfaces and channels.
It should be understood that although the present invention has been described in relation to a drill string, the present invention is intended for use with any type of downhole work string as would be apparent to persons skilled in the art. References to the term drill string are therefore intended to be non-limiting.
Operation of the assembly 1 of drill string element 2 and detachable driving element 102 to enable a drill string to be disconnected at a BOP during a drilling operation will now be described. The drill string element and detachable driving element 102 are both components that can be incorporated into drill strings in a manner that will be familiar to persons skilled in the art. During a drilling operation, the assembly 1 of detachable driving element 102 and drill string element 2 is incorporated into a drill string and moves down through a riser pipe, through a BOP and into an undersea wellbore as further sub elements are incorporated into the drill string and the drill string is lengthened.
During normal drill string operations, the assembly 1 will be in tension. This means that the drill string is effectively hung down a wellbore and drills under its own weight to prevent buckling of the drill string. In this tensioned state, the condition of the assembly is not as shown in
At such time as a test of the shear rams of a BOP is required, the drill string can be raised to a point at which the drill string element 2 is located at the drill pipe rams of the BOP. A recessed portion 5 is formed on drill string element 2. When aligned with recessed portion 5, the drill pipe rams of the BOP can be actuated to close around recessed portion 5. This grips the recessed portion and therefore drill string element 2 in the BOP and effectively holds the drill string in a fixed vertical position. Operators on the surface can then perform a pull test to ensure that the drill pipe rams are engaged and will hold the drill string in which the assembly 1 is incorporated.
Referring to
The next stage in the disconnect procedure is to then retract the detachable driving element 102 upwardly in the second direction such that the rear guide surfaces 112 of lugs 108 engage second guide surfaces 12 of the upper spline guide 20. This causes a second predetermined amount of clockwise rotation of the detachable driving element 106. The detachable driving element therefore indexes through a second angle in a clockwise fashion as a result of sliding engagement between surfaces 12 and 112. The second indexing movement is limited by stop surfaces 13. Once the rotation through the second angle is complete, this aligns lugs 108 with channels 16 (
Referring to
Referring to
Further downward advancement of detachable driving element 102 causes lugs 108 to re-engage with guide surface 10 of lower spline guide 30 and index in a clockwise fashion to a position in which lugs 108 slot into recess guides 34 of the lower spline guide 30. Recess guides 34 are aligned with recesses 8 of the upper spline guide 20. As a consequence, pulling upwardly on detachable driving element 102 then causes the lugs 108 to exit the lower spline guide 30 and slide into recesses 8 of the upper spline guide 20.
The drill pipe rams of the BOP can then be disengaged from recesses 5 of drill string element 2. Drilling can now be recommended by lowering the drill string and rotating to cause the drill bit to cut formation. Subsequent repetition of these steps can then be used to disconnect the drill string again for further BOP testing.
It will be appreciated by persons skilled in the art that the above embodiments have been described by way of example only and not in any limitative sense, and that various alterations and modifications can be made without departure from the scope of the invention as defined by the appended claims. For example, although the drill string element 2 is formed from an assembly of different parts, it would be appreciated by persons skilled in the art that the drill string element could be machined as a single integral part.
Number | Date | Country | Kind |
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1419985.5 | Nov 2014 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2015/053214 | 10/27/2015 | WO | 00 |