Drilling apparatus with motor-driven pump steering control

Information

  • Patent Grant
  • 6439325
  • Patent Number
    6,439,325
  • Date Filed
    Wednesday, July 19, 2000
    24 years ago
  • Date Issued
    Tuesday, August 27, 2002
    22 years ago
Abstract
The present invention provides apparatus for power transfer over a nonconductive gap between rotating and non-rotating members of downhole oilfield tools. The gap may contain a non-conductive fluid, such as drilling fluid or oil for operating hydraulic devices in the downhole tool. The downhole tool, in one embodiment, is a drilling assembly wherein a drive shaft is rotated by a downhole motor to rotate the drill bit attached to the bottom end of the drive shaft. A substantially non-rotating sleeve around the drive shaft includes a plurality of independently operated force application members used to exert the force required to maintain and/or alter the drilling direction. In the preferred system, one or more mechanically operated devices such as hydraulic units control the force application members. A transfer device transfers electrical power between the rotating and non-rotating members, and the electric power is converted directly to mechanical power. An electronic control circuit or unit associated with the rotating member controls the transfer of power between the rotating member and the non-rotating member.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates generally to drilling oil wells. More specifically, the invention relates to directional drilling and the use of downhole steering. Even more specifically, the invention relates to an apparatus for transferring power between a rotating member and a non-rotating member of a bottom hole assembly.




2. Description of the Related Art




To obtain hydrocarbons such as oil and gas, boreholes or wellbores are drilled by rotating a drill bit attached to the bottom of a drilling assembly (also referred to herein as a “Bottom Hole Assembly” or “BHA”). The drilling assembly is attached to the bottom of a drill tube, which is usually either a jointed rigid pipe (commonly referred to as the drill pipe) or a relatively flexible spoolable tubing (commonly referred to in the art as the “coiled tubing”). The string comprising the tubing and the drilling assembly is usually referred to as the “drill string.” When jointed pipe is utilized as the tubing, the drill bit is rotated by rotating the jointed pipe from the surface and/or by a mud motor contained in the drilling assembly. In the case of a coiled tubing, the drill bit is rotated by the mud motor. During drilling, a drilling fluid (also referred to as the “mud”)is supplied under pressure into the tubing. The drilling fluid passes through the drilling assembly and then discharges at the drill bit bottom. The drilling fluid provides lubrication to the drill bit and carries to the surface rock pieces disintegrated by the drill bit in drilling the borehole. The drilling fluid passing through the drilling assembly rotates the mud motor. A drive shaft connected to the motor and the drill bit rotates the drill bit.




It is well known that formations capable of producing significant amounts of oil and gas (hydrocarbons) are increasingly difficult to find. In addition, economic, political and environmental concerns can make it impossible to place a drilling system directly over a promising formation. As a result, a substantial proportion of the current drilling activity involves drilling of deviated and horizontal borehholes to more fully exploit the hydrocarbon reservoirs. In deviated and horizontal drilling, the wellbore is intentionally drilled at an angle from vertical by special downhole drilling tools to guide the drill assembly in the desired direction. These wellbores are drilled to reach a part of a formation or reservoir, which cannot be drilled by a straight or vertical hole because of the environmental, political, or economic reasons mentioned. Such boreholes can have relatively complex well profiles. To drill such complex boreholes, steerable drilling assemblies are sometimes utilized. A particular drilling assembly includes a plurality of independently operable force application members to apply force on the wellbore wall during drilling of the wellbore to maintain the drill bit along a prescribed path and to alter the drilling direction. Such force application members may be disposed on the outer periphery of the drilling assembly body or on a non-rotating sleeve disposed around a rotating drive shaft. These force application members are moved radially outward from the drilling assembly by electrical devices or electro-hydraulic devices to apply force on the wellbore in order to guide the drill bit and/or to change the drilling direction outward. In such drilling assemblies, there exists a gap between the rotating and the non-rotating sections. To reduce the overall size of the drilling assembly and to provide more power to the ribs, it is desirable to locate the devices (such as motor and pump) required to operate the force application members in the non-rotating section. It is also desirable to locate electronic circuits and certain sensors in the non-rotating section. Thus, power must be transferred between the rotating section and the non-rotating section to operate mechanical devices and the sensors in the non-rotating section.




In drilling assemblies which do not include a non-rotating sleeve as described above, it is desirable to transfer electrical and mechanical power between the rotating drill shaft and the stationary housing surrounding the drill shaft. The power transferred to the rotating shaft may be utilized to operate sensors or mechanical devices in the rotating shaft and/or drill bit. Power transfer between rotating and non-rotating sections having a gap therebetween can also be useful in other downhole tool configurations.




The present invention, which is especially desirable in a space-restrictive application such as the drilling of very small deviated boreholes, provides contactless inductive coupling to convert electrical power in one section to mechanical power in another section where the sections are rotating and non-rotating sections of downhole oilfield tools, including the drilling assemblies containing rotating and non-rotating members. This direct transfer and conversion has the desirable characteristic of requiring fewer components than other tools that transfer electrical power to operate electrically controlled devices to perform mechanical functions such as operating pumps. Direct conversion means fewer parts, thus leading to more economical, reliable and compact tool designs.




SUMMARY OF THE INVENTION




In general, the present invention provides apparatus for power transfer over a nonconductive gap between rotating and non-rotating members of downhole oilfield tools. The gap may contain a non-conductive fluid, such as drilling fluid or oil for operating hydraulic devices in the downhole tool. The downhole tool, in one embodiment, is a drilling assembly wherein a drive shaft is rotated by a downhole motor to rotate the drill bit attached to the bottom end of the drive shaft. A substantially non-rotating sleeve around the drive shaft includes a plurality of independently operated force application members, wherein each such member is adapted to be moved radially between a retracted position and an extended position. The force application members are operated to exert the force required to maintain and/or alter the drilling direction. In the preferred system, one or more mechanically operated devices such as hydraulic units provide energy (power) to the force application members. A transfer device transfers electrical power between the rotating and non-rotating members, and the electric power is converted directly to mechanical power. An electronic control circuit or unit associated with the rotating member controls the transfer of power between the rotating member and the non-rotating member.




In a preferred embodiment, the present invention is particularly suited for a Rotary Closed-Loop System (RCLS) type tool for drilling deviated boreholes with very small hole sizes. A RCLS system is an automated directional drilling system that contains its own programmed controller and steering sub, and drills continuously in the rotary mode. A non-rotating, orienting sleeve controls steering expanding force application members. Precisely controlled force on the force application members produces resultant force vectors that maintain inclination alignment and direction within the program well path. Course corrections are made continuously while drilling, with no trips required for tool adjustments. Real-time surface monitoring permits changes to the wellpath program if desired. This technology increases the rate-of-penetration, improves hole quality, and enables greater extended reach capability. The embodiment may also comprise measurement while drilling (MWD), geosteering and automated rotary drilling capability.




In general, one or more steering ribs are controlled by hydraulic pressure. A motor located on the rotating shaft of a bottom hole assembly driving an axial piston pump in the non-rotating sleeve manages the generation of hydraulic pressure. The motor windings are positioned on the rotating shaft and a magnetically polarized rotor is located on the non-rotating sleeve. There would be one motor for controlling a hydraulic pump for each steering rib. Rotation control of the motor controls the variable piston pressure, and no electrical transmission to the sleeve is required to control the ribs. In the preferred embodiment, the motor will run in drilling mud. Feedback regarding the position of the non-rotating sleeve will be measured by sensors in the non-rotating sleeve or by markers. These methods of feedback and the sensors required are well known in the art. An added benefit of this arrangement is that no hydraulic pressure has to be transmitted from the rotating shaft to the sleeve.




In an alternative embodiment of the invention, a power transfer device transfers power from the non-rotating housing to the rotating drill shaft. The power transferred to the rotating drill shaft is directly converted to electrical power to operate one or more sensors or electrically operated devices in the drill bit and/or the bearing assembly.




The power transfer device may also be provided in a separate module above the mud motor to transfer power from a non-rotating section to the rotating member of the mud motor and the drill bit. The power transferred may be utilized to operate devices and sensors in the rotating sections of the drilling assembly, such as the drill shaft and the drill bit.




Examples of the more important features of the invention thus have been summarized rather broadly in order that the detailed description thereof that follows may be better understood, and in order that the contributions to the art may be appreciated. There are, of course, additional features of the invention that will be described hereinafter and which will form the subject of the claims appended hereto.











BRIEF DESCRIPTION OF THE DRAWINGS




For detailed understanding of the present invention, references should be made to the following detailed description of the preferred embodiment, taken in conjunction with the accompanying drawings, in which like elements have been given like numerals and wherein:





FIGS. 1A-1B

show a cross-sectional view of a portion of the drilling assembly with the steering device and the control device disposed in the bearing assembly of the drilling assembly.





FIG. 1C

shows a rib of the steering device of

FIG. 1A

in the retracted and extended positions.





FIG. 2

is a detailed cutaway schematic view of an embodiment of the present invention wherein the stator is disposed on a rotating shaft and the rotor is disposed on the non-rotating sleeve in a bottom hole assembly including one steering member.





FIG. 3

is a schematic view of an embodiment of the drilling assembly according to the present invention.











DESCRIPTION OF THE PREFERRED EMBODIMENT





FIGS. 1A-1B

show a schematic diagram of a steering device


30


integrated into a bearing assembly


20


of a drilling motor


10


. The drilling motor


10


forms a part of the drilling assembly


100


(FIG.


3


). The drilling motor


10


contains a power section


12


and the bearing assembly


20


. The power section


12


includes a rotor


14


that rotates in a stator


16


when a fluid


52


under pressure passes through a series of openings


17


between the rotor


14


and the stator


16


. The fluid


52


may be a drilling fluid or “mud” commonly used for drilling wellbores or it may be a gas or liquid and gas mixture. The rotor


14


is coupled to a rotatable shaft


18


for transferring rotary power generated by the drilling motor


10


to the drill bit


50


.




The bearing assembly


20


has an outer housing


22


and a through passage


24


. A drive shaft


28


disposed in the housing


22


is coupled to the rotor


14


via the rotatable shaft


18


. The drive shaft


28


is connected to the drill bit


50


at its lower or downhole end. During drilling of the wellbores, drilling fluid


52


causes the rotor


14


to rotate, which rotates the shaft


18


, which in turn rotates the drive shaft


28


and hence the drill bit


50


. It is important not to confuse the terminology associated with the drill motor


10


and the electromagnetic motor


510


(FIG.


2


). The terms rotor and stator are used in reference to each motor, and those skilled in the art are aware of the physical and operational differences between the two motors.




Continuing with

FIGS. 1A-1B

, the bearing assembly


20


contains within its housing


22


suitable radial bearings


56




a


that provide lateral or radial support to the drive shaft


28


and the drill bit


50


, and suitable thrust bearings


56




b


to provide axial (longitudinal or along the wellbore) support to the drill bit


50


. The drive shaft


28


is coupled to the shaft


18


by a suitable coupling


44


. The shaft


18


is a flexible shaft to account for the eccentric rotation of the rotor. Any suitable coupling arrangement may be utilized to transfer rotational power from the rotor


14


to the drive shaft. During the drilling of the wellbores, the drilling fluid


52


leaving the power section


12


enters the through passage


24


of the drive shaft


28


at ports or openings and discharges at the drill bit bottom


53


. Various types of bearing assemblies are known in the art and are thus not described in greater detail here.




In the preferred embodiment of

FIGS. 1A-1B

, a steering device, generally represented by numeral


30


is integrated into the housing


22


of the bearing assembly


20


. The steering device


30


includes a number of force application members


32


. Each force application member is preferably placed in a reduced diameter section


34


of the bearing assembly housing


22


. The force application members may be ribs or pads. For the purpose of this invention, the force application members are generally referred herein as the ribs. Three ribs


32


equally spaced in or around the outer surface of the housing


22


, have been found to be adequate for properly steering the drill bit


50


during drilling operations. Each rib


32


is adapted to be extended radially outward from the housing


22


.

FIG. 1C

shows a rib


32


in its normal position


32




a,


also referred to as the retracted or collapsed position, and in a fully extended position


32




b


relative to the borehole inner wall


38


. A separate piston pump


40


independently controls the operation of each steering rib


32


. For short radius drilling assemblies, each such pump


40


is preferably an axial piston pump


40


disposed in the bearing assembly housing


22


.




Still referring to

FIGS. 1A-1B

, it is known that the drilling direction can be controlled by applying a force on the drill bit


50


that deviates from the axis of the borehole tangent line. This can be explained by use of a force parallelogram depicted in FIG.


1


A. The borehole tangent line is the direction in which the normal force or pressure is applied on the drill bit


50


due to the weight on bit, as shown by the arrow WOB


57


. A side force applied to the drill bit


50


by the steering device


30


creates a force vector that deviates from the borehole tangent line. If a side force or rib force such as that shown by arrow


59


is applied to the drilling assembly


100


, it creates a force


54


known as bit force on the drill bit


50


. The resulting force vector


55


then lies between the weight-on bit and bit force lines depending upon the amount of applied rib force.




The present invention is particularly suited for so-called closed-loop drilling systems for drilling small diameter deviated boreholes. The closed-loop drilling systems usually are automated directional drilling systems that contain their own programmed controller and steering mechanisms which can effect continuously controlled drilling of deviated holes. In one type of drilling assembly used in closed-loop drilling systems, a precisely controlled force on the expanding pads (or ribs) produces resultant force vectors that maintain inclination alignment and direction within the programmed well path. Course corrections are-made either periodically or continuously while drilling, with no trips required for tool adjustments. Real-time surface monitoring permits changes to the wellpath program if desired. This technology increases the rate-of-penetration, improves hole quality, and enables greater extended reach capability. This embodiment will be explained in detail later with reference to FIG.


2


. In general, one or more, and preferably three, steering ribs are controlled by hydraulic pressure. A motor located on the rotating shaft of a bottom hole assembly driving an axial piston pump in the non-rotating sleeve manages the generation of hydraulic pressure. The motor windings are positioned on the rotating shaft and a magnetically polarized rotor is located on the non-rotating sleeve. Preferably, there would be one motor for controlling a hydraulic pump for each steering rib. However, one motor could also control multiple pumps and one pump could control multiple steering ribs. Rotation control of the motor controls the variable piston pressure, and no electrical transmission to the sleeve is required to control the ribs. In the preferred embodiment, the motor will run in drilling mud. Feedback regarding the position of the non-rotating sleeve will be measured by sensors in the non-rotating sleeve or by markers. These methods of feedback and the sensors required are well known in the art. An added benefit of this arrangement is that no hydraulic pressure has to be transmitted from the rotating shaft to the sleeve.




Referring now to

FIG. 2

for a more detailed description of the preferred embodiment, a schematic of a portion of the BHA


500


is shown which comprises a rotating member or shaft


502


and a non-rotating sleeve


504


. The non-rotating sleeve


504


and rotating shaft


502


are coupled via bearings


514


, which may be mud-lubricated. The BHA


500


includes a plurality of electric motors


510


. In this embodiment the motors


510


are used to control the deployment and retraction of a plurality of steering ribs


532


, one of which is shown in the figure. Each motor


510


comprises a stator


508


and a magnetically polarized rotor


516


. Each rotor


516


is rotatably disposed in or on the non-rotating sleeve


504


such that the rotor


516


can provide rotational movement relative to forces generated by the reaction between the rotor magnetic field and electric current in windings of the stator


508


. The stator


508


and rotor


516


are separated by an electrically nonconductive gap


538


, which can be filled with non-conductive drilling mud or oil. To protect the stator


508


a shield


534


is placed between the stator


508


and gap


538


. In the figure, a rotating shaft


502


rotating about the centerline


506


of the BHA assembly


500


has a plurality of stators


508


disposed thereon. The stators


508


may be any suitable conductive winding material. Electric sinusoidal power


512


is supplied to each stator


508


by a controller (not shown). The controller is capable of varying the magnitude of current supplied to each stator


508


, and each stator current is independently controlled with respect to the current supplied to other stators. A processor (not shown) may be integrated into the controller or located at a suitable location on the string down hole or even on the surface. The processor would include the drilling profile. One or more sensors mounted on the BHA


500


would send data relating the orientation of the BHA and the direction of drilling to the processor. The processor would, in turn, adjust the controller current based on the feedback from the sensors. The controller adjustments would result in the modification of current levels being sent to stators


508


. The actual operational and component descriptions of the motors are not sufficiently different, so the description herein is limited to the description of one motor.




When an alternating sinusoidal current, generally referred as ac current or simply current, energizes stator


508


, the current flows through the windings of the stator. The magnetic field of the rotor


516


propagates across the gap


538


and encompasses the stator


508


. Forces imparted on the charged particles (current) in the stator loops are met with equal forces in the opposite direction from the charged particles. Since the rotor is rotatably mounted and the stator is not, the magnetically polarized rotor


516


then is forced into movement. The forces of this action are proportional to the amount of current supplied to the stator


508


as well as the rotational speed of the rotating shaft


502


and the intensity of the magnetic field of the rotor. Thus, controlling the current supplied to the stator


508


or the rotational speed of the shaft


502


controls the force (or mechanical power) of the rotor


516


. Since the rotational speed of the shaft is typically dictated by parameters such as desired rate of penetration (ROP), formation material, type of drill bit used etc, varying the controller output current is used to maintain a desired power output of the motor. To do this, feedback sensors detecting the rotational speed of the shaft


502


would be required to send the data to the processor. The processor would process the shaft data along with other data to vary the controller current accordingly. As the current supplied by the controller to the stator


508


changes polarity, the forces between the rotor and charged particles within the stator windings reverse direction thereby forcing the rotor


516


to realign again. The continuous reversal of polarity of current in the windings of the stator


508


forcing the rotor to continuously realign creates rotational mechanical power in the rotor


516


. This mechanical power may be utilized in any desired application requiring mechanical power. In this embodiment, the mechanical rotor power is used to drive a pump


524


. The pump


524


is preferably an axial piston pump, and it is used to hydraulically control the deployment of a steering rib


532


. When supplying deployment force to rib


532


, the pump supplies hydraulic fluid


520


by drawing the fluid


520


from a sealed fluid reservoir


518


. The pump


524


is connected to fluid line


526


, and the fluid line


526


is connected to an extensible member (piston) fluid chamber


528


. A piston


530


movably connected to the piston fluid chamber


528


either extends or retracts relative to the pressure supplied by the fluid


520


entering or exiting the piston fluid chamber


528


. The rib


532


, disposed in recessed section


540


is positioned between the borehole wall


542


and the piston


530


. The extension or retraction of the piston


530


controls the radial movement of the rib


532


.




As the rotor


516


begins to rotate due to the presence of the alternating stator current, the pump


524


connected to the rotor


516


begins to operate. The pump operation pressurizes the fluid line


526


with the hydraulic fluid


520


. When the pump


524


pressurizes the fluid line


526


, fluid


520


passes from the reservoir


518


via the fluid line


526


and on to the piston fluid chamber


528


. The piston fluid chamber


528


fills with fluid


520


and pressurizes relative to the power supplied by the rotor


516


. When the pressure rises, the piston


530


extends thereby extending the rib


532


. The extended rib


532


thus supplies a force to the borehole wall


542


. This exerted force tends to direct the BHA


500


in a direction opposite from the direction of the force being supplied against the borehole wall


542


. The rotating drill bit (not shown in this figure) then begins to deviate from the vertical thereby drilling along a path controlled by the rib steering mechanism of the present invention. As stated above, three ribs independently controlled and equally spaced on or about the BHA


500


in this manner would be sufficient to adequately control the drilling path for deviated boreholes. This is accomplished by independently controlling the force applied to the borehole wall


542


in a combination of three directions and varying magnitudes as described above with respect to the parallelogram in FIG.


1


B.




When retraction of a steering rib is desired, the current being supplied is reduced or terminated by the processor and controller to deactivate the pump


524


. With the pump


524


deactivated, the fluid


520


in the piston fluid chamber


528


returns to the sealed reservoir


518


. There are multiple hydraulic methods well known in the art for accomplishing the depressurization of hydraulic systems, and any suitable arrangement may be utilized. One such arrangement has the fluid returning to the reservoir via a separate fluid return line


544


through a bleed valve


546


. Axial piston pumps may also have a bleed valve (not shown) to relieve the pressure from the fluid line.





FIG. 3

shows a configuration of a drilling assembly


100


utilizing the steering device


30


(see

FIGS. 1A-1B

and


2


) of the present invention in the bearing assembly


20


coupled to a coiled tubing


202


. The drilling assembly


100


has the drill bit


50


at the lower end. As described earlier, the bearing assembly


20


above the drill bit


50


carries the steering device


30


having a number of ribs that are independently controlled to exert desired force on the drill bit


50


during borehole drilling. An inclinometer (z-axis)


234


is preferably placed near the drill bit


50


to determine the inclination of the drilling assembly. The mud motor


10


provides the required rotary force to the drill bit


50


as described earlier with reference to

FIGS. 1A-1B

. A knuckle joint


60


may be provided between the bearing assembly


20


and the mud motor


10


. Depending on the drilling requirements, the knuckle joint


60


may be omitted or placed at another suitable location in the drilling assembly


100


. A number of desired sensors, generally denoted by numerals


232




a-




232




n


may be disposed in a motor assembly housing


15


or at any other suitable place in the assembly


100


. The sensors


232




a-




232




n


may include a resistivity sensor, a gamma ray detector, and sensors for determining borehole parameters such as the fluid flow rate through the drilling motor


10


, pressure drop across the drilling motor


10


, torque on the drilling motor


10


, and speed of the motor


10


.




The control circuit


80


may be placed above the power section


12


to control the operation of the steering device


30


. A slip ring transducer


221


may also be placed in the section


220


. The control circuits in the section


220


may be placed in a rotating chamber, which rotates with the motor


10


. The drilling assembly


100


may include any number of other devices. It may include navigation devices


222


to provide information about parameters that may be utilized downhole or at the surface to control the drilling operations and/or the azimuth. Flexible subs, release tools with cable bypass, generally denoted herein by numeral


224


, may also be included in the drilling assembly


100


. The drilling assembly


100


may also include any number of additional devices known as measurement-while-drilling devices or logging-while-drilling devices for determining various borehole and formation parameters, such as the porosity of the formation, density of the formation, and bed boundary information. The electronic circuitry that includes microprocessors, memory devices and other required circuits is preferably placed in the section


230


or in an adjacent section (not shown). A two-way telemetry


240


provides two-way communication of data between the drilling assembly


100


and the surface equipment. Conductors


65


placed along the length of the coiled tubing may be utilized to provide power to the downhole devices and the two-way data transmission.




The downhole electronics in the section


220


and/or


230


may be provided with various models and programmed instructions for controlling certain functions of the drilling assembly


100


downhole. A desired drilling profile may be stored in the drilling assembly


100


. During drilling, data/signals from the inclinometer


234


and other sensors in the sections


220


and


230


are processed to determine the drilling direction relative to the desired direction. The control device, in response to such information, adjusts the force on force application members


32


to cause the drill bit


50


to drill the borehole along the desired path. Thus, the drilling assembly


100


of the present invention can be utilized to drill short-radius and medium radius boreholes relatively accurately and, if desired, automatically.




An alternative embodiment may have the motor components located on the BHA, such that electrical power is generated in the non-rotating sleeve by the use of mechanical power in the rotating portion of the BHA. In this configuration electric motor stators are disposed on or about the non-rotating sleeve. A plurality of rotors is disposed about the rotating shaft. The constantly rotating magnetic field of the rotors creates an electrical current in the stator windings. This electric power can be conditioned and controlled to operate electrical devices in the non-rotating sleeve.




The foregoing description is directed to particular embodiments of the present invention for the purpose of illustration and explanation. It will be apparent, however, to one skilled in the art that many modifications and changes to the embodiment set forth above are possible without departing from the scope and the spirit of the invention. It is intended that the following claims be interpreted to embrace all such modifications and changes.



Claims
  • 1. A drilling assembly for use in drilling a wellbore, comprising:(a) a rotating member; (b) a non-rotating member placed around the rotating member with a gap therebetween; (c) an inductive stator carried by said rotating member; and (d) a rotor carried by said non-rotating member, said rotor rotating upon receiving power from said stator during drilling of said wellbore.
  • 2. The drilling assembly of claim 1, wherein said non-rotating member is a sleeve and said rotating member is a drive shaft rotatably disposed in said non-rotating sleeve.
  • 3. The drilling assembly of claim 1, wherein said rotor is a magnetic rotor for receiving electrical power from said stator and converting said electrical power to rotary mechanical power.
  • 4. The drilling assembly of claim 3 further comprising at least one mechanically operated device for performing a function downhole, said device being powered by said rotor.
  • 5. The drilling assembly of claim 1 further comprising:(i) a steering member; (ii) a piston for providing power to said steering member to cause said steering member to move outward from said drilling assembly; and (iii) a pump driven by said rotor to supply fluid under pressure to said piston to move said steering member.
  • 6. The drilling assembly of claim 5, wherein said rotor, pump and fluid are integrated into a sealed module.
  • 7. The drilling assembly of claim 1 further comprising a control system that controls the current supply to said stator to control the rotation of the rotor.
  • 8. The drilling assembly of claim 1 further comprising a drilling motor that rotates the rotating member.
  • 9. The drilling assembly of claim 8, wherein said drilling motor is operated upon supply of drilling fluid under pressure to said drilling assembly.
  • 10. The drilling assembly of claim 1 wherein said gap is filled with a non-conductive fluid.
  • 11. The drilling assembly of claim 10 wherein said non-conducting fluid is selected from the group consisting of (i) oil and (ii) drilling mud.
  • 12. A drilling assembly for drilling a wellbore, comprising:(a) a rotating member for rotating a drill bit; (b) a non-rotating member placed around said rotating member, said non-rotating member having a plurality of force application members that are adapted to move radially outward from said non-rotating member when power is supplied to such force application members; (c) at least one motor having a rotor carried by said non-rotating member and a stator carried by said rotating member, said stator causing the rotor to rotate upon supply of electrical current to the stator; and (d) at least one pump operated by said rotor for supplying power to said force application members.
  • 13. The drilling assembly of claim 12, wherein the at least one pump supplies fluid under pressure to each said force application member via a separate fluid line.
  • 14. The drilling assembly of claims 13, wherein a separate fluid flow valve in each fluid line controls the supply of fluid to a separate force application member.
  • 15. The drilling assembly of claim 12 further comprising a plurality of downhole sensors for determining parameters of interest.
  • 16. The drilling assembly of claim 15 wherein said plurality of downhole sensors further comprise:(i) an inclinometer for measuring the inclination of said drilling assembly; (ii) a plurality of torque sensors for measuring torque on downhole components; (iii) a resistivity sensor for measuring formation parameters; and (iv) a gamma-ray detector for measuring formation parameters.
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