This disclosure relates to the mining arts and, more particularly, to a drilling apparatus, such as for use in forming a borehole in a face of a mine passage.
During underground mining, it is a requirement for purposes of safety as well as federal law to install support to the roof of a passage at various intervals. This is often done using a mining machine known in the vernacular as a “roof bolter.” Typically, such a roof bolter is capable of both forming (drilling) boreholes and then installing roof anchors or “bolts” in the boreholes.
Bolters often include an elongated boom for raising and lowering an attached bolting module, which incorporates a drill for forming the borehole for receiving the bolt or anchor. Proper positioning of the drill feed mechanism (commonly called the feed or the drill mast) is critical for full utilization of the entire effective length of the drill steel. In many cases, if the positioning of the drill is proper, then a hole can be drilled with one drill steel. If optimal positioning cannot be reached, then the same task may require two or more different drill steels to drill the hole. Using multiple drill steels can require additional time and handling, which can increase the possibility of injury. Similar issues arise with installation of a bolt. Achieving a better position may result in a single pass installation versus a more time consuming, and possibly more dangerous two-pass installation. In the case of drilling and installation of a bolt, the difficulty can be magnified in tight quarters, such as in narrow seam mining.
Accordingly, a need is identified for a drilling mechanism that allows for a greater range of motion of the drill, that operates with such range of motion within a small space, and that allows for more efficient use of time and space in the drilling and bolting actions. This may include various aspects which allow the drilling mechanism access to a greater degree of the rib, the roof, and the face of the mine, as well as allowing the drill to operate with a more compact design to prevent certain aspects of the drill from interfering with overall operation.
This disclosure relates to the mining arts and, more particularly, to a drilling apparatus, such as for use in forming a borehole in a face of a mine passage.
In one embodiment, an apparatus is disclosed for use in connection with a drill for forming a borehole in a face of a mine passage, said apparatus comprising a support for supporting a drill, a first rotary actuator for rotating the drill support about a first axis, and a second rotary actuator for rotating the drill about a second axis.
The apparatus may include a mast supported by the support, the mast movably supporting the drill. In one aspect, the apparatus may further include means for moving the mast along a longitudinal axis of the mast independent of the first and second rotary actuators. The means for moving the mast may comprise a bracket for movably supporting the mast with respect to the support. The means for moving the mast may comprise a hydraulic cylinder for moving the mast with respect to the bracket.
In a further aspect, the apparatus may further include means for moving the drill independent of movement of the mast. The means for moving the drill may comprise a gear and chain actuated by a motor.
In any of the above aspects, the first axis may be a vertical axis. The second axis may be transverse to the first axis, such as, for example, a horizontal axis.
In any of these aspects, at least one of the first or second rotary actuators may be adapted to rotate approximately 180°. At least one of the first or second rotary actuators may be adapted to rotate at least 180°, and/or up to 270°.
In a further aspect, the apparatus may include an operator's station. The first and second rotary actuators may be adapted to take a neutral position with the drill facing upward from a base of the apparatus, such as may be useful in drilling the roof of the mine. In the neutral position, the first axis may be vertical, the second axis may be horizontal, and the drill may be positioned between mast and the operator's station.
In another embodiment of the invention of the present invention, an apparatus is disclosed for use in connection with a drill for forming a borehole in a face of a mine passage and applying a mesh to the face. The apparatus may comprise a support for supporting the drill and a mesh aligner supported by the support, the mesh aligner including at least one aligning element for positioning a portion of the mesh. The aligning element may comprise a channel for receiving the portion of the mesh. In one aspect, the mesh retainer may comprise a plurality of channels, each for receiving a portion of the mesh. The plurality of channels may be positioned so as to face the face of the mine passage during application of the mesh to the face.
In one aspect, the apparatus may further include an actuator for moving the support relative to the face, which in turn may move the mesh retainer relative to the face.
In any of these aspects, the apparatus may further include at least one connector for facilitating connection of the mesh to the mesh retainer. The at least one connector may include a plurality of anchors for receiving one or more retainers for securing the mesh in contact with the mesh aligner.
In a further embodiment of the present invention, a guide for a drilling element is disclosed. The guide may include a pair of jaws oriented in different planes and arranged for assuming an open condition and a closed condition for retaining the drilling element.
In an additional embodiment a guide for a drilling element is disclosed, said guide comprising a pair of jaws arranged for assuming an open condition and a closed condition for retaining the drilling element, at least one of the jaws including a follower, and an actuator including a cam for engaging the follower. The follower may comprise a slot formed in a body of the at least one of the jaws.
In another embodiment, a guide for a drilling element is disclosed which may comprise a pair of jaws arranged for assuming an open condition and a closed condition for retaining the drilling element, the jaws remaining connected to each other by a connector in the open condition and the closed condition. The connector may be adapted to retract in the open condition and extend in the closed condition.
Another embodiment of the present invention relates to a guide for a drilling element comprising a pair of jaws arranged for assuming an open condition and a closed condition for retaining the drilling element by moving about respective pivot points, a first jaw including a first receiver for receiving a portion of the drilling element, said first receiver opposite the pivot point of the first jaw, and a second jaw including a second receiver for receiving a portion of the drilling element, said second receiver opposite the pivot point of the second jaw. The first and second receivers may be generally C-shaped.
In still a further embodiment, a guide for use in connection with a drilling element is disclosed, said guide comprising a pair of jaws arranged for assuming an open condition and a closed condition for retaining the drilling element and a housing for retaining the pair of jaws in the open condition, wherein the pair of jaws are at least partially external to the housing in the closed condition.
In any of the above embodiments of a guide for a drilling element, in the closed condition, the pair of jaws may be adapted to take both a guide position for allowing at least one of rotational and longitudinal movement of the drilling element, and a clamped position for hindering at least one of rotational and longitudinal movement of the drilling element.
In any of the above embodiments of a guide for a drilling element, the guide may further include an actuator for moving the pair of jaws between the open condition and the closed condition. The actuator may comprise a cylinder adapted to move in a direction transverse to a plane of at least one of the jaws.
In any of the above embodiments of a guide for a drilling element, the guide may include a plate for pivotally mounting said pair of jaws. In such a case, the guide may further include an extension element associated with the plate, said extension element adapted to retract toward the plate in the open condition and extend away from the plate in the closed condition. The extension element may be at least partially housed within the plate in the open condition.
Referring now to the various figures, this disclosure relates primarily to a drilling apparatus 10 for use in a drilling or bolting machine, or “bolter.” This bolter is used in connection with the installation of support in a face of a mine passage. Specifically, such a bolter is adapted for forming a borehole in the face, and then subsequently installing an anchor (typically an elongated piece of rebar called a “roof bolt”) in the borehole. The drilling apparatus 10 typically is adapted for use in connection with a drilling element, or “drill steel,” prior to and during the process of forming the borehole.
As shown in
With reference to
One or both of the first and second rotary actuators 14, 16, may be adapted to allow for approximately 180° rotation of the mast M about its respective axis. In one embodiment, one or both of the first and second rotary actuators 14, 16 may be adapted to allow for approximately 270° rotation of the mast M about the respective rotary actuator's axis. The combination of the ability to rotate the mast M about the first and second axes allows for access to drill and/or bolt throughout the majority of the front quadrant of a sphere in front of the bolting machine. For example, as can be seen in
The bolter may also be equipped with a mechanism for allowing the mast M to move and/or extend and retract along its axis. For example, the mast M may be adapted to move and/or extend and retract along a third axis X, as illustrated in
With reference to
As can further be seen in
The combination of the first and second rotary actuators 14,16 as well as the above-described means for longitudinal movement of the mast M along its axis may further aid in positioning of the drilling apparatus 10, especially in tight quarters. With reference to
With further reference to
In another aspect of the invention, as can perhaps be best seen in
With reference to
Connectors, such as frangible ties (not shown), may optionally be used to hold the mesh in place on the aligner 30. For example, anchors 36 may be provided adjacent the aligner 30 for attaching said connectors and mesh to the mast M. As illustrated in
In practice, the operator may position the mast M in the appropriately angled position for drilling and/or bolting, and the mesh may be attached to the aligner 30 for attachment to a face of the mine. For example, in order to attach mesh to the roof of the mine above the operator, the mast M may be positioned in an upright position, as illustrated in
Another embodiment of an improved drill guide 100 is shown in
In one aspect, the jaws 102a, 102b may lie in different planes in the direction aligned with the pivot axis (here, the vertical direction, but of course this may change depending on the orientation of the associated mast M). The different planes in which the jaws 102a, 102b lie may be parallel to one another.
As can be seen in
As can be appreciated from the Figures, the arrangement is such that the jaws 102a, 102b are fully retracted in the non-actuated condition. Actuating the actuator 106 causes a member 108 to advance from a stowed position, which may be partially covered by the support 104, and extend the operative ends 103a, 103b of the jaws 102a, 102b from the retracted position as the result of the linkage provided. Specifically, the member 108 supports cams 108a, 108b, that extend within corresponding followers 110a, 110b in the arms of the jaws 102a, 102b. The reverse movement causes the retraction. As can thus be appreciated from
This arrangement can offer significant advantages over typical drill guides which are unable to take a retracted state as is the case with the jaws 102a, 102b of the present invention. For example, a typical drill guide as illustrated in
In a further aspect of the present invention, the jaws 102a, 102b of the improved drill guide 100 may be adapted to guide and/or clamp an item such as a drill steel or bolt. For example, a controller (not pictured) may be provided for extending the jaws 102a, 102b to a guide position which forms opening 105 which is large enough to allow for a drill steel or bolt to rotate therein. This allows for proper positioning of the drill steel or bolt, while not hindering or preventing the rotational or longitudinal movement of said drill steel or bolt therein. Additionally, the jaws 102a, 102b may be adapted to be positioned in a clamping position, which forms an opening 105 small enough to clamp the drill steel or bolt, thereby hindering or preventing rotational and/or longitudinal movement therein.
As illustrated in
As illustrated, the connection between the first and second drill steels S1, S2 is accomplished via a rotational motion, such as screwing one threaded connection to another. Nevertheless, any other manner of attachment is contemplated in the invention herein, for example via a slip-together connection (e.g. a hex connection), a locking connection (e.g. a tri-lobe connection), or the like. In any case, the ability of the jaws 102a, 102b to clamp the first drill steel S1 allows for an operator to stabilize the first drill steel S1 during connection.
The foregoing descriptions of various embodiments are provided for purposes of illustration, and are not intended to be exhaustive or limiting. Modifications or variations are also possible in light of the above teachings. The embodiments described above were chosen to provide the best application to thereby enable one of ordinary skill in the art to utilize the disclosed inventions in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the invention.
This application claims priority to U.S. Provisional patent application 61/974,604, filed Apr. 3, 2014, the disclosure of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US15/24236 | 4/3/2015 | WO | 00 |
Number | Date | Country | |
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61974604 | Apr 2014 | US |