This invention relates to drilling assemblies, to drilling reamer arm assemblies, and to methods of drilling.
When drilling wells into the earth, a string of drill pipe is rotated and driven into the earth to form the hole or well. Water is typically flowed into the well during drilling, with the water and removed earthen material flowing upwardly around or within the rotating drill pipe and outwardly of the bore hole being drilled.
One example prior art drilling assembly uses stabilizers and reamer arm assemblies aft (up-hole) of the cutting head apparatus. For example, a cutting head apparatus is provided at the end of a drill string assembly and is configured to cut into earthen material as the cutting head apparatus is rotated. A drive shaft extends aft of and is configured to rotate the cutting head apparatus as driven by the drill string assembly. The drive shaft is rotatably received between a pair of stabilizer assemblies received proximate the cutting head apparatus. The stabilizer assemblies include a plurality of radially projecting arms respectively having pairs of solid rubber tires mounted for rotation about horizontal axes at the outer ends of the arms, and which bear against the sidewalls of the bore hole. The outermost diameter extent of the stabilizers is slightly greater than the outermost diameter of the cutting head such that the stabilizer tires compress and bear tightly against the bore hole aft of the cutter head as the drilling assembly is advanced into the earth. The drive shaft is rotatably received through the stabilizer assemblies which essentially act as bearings for restraining the cutting head apparatus from appreciable lateral movement as it is advanced into the earth.
A plurality of reamer arm assemblies is received between the pair of stabilizers and mount to the drive shaft for rotation therewith. The individual reamer arms have a pair of cutters received at the radially outer ends thereof. Opposing pairs of reamer arm assemblies have an outermost diameter extent which is slightly less than the outermost diameter of the cutting head apparatus. An intended function of the reamers is to follow behind the cutting head to cut a smooth finish to the bore hole by carving off undulations that might occur in the path of cutting through the rock/earthen material, and facilitate the cutting apparatus going straight.
At the conclusion of drilling, the entire drilling assembly is of course removed from the bore hole. The reamer arm assemblies, being in close proximity to the sidewalls of the bore hole, on occasion engage such sidewalls, causing the entire apparatus to essentially get “stuck” in the bore hole. Such can require lowering of the drilling assembly slightly within the borehole and rotating it slightly prior to again attempting to extract the drilling assemble from the bore hole. Such is, of course, time consuming and may cause damage to the cutters on the reamer arm assemblies.
While the invention was motivated in addressing the above identified issues, it is in no way so limited. The invention is only limited by the accompanying claims as literally worded, without interpretative or other limiting reference to the specification, and in accordance with the doctrine of equivalents.
This invention comprises drilling assemblies, drilling reamer arm assemblies, and methods of drilling. In one implementation, a drilling assembly includes a cutting head apparatus configured to cut into earthen material as the cutting head apparatus is rotated. A drive shaft extends aft of and is configured to rotate the cutting head apparatus. A plurality of reamer arm assemblies project radially outward of the drive shaft and are mounted for rotation therewith aft of the cutting head apparatus. Individual of the reamer arm assemblies include a radial inner portion extending radially outward of the drive shaft. A radial outer portion connects with and extends radially outward of the radial inner portion. The radial outer portion includes a cutter. At least one breakaway retainer fastens the radial inner and outer portions together and restrains the radial outer portion from moving relative to the radial inner portion towards the cutting head apparatus and the drive shaft.
In one implementation, a drilling reamer arm assembly includes a radial inner portion and a radial outer portion connected with and extending radially outward of the radial inner portion. The radial outer portion comprises a cutter. At least one breakaway retainer fastens the radial inner and outer portions together.
Other aspects and implementations, including method, are contemplated.
Preferred embodiments of the invention are described below with reference to the following accompanying drawings.
This disclosure of the invention is submitted in furtherance of the constitutional purposes of the U.S. Patent Laws “to promote the progress of science and useful arts” (Article 1, Section 8).
Referring initially to
A plurality of reamer arm assemblies 16 project radially outward of drive shaft 14 and are mounted for rotation therewith aft of cutting head apparatus 12. Two preferred sets of stabilizer assemblies 18, as described in the “Background” section above, are received about drive shaft 14 above and below reamer arm assemblies 16. Drive shaft 14 is provided with a plurality of roller wheel assemblies 20 upon which stabilizer assemblies 18 are supported such that drive shaft 14, with cutting head apparatus 12 and reamer arm assembly 16, is rotatable relative to stabilizer assemblies 18. Stabilizer assemblies 18 include outermost solid rubber tires 22, which bear against and compress relative to the sidewalls of the borehole being drilled. By way of example only, stabilizer assemblies 18 may be provided with a diametric outermost extent which is 80 millimeters greater than that of the diametric outermost extent of cutting head apparatus 12 such that the tires bear tightly and compress against sidewalls of the bore hole which is being advanced. Further by way of example only, an outermost diameter for cutting head apparatus 12 is about 19.35 feet. Also by way of example only, reamer arm assemblies 16 may be provided with a diametric outermost extent which is from about 10 to 15 millimeters less than that of the diameter extent of cutting head apparatus 12
Aspects of the invention include a drilling assembly as well as individual drilling reamer arm assemblies independent of a drilling assembly, for example individual drilling reamer arm assembly 16.
Referring to
Drilling reamer arm assemblies 16 can be considered as comprising a radial inner portion 26 and a radial outer portion 28. Radial outer portion 28 is connected with, and extends radially outward of, radial inner portion 26, and comprises a cutter 30. Two reamer cutters 30 are shown with respect to each reamer arm assembly 16, although fewer or more cutters might be utilized. Example cutters 30 are depicted as angling laterally outward and downward relative to the radial orientation of inner and outer portions 26, 28, and are mounted for rotation about respective axes 32. The laterally outward angling and/or the downward angling of individual reamer cutters 30 on an individual reamer arm assembly 16 might be the same or different relative each other. Alternate configurations are, of course, contemplated. Regardless, cutters 30 can be considered as having respective radially outermost working ends 34.
Reamer arm assemblies in accordance with an aspect of the invention include at least one breakaway retainer which fastens the radial inner and outer portions together. In one embodiment, such a breakaway retainer restrains the radial outer portion of the reamer arm assembly from moving relative to the radial inner portion towards the cutting head apparatus and the drive shaft. In the context of this document, a “breakaway retainer” is a device which fails by fracturing upon application of an effective breakaway force to the radial outer portion relative to the radial inner portion prior to fracture failure of any other component of the reamer arm assembly upon application of such breakaway force. Accordingly, the breakaway retainer is sized, oriented, and configured with material(s) effective to be the first to fail upon application of some minimum such effective breakaway force, for example by engagement of the cutter with the sidewalls of the bore hole upon extracting the drilling assembly outwardly of the bore hole as described by way of example below. Further by way of example only, the breakaway retainer might be configured and oriented to fail in one or a combination of tension and shear upon application of an effective breakaway force.
Radial inner portion 26 and radial outer portion 28 are connected for movement relative one another upon failure of the depicted breakaway retainers 35, thereby enabling the radial outer portion to move relative to the radial inner portion towards the cutting head apparatus and the drive shaft. Any manner of so mounting as just stated is contemplated, and whether existing or yet-to-be developed. In one example manner and as shown in
Operation of the example drilling reamer arm assemblies 16 is next described with reference to
By way of example only,
Another alternate embodiment reamer arm assembly 16c is described with reference to
In the above exemplary embodiment breakaway retainers, such were configured and oriented to fail entirely or primarily in tension upon the application of an effective breakaway force. Further in each, the component to fail was essentially radially oriented relative to the inner and outer portions to fail in tension. Alternate orientations for failure in tension are also of course contemplated. Further by way of example only, failure in other than tension, for example by shear or other means whether alone or in combination, are also contemplated. For example,
The above describes but example preferred embodiments of drilling reamer arm assemblies employing at least one preferred embodiment breakaway retainer. Other configurations are of course contemplated, as alluded to above. For example and by way of example only, interconnections other than by pivot or rotational action of a radial inner portion and radial outer portion relative to one another might alternately be used. For example, a suitable connection of a radial inner portion and an outer portion relative one another might occur by a suitable flexible cable or other interconnect whereby the failure of a breakaway retainer enables the outer portion to fall downwardly and radially inward away from the bore hole sidewalls upon application of an effective breakaway force. Other examples might also be employed, as will be appreciated by the artisan. Further, not all the individual reamer arm assemblies might be constructed to have a breakaway feature, although such is preferred.
Aspects of the invention also contemplate methods of drilling, for example utilizing any of the above contemplated individual reamer arm assemblies including at least one breakaway retainer. For example and by way of example only, one method of drilling comprises rotating a suitable drilling assembly into earthen material to form a bore hole. In one embodiment, a pulling force is at some point applied against the drilling assembly in a direction outwardly of the bore hole. The cutter of the radial outer portion of an individual reamer assembly contacts a sidewall of the bore hole at some point during application of such pulling force to impart an effective breakaway force to the at least one breakaway retainer causing it to break and enable the radial outer portion to move relative to the radial inner portion towards the cutting head apparatus and drive shaft. At some point thereafter, the broken breakaway retainer is replaced with an operable breakaway retainer. Then, the drilling assembly is rotated into earthen material to at least one of a) extend the existing bore hole, or b) form another bore hole.
In yet another embodiment, a method of drilling comprises rotating a drilling assembly into earthen material to form a bore hole. At some point, a pulling force is applied against the drilling assembly in a direction outwardly of the bore hole. At least some of the cutters of individual of the reamer arm assemblies contact a sidewall of the borehole at some point during application of such pulling force to impart a respective force against the respective breakaway retainers. However, none of the respective forces is effective to break any of the breakaway retainers. The drilling assembly is removed from the bore hole without breaking any of the breakaway retainers.
Accordingly, operation of the respective methods at least when considered in combination may or may not break any of the breakaway retainers.
In compliance with the statute, the invention has been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the invention is not limited to the specific features shown and described, since the means herein disclosed comprise preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted in accordance with the doctrine of equivalents.