Claims
- 1. A method of drilling a wellbore, comprising:(a) providing a drilling assembly having a drilling motor operated by a drilling fluid; (b) providing a plurality of force application members arranged around a section of the drilling motor, each force application member extending radially outward from the drilling motor to apply force to the wellbore inside, upon the application of power thereto; (c) providing a separate power unit operably coupled to each force application member, the separate power units being disposed in the drilling motor and supplying power to an associated force application member; and (d) operating the power units to separately operate the force application members.
- 2. The method according to claim 1, wherein each power unit includes a pump for supply pressurized fluid to the force application members.
- 3. The method according to claim 1, wherein each power unit includes a separate electric motor associated with a separate control device for controlling the supply of the power to the force application members, each electric motor controlling a linear motion of its control device to move the force application member between a normal position and an extended position.
- 4. The method according to claim 3, further comprising controlling the operation of the control devices with a control circuit.
- 5. The method according to claim 4, further comprising placing the control circuit in a rotating part of the drilling motor.
- 6. The method according to claim 3, wherein each control device is a fluid control valve.
- 7. The method according to claim 6, further comprising controlling the operation of the control valve with a valve actuator.
- 8. The method according to claim 7, wherein the valve actuator is selected from a group consisting of (a) magnetostrictive device; (b) an electric motor; and (c) a piezoelectric device.
- 9. The method according to claim 8, further comprising duty cycling the valve actuator to control the supply of a pressurized fluid to its associated force application member.
- 10. The method according to claim 1, further comprising providing the drilling motor with a power section and a bearing assembly; and integrating the force application devices into the bearing assembly.
- 11. The method according to claim 1, supplying a pressurized fluid to each of the force application members to move each force application member between a normal position and a radially-extended position.
- 12. The method according to claim 1, further comprising operating each power unit by one of (a) a rotating shaft associated with the drilling motor, and (b) an electric motor.
- 13. The method according to claim 1, wherein the drilling fluid is selected from a group of fluids consisting of a (i) gas, and (ii) liquid-gas mixture.
- 14. The method according to claim 1, supplying a pressurized fluid to each force application member, the force application members each including a piston that radially moves a rib member of the force application member upon receiving the pressurized fluid from each power unit.
- 15. The method according to claim 1, further comprising providing a sensor for each force application member; and providing signals indicative of the position of each such force application member relative to a reference position.
- 16. The method according to claim 15, further comprising controlling independently the operation of each force application member in response to the measurements of the sensors and according to instructions provided thereto.
- 17. A coiled tubing conveyed drilling assembly for use in drilling of a wellbore, comprising:(a) a drilling motor for generating a rotary force in response to the flow of a drilling fluid through the drilling motor; and (b) a steering device integrated into the drilling motor for controlling the drilling direction of the drilling assembly, said steering device including: (i) a plurality of force application members arranged around and extending radially outward from a section of the drilling motor, each said force application member adapted to apply an adjustable amount of force to the wellbore inside, upon the application of power thereto; (ii) a common power unit operably coupled to said force application members, said common power unit being disposed uphole of said drilling motor and supplying power to an associated said force application members; and (iii) a separate control device associated with each said force application member for controlling the power provided to each associated said force application member.
- 18. The drilling assembly according to claim 17, wherein said power unit includes a pump for supplying pressurized fluid to said force application members.
- 19. The drilling assembly according to claim 17, further comprising a control circuit for controlling the operation of said control devices.
- 20. The drilling assembly according to claim 17, wherein said drilling motor includes a power section and a bearing assembly and wherein said steering device is integrated in said bearing assembly.
- 21. The drilling assembly according to claim 17, wherein said power unit includes a pump for supplying a pressurized fluid to each of said force application members to move each said force application member between a normal position and a radially-extended position.
- 22. The drilling assembly according to claim 17, wherein each said control device is a fluid control valve.
- 23. The drilling assembly according to claim 22, further comprising a valve actuator for each said control valve for controlling the operation of such control valve.
- 24. The drilling assembly according to claim 23, wherein said valve actuator is selected from a group consisting of (a) a magnetostrictive device; (b) an electric motor; and (c) a piezoelectric device.
- 25. The drilling assembly according to claim 23, wherein said valve actuator is duty cycled to control the supply of a pressurized fluid to its said associated force application member.
- 26. The drilling assembly according to claim 17, wherein said power unit is operated by one of (a) a rotating shaft associated with the drilling motor, an (b) and electric motor.
- 27. The drilling assembly according to claim 17, wherein said drilling fluid is selected from a group of fluids consisting of a (i) gas, and (ii) liquid-gas mixture.
- 28. The drilling assembly according to claim 17, wherein said power unit supplies a pressurized fluid, and wherein each force application member includes a piston that radially moves a rib member of the force application member to exert an adjustable amount of force on the wellbore inside upon receiving the pressurized fluid from said power unit.
- 29. The drilling assembly according to claim 17, further comprising a sensor associated with each force application member for providing signals indicative of the force applied by each force application member.
- 30. The drilling assembly according to claim 29 wherein each said separate control device independently controls the operation of each said force application member in response to the measurements of said sensors and according to instructions provided thereto.
- 31. The drilling assembly according to claim 17 wherein said control device controls a pressure provided to each said associated force application member by one of proportional hydraulics and controlled duty cycle.
- 32. A method of drilling a wellbore, comprising:(a) providing a drilling motor for generating a rotary force in response to the flow of a drilling fluid through the drilling motor; and (b) providing a plurality of force application members arranged around and extending radially outward from a section of the drilling motor, each force application member adapted to apply an adjustable amount of force to the wellbore inside, upon the application of power thereto; (c) operating the force application members with a common power unit disposed uphole of the drilling motor and by supplying power to an associated force application member; and (d) controlling the power provided to each associated force application member with a separate control device associated with each force application member.
- 33. The drilling method according to claim 32, further comprising supplying pressurized fluid to the force application members.
- 34. The drilling method according to claim 32, further comprising controlling the operation of the control devices with a control circuit.
- 35. The drilling method according to claim 32, further comprising providing the drilling motor with a power section and a bearing assembly; and integrating the force application devices into the bearing assembly.
- 36. The drilling method according to claim 32, further comprising providing the power unit with a pump for supplying a pressurized fluid to each of the force application members to move each force application member between a normal position and a radially-extended position.
- 37. The drilling method according to claim 32, wherein each control device is a fluid control valve.
- 38. The drilling method according to claim 37, further comprising controlling the operation of each control valve with a valve actuator.
- 39. The drilling method to claim 38, wherein the valve actuator is selected from a group consisting of (a) a magnetostrictive device; (b) an electric motor; and (c) a piezoelectric device.
- 40. The drilling method according to claim 38, further comprising duty cycling the valve actuator to control the supply of a pressurized fluid to its associated force application member.
- 41. The drilling method according to claim 32, wherein the drilling fluid is selected from a group of fluids consisting of a (i) gas, and (ii) liquid-gas mixture.
- 42. The drilling method according to claim 32, further comprising supplying a pressurized fluid to the force application members using the power unit; providing each force application member with a piston that radially moves a rib member of the force application member to exert an adjustable amount of force on the wellbore inside upon receiving the pressurized fluid from the power unit.
- 43. The drilling method according to claim 32, further comprising providing signals indicative of the force applied by each force application member.
- 44. The drilling method according to claim 43, wherein each separate control device independently controls the operation of each force application member in response to the measurements of the sensors and according to instructions provided thereto.
- 45. The drilling method according to claim 32, further comprising controlling the pressure provided to each associated force application member by one of proportional hydraulics and a controlled duty cycle.
- 46. The drilling method according to claim 32, further comprising operating the power unit by one of (a) a rotating shaft associated with the drilling motor, and (b) an electric motor.
- 47. A coiled tubing conveyed drilling assembly for use in drilling of a wellbore, comprising:(a) a drilling motor for generating a rotary force in response to the flow of a drilling fluid through the drilling motor; and (b) a steering device integrated into the drilling motor for controlling the drilling direction of the drilling assembly, said steering device including: (i) a plurality of force application members arranged around and extending radially outward for a non-rotating section of the drilling motor, each said force application member adapted to apply force to the wellbore inside, upon the application of power thereto; (ii) a separate power unit operably coupled to each one of said force application members for supplying power to said force application members; (iii) a control device associated with each said force application member for controlling the power provided to each associated said force application member; and (iv) an inductive transmission device for transferring one of electrical power and electrical signals between a rotating section and said non-rotating section of said drilling motor.
- 48. The drilling assembly according to claim 47 further comprising a control circuit for controlling the operation of said control device, said control circuit being placed in said rotating section of said drilling motor.
- 49. The drilling assembly according to claim 47 further comprising a sensor associated with each force application member for providing signals indicative of the position of each said force application member relative to a reference position.
- 50. The drilling assembly according to claim 49, wherein said control devices independently control the operation of each said force application member in response to the measurements of said sensors and according to instructions provided thereto.
- 51. The drilling assembly according to claim 47 wherein said control devices control a pressure provided to each said associated force application member by one of proportional hydraulics and a controlled duty cycle.
- 52. A method for drilling a wellbore, comprising:(a) providing a drilling motor for generating a rotary force in response to the flow of a drilling fluid through the drilling motor; and (b) providing a plurality of force application members arranged around and extending radially outward from a non-rotating section of the drilling motor, each force application member adapted to apply force to the wellbore inside, upon the application of power thereto; (c) coupling a separate power unit to each one of the force application members to supply power to the force application members; (d) controlling the power provided to each force application member with a control device; and (e) transferring one of electrical power and electrical signals between a rotating section and the non-rotating section of the drilling motor with an inductive transmission device.
- 53. The drilling method according to claim 52 further comprising controlling the operation of the control device with a control circuit placed in the rotating section of the drilling motor.
- 54. The drilling method according to claim 52 further comprising providing signals indicative of the position of each force application member relative to a reference position using a sensor associated with each force application member.
- 55. The drilling method according to claim 54 further comprising independently controlling the operation of each force application member in response to the measurements of the sensors and according to instructions provided thereto.
- 56. The drilling method according to claim 52 further comprising controlling a presssure provided to each associated force application member by one of proportional hydraulics and a controlled duty cycle.
CROSS-REFERENCE TO RELATED APPLICATION
This application is a continuation of co-pending application Ser. No. 09/711,213 filed Nov. 9, 2000, which is a continuation of Ser. No. 09/015,848, filed on Jan. 29, 1998, now abandoned, which claimed benefit of provisional U.S. patent application Ser. No. 60/036,572, filed on Jan. 30, 1997.
US Referenced Citations (14)
Provisional Applications (1)
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Number |
Date |
Country |
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60/036572 |
Jan 1997 |
US |
Continuations (2)
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Number |
Date |
Country |
Parent |
09/711213 |
Nov 2000 |
US |
Child |
10/100671 |
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US |
Parent |
09/015848 |
Jan 1998 |
US |
Child |
09/711213 |
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US |