This application claims priority to Swedish Patent Application 0700835-2, filed with the Swedish Patent Office on Apr. 2, 2007, the entirety of which is incorporated by reference herein.
1. Field
The present embodiments elates to a system for building and/or handling a tubular string of a drilling device. The drilling device comprises a drill floor and a drilling derrick extending from the drill floor. The drill floor has an extension in a first plane being substantially perpendicular to a first direction. The system comprises a suspension device being fixedly attached to the drilling derrick, wherein a projection of the suspension device, in the first direction, onto the first plane is situated outside the drill floor.
The present embodiments also relate to a drilling device trolley arranged to transport a component to and from a drilling centre of a drilling device. Further, the present invention relates to a use of a drilling device having a drill floor, wherein the drilling device has a suspension device being situated outside the drill floor. Moreover, the present invention relates to a method of adding a tubular member to a tubular string.
2. Description of the Related Art
When drilling in the earth crust, e.g. drilling for natural resources in the form of hydrocarbons like natural gas or oil, it is preferred to achieve rapid and safe drilling. Especially when drilling for hydrocarbons off-shore there are high demands for safety, as leakage of for example oil into the sea could have serious consequences. To improve safety when drilling for hydrocarbons, especially when drilling off-shore, a plurality of systems are used today. Drilling is for example often performed by conveying a drill string through a riser, which riser extends from the drilling device, often being situated at the water surface, down to the bottom.
Moreover, drilling below the bottom often occurs through a blow-out preventer, which on one hand can protect the rest of the drilling equipment against pressure spikes which might occur when a gas pocket with high pressure is encountered during drilling, and on the other hand can be arranged to seal the drilling well if the drilling device, which may be situated on a floating structure, for some reason is drifting away from its drilling position. Further, when the drilling of a well has been finished, a valve system—which is often called “Xmas Tree”—is not seldom attached to the drilling hole, to which valve system conduits may be coupled to lead hydrocarbons to one or more production plants. Both the blow-off preventer and the valve system can be attached to the opening at the bottom of the sea and in these cases the component, i.e. either the blow-out preventer or the valve system, is brought down to the bottom by attaching the component to a tubular string at the drilling device, where the length of the string is successively increased, by connecting tubes to each other at the drilling device, until the component has reached the bottom.
From the abovementioned examples, it is realized that, besides the construction of the tubular string itself, a drilling device, especially a drilling device off-shore, is traditionally used to build and/or handle tubular strings, whose purpose is not directly to perform the drilling itself. Since traditional drilling devices often only have one system for building and/or handling tubular strings, comprising a hang-off device for pipes and a rotary table for rotating and/or holding the tubular string, this has led to that the drilling of an oil well taking long time.
To solve this problem, prior art, e.g. EP 0836 668, suggests that a drilling device of a vessel is provided with two systems, each one comprising a suspension device and a rotary table, for building and/or handling tubular strings. Further, EP 0 836 668 discloses that the drilling device can be provided with means for moving tubular strings between the systems. In this way, parallel activities can be performed by the drilling device, which speeds up the total drilling process. The drilling device according to EP 0 836 668 however becomes fairly large and unwieldy, since the drill floor, to which the rotary tables of the two systems are attached, will for example be substantially larger than the drill floor of drilling devices with only one rotary table. Further, since the drilling derrick is designed to carry two suspension devices, one for each system, the drilling derrick becomes also substantially larger than the drilling derrick of drilling devices with only one suspension device. Since the drill floor and the drilling derrick are often situated high up in a marine structure, this means, apart from the weight of the marine structure increasing, that the centre of gravity is also moved upwards. This is especially critical for floating marine structures, since this movement of the centre of gravity will in the end lead to a reduced deck load capacity of the structure, which in turn can lead to a deteriorated production capacity.
So that the manner in which the above recited features of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
The present invention will below be explained by means of non-limiting examples with reference to the appended drawings, wherein:
A detailed description will now be provided. Each of the appended claims defines a separate invention, which for infringement purposes is recognized as including equivalents to the various elements or limitations specified in the claims. Depending on the context, all references below to the “invention” may in some cases refer to certain specific embodiments only. In other cases it will be recognized that references to the “invention” will refer to subject matter recited in one or more, but not necessarily all, of the claims. Each of the inventions will now be described in greater detail below, including specific embodiments, versions and examples, but the inventions are not limited to these embodiments, versions or examples, which are included to enable a person having ordinary skill in the art to make and use the inventions, when the information in this patent is combined with available information and technology.
The present invention relates to a system for building and/or handling a tubular string of a drilling device. The drilling device comprises a drill floor and a drilling derrick extending from the drill floor. The drill floor has an extension in a first plane being substantially perpendicular to a first direction. The system comprises a suspension device being fixedly attached to the drilling derrick, wherein a projection of the suspension device, in the first direction, onto the first plane is situated outside the drill floor.
The present invention also relates to a drilling device trolley arranged to transport a component to and from a drilling centre of a drilling device. Further, the present invention relates to a use of a drilling device having a drill floor, wherein the drilling device has a suspension device being situated outside the drill floor. Moreover, the present invention relates to a method of adding a tubular member to a tubular string.
When drilling in the earth crust, e.g. drilling for natural resources in the form of hydrocarbons like natural gas or oil, it is preferred to achieve rapid and safe drilling. Especially when drilling for hydrocarbons off-shore there are high demands for safety, as leakage of for example oil into the sea could have serious consequences. To improve safety when drilling for hydrocarbons, especially when drilling off-shore, a plurality of systems are used today. Drilling is for example often performed by conveying a drill string through a riser, which riser extends from the drilling device, often being situated at the water surface, down to the bottom.
Moreover, drilling below the bottom often occurs through a blow-out preventer, which on one hand can protect the rest of the drilling equipment against pressure spikes which might occur when a gas pocket with high pressure is encountered during drilling, and on the other hand can be arranged to seal the drilling well if the drilling device, which may be situated on a floating structure, for some reason is drifting away from its drilling position. Further, when the drilling of a well has been finished, a valve system—which is often called “Xmas Tree”—is not seldom attached to the drilling hole, to which valve system conduits may be coupled to lead hydrocarbons to one or more production plants. Both the blow-off preventer and the valve system can be attached to the opening at the bottom of the sea and in these cases the component, i.e. either the blow-out preventer or the valve system, is brought down to the bottom by attaching the component to a tubular string at the drilling device, where the length of the string is successively increased, by connecting tubes to each other at the drilling device, until the component has reached the bottom.
From the abovementioned examples, it is realized that, besides the construction of the tubular string itself, a drilling device, especially a drilling device off-shore, is traditionally used to build and/or handle tubular strings, whose purpose is not directly to perform the drilling itself. Since traditional drilling devices often only have one system for building and/or handling tubular strings, comprising a hang-off device for pipes and a rotary table for rotating and/or holding the tubular string, this has led to that the drilling of an oil well taking long time.
To solve this problem, prior art, e.g. EP 0836 668, suggests that a drilling device of a vessel is provided with two systems, each one comprising a suspension device and a rotary table, for building and/or handling tubular strings. Further, EP 0 836 668 discloses that the drilling device can be provided with means for moving tubular strings between the systems. In this way, parallel activities can be performed by the drilling device, which speeds up the total drilling process. The drilling device according to EP 0 836 668 however becomes fairly large and unwieldy, since the drill floor, to which the rotary tables of the two systems are attached, will for example be substantially larger than the drill floor of drilling devices with only one rotary table. Further, since the drilling derrick is designed to carry two suspension devices, one for each system, the drilling derrick becomes also substantially larger than the drilling derrick of drilling devices with only one suspension device. Since the drill floor and the drilling derrick are often situated high up in a marine structure, this means, apart from the weight of the marine structure increasing, that the centre of gravity is also moved upwards. This is especially critical for floating marine structures, since this movement of the centre of gravity will in the end lead to a reduced deck load capacity of the structure, which in turn can lead to a deteriorated production capacity.
A first object of the present invention is to provide a system for a drilling device, wherein the system can be used in addition to a main system of the drilling device for building and/or handling a tubular string, wherein the system can be designed to in the least possible degree detrimentally effect the total weight and/or the centre of gravity of the drilling device.
A second object of the present invention is to provide a system for a drilling device, wherein said system can be used in addition to a main system of the drilling device for building and/or handling a tubular string, wherein the system can be mounted on already existing drilling devices.
A third object of the present invention is to provide a system for a drilling device, wherein said system can be used in addition to a main system of the drilling device for building and/or handling a tubular string, wherein the system can contribute to the preparation of an oil well being performed in a short time.
At least one of the above objects is achieved by a system for building and/or handling a tubular string of a drilling device according to claim 1.
The present invention therefore relates to a system for building and/or handling a tubular string of a drilling device, wherein the drilling device comprises a drill floor and a drilling derrick extending from the drill floor. The drill floor has an extension in a first plane being substantially perpendicular to a first direction. The system comprises a suspension device being fixedly attached to the drilling derrick, wherein a projection of the suspension device, in the first direction, onto the first plane, is situated outside the drill floor.
According to the invention, the system further comprises a hang-off device being located at a distance, in the first direction, from the suspension device, wherein the hang-off device is arranged to for at least part of the time be situated in a working position so that a projection of the hang-off device, in the first direction, onto the first plane is situated outside the drill floor.
As used herein, the expression “hang-off device” relates to a device with which a member can be hung off, i.e. be attached substantially at one end, to thereafter hang down from the device. In connection to the present invention this member often is a tubular string.
According to a preferred embodiment of the invention, the projection of the suspension device coincides with the projection of the hang-off device.
According to yet an embodiment of the invention, the drilling derrick extends from the drill floor in substantially the first direction.
According to another embodiment of the invention, the drilling derrick extends from a first side of the drill floor, wherein the hang-off device is situated at the opposite side of the drill floor.
According to yet an embodiment of the invention the hang-off device is arranged to be moveable in relation to the drill floor.
According to another embodiment of the invention, the hang-off device is arranged to be movable in a second plane being substantially parallel to the first plane.
According to yet an embodiment of the invention, the hang-off device is fixedly attached to a drilling device trolley being movable in the second plane.
A first object of a second aspect of the present invention is to provide a member of a drilling device, which member is used for detachably storing a component of the drilling device, wherein the member can also be used for contributing to the preparation of for example a natural gas or oil well being performed in a short time.
A second object of the second aspect of the present invention is to provide a member of a drilling device, which member is used for detachably storing a component of the drilling device, wherein the member can be designed to in the least possible degree detrimentally influence the total weight and/or the centre of gravity of the drilling device.
At least one of the above objects of the second aspect of the present invention is achieved by a drilling device trolley for detachably storing a component outside a drill floor of a drilling device according to claim 8.
The second aspect of the present invention therefore relates to a drilling device trolley comprising a storage device for detachably storing a component outside a drill floor of a drilling device. The drilling device comprises a drilling centre and the drilling device trolley is arranged to transport the component to and from the drilling centre. In accordance with the second aspect of the invention, the drilling device trolley further comprises an attachment means arranged to attach a hang-off device to the drilling device trolley.
According to a preferred embodiment of the second aspect of the invention, the attachment means is arranged to detachably attach a hang-off device to the drilling device trolley.
According to another embodiment of the second aspect of the invention, the attachment means is arranged to fixedly attach a hang-off device to the drilling device trolley.
According to yet an embodiment of the second aspect of the invention, the drilling device trolley is arranged to be displaced in a second plane relative to the drilling device.
According to yet an embodiment of the second aspect of the invention, the attachment means comprises a displacement member arranged to displace at least a part of the hang-off device in relation to the drilling device trolley in a direction substantially being in the second plane.
According to another embodiment of the second aspect of the invention, the attachment means comprises a pivoting member arranged to pivot at least a part of the hang-off device around an axis.
According to yet an embodiment of the second aspect of the invention, the axis substantially extends in the second plane.
According to another embodiment of the second aspect of the invention, the drilling device trolley comprises a hang-off device attached to the attachment means.
According to yet an embodiment of the second aspect of the invention, the hang-off device comprises an opening extending substantially perpendicular to the second plane and where the opening has an opening centre. The hang-off device comprises two from each other detachable parts which are arranged to be situated at substantially opposite sides of the opening centre.
According to another embodiment of the second aspect of the invention, the component is a blow-out preventer.
A third aspect of the invention relates to a drilling device comprising a drill floor, a drilling derrick extending from the drill floor and a drilling device trolley according to the second aspect of the invention.
In a preferred embodiment of the third aspect of the invention, the drill floor has an extension in a first plane being substantially perpendicular to a first direction. The drilling derrick further comprises a suspension device, wherein a projection of the suspension device, in the first direction, onto the first plane is situated outside the drill floor.
In another embodiment of the third aspect of the invention, the first and second planes are parallel.
A fourth aspect of the invention relates to a marine structure, for example a semi-submersible vessel, comprising a system according to the present invention and/or a drilling device trolley according to the second aspect of the present invention and/or a drilling device according to the third aspect of the present invention.
A fifth aspect of the invention relates to the use of a drilling device, which drilling device comprises a drill floor and a drilling derrick extending from the drill floor. The drill floor has an extension in a first plane being substantially perpendicular to a first direction, wherein the drilling device comprises a suspension means fixedly attached to the drilling derrick. A projection of the suspension device, in the first direction, onto the first plane is situated outside the drill floor. The suspension device is used for building and/or handling a tubular string in cooperation with a hang-off device. The hang-off device is situated at a distance, in the first direction from the suspension device and the hang-off device is, for at least part of the time, situated in a working position so that a projection of the hang-off device, in the first direction onto the first plane is situated outside the drill floor.
In a preferred embodiment of the fifth aspect of the invention, the suspension device is used for building and/or handling a tubular string in cooperation with a movable hang-off device.
In yet an embodiment of the fifth aspect of the invention, the suspension device is used for building and/or handling a tubular string in cooperation with a hang-off device being situated on a drilling device trolley.
A sixth aspect of the invention relates to a method to add a tubular member to a tubular string by means of a drilling device. The drilling device comprises a drill floor and a suspension device. The tubular string is attached to a hang-off device being situated outside the drill floor. The method according to the sixth aspect of the present invention comprises the steps of lifting up the tubular member by means of the suspension device, wherein the tubular member is situated outside the drill floor; attaching the tubular member to the tubular string, wherein an extended tubular string is obtained; detaching the tubular string from the hang-off device; lowering the tubular string by means of the suspension device, and attaching the tubular string to the hang-off device.
In a preferred embodiment of the sixth aspect of the invention, the tubular string has an upper end and the tubular string is attached to the hang-off device at the upper end.
With reference to the figures,
The drilling device 12 further comprises a drilling derrick 18 extending from the drill floor 14 in a main direction which is substantially parallel to the first direction N, which is preferred. However, the drilling derrick could also extend in a direction angled in relation to the first direction N. The system 10 comprises a suspension device 20, fixedly attached to the drilling derrick 18, which suspension device 20 is arranged so that a projection of the suspension device 20, in the first direction N, onto the first plane P1, is situated outside the drill floor 14.
In the cases where the system 10 and the drilling device 12 are arranged to be used for drilling at sea or at a lake, the system 10 and the drilling device 12 are preferably arranged on a marine structure, e.g. a semi-submersible vessel 25 as illustrated in
The hang-off device 26 can be of arbitrary kind, as long as it has capacity to hold a member, preferably a tubular string, extending from the hang-off device 26. The weight of this member can be considerable, above all on the occasions when a further component, like a blow-out preventer, is attached to a tubular string before it is submerged. For example, a rotary table (not shown) could be used as hang-off device 26, even if the hang-off device 26 does not necessarily need to rotate to be able to build and/or handle a tubular string. However, rotary tables for drilling devices have been developed to such a degree that the hang-off capacity, i.e. the magnitude of the load which can be hung off, is so high that a rotary table is suitable to use a hang-off device 26. Preferably, a divisible rotary table is used.
Moreover, it is understood from
The system according to the embodiment of the present invention illustrated in
As earlier mentioned, the hang-off device 26 can be arranged to, for at least part of the time, be situated outside the drill floor 14 in many ways.
The drilling device trolley 28 further comprises an attachment means 48, which is only schematically illustrated in
By arranging the attachment means 48 on the drilling device trolley 26 a drilling device trolley for many purposes is achieved, like detachably storing the component 46, transporting the component 46 to and from the drilling centre 50 and, as well, carry the hang-off device 26, which can be used for building and/or handling a tubular string (not shown in
In the position of the drilling device trolley 28 illustrated in
The hang-off device 26 illustrated in
In the implementation of the hang-off device 26 illustrated in
Further, as earlier mentioned, the hang-off device 26 could comprise means for rotating the string around its longitudinal axis. In this case, the hang-off device 26 would be reminiscent of, or even may be constituted by, a rotary table.
The hang-off device 26 is preferably movable relative to the drilling device trolley 28 to for example facilitate that the drilling device trolley 28 is moved after a component 46 has been lowered from the storage device by means of a tubular string. As above indicated, this movability can be achieved by arranging the hang-off device 26 detachably attached to the drilling device trolley 28. Alternatively, the two hang-off members 66, 68 could be arranged to be displaceable from the opening centre 70 in transversal direction. However,
Finally,
Certain embodiments and features have been described using a set of numerical upper limits and a set of numerical lower limits. It should be appreciated that ranges from any lower limit to any upper limit are contemplated unless otherwise indicated. Certain lower limits, upper limits and ranges appear in one or more claims below. All numerical values are “about” or “approximately” the indicated value, and take into account experimental error and variations that would be expected by a person having ordinary skill in the art.
Various terms have been defined above. To the extent a term used in a claim is not defined above, it should be given the broadest definition persons in the pertinent art have given that term as reflected in at least one printed publication or issued patent. Furthermore, all patents, test procedures, and other documents cited in this application are fully incorporated by reference to the extent such disclosure is not inconsistent with this application and for all jurisdictions in which such incorporation is permitted.
While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
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