This application is a U.S. National Phase application under 35 U.S.C. § 371 of International Application No. PCT/NO2020/050318, filed on Dec. 17, 2020 and which claims benefit to Great Britain Patent Application No. 1918795.4, filed on Dec. 19, 2019. The International Application was published in English on Jun. 24, 2021 as WO 2021/125973 A1 under PCT Article 21(2).
The present invention relates to drilling plants and methods, and in particular to drilling plant methods and systems for handling drilling equipment and tubulars on a drilling vessel.
Offshore drilling is commonly carried out on floating vessels, e.g., semi-submersible drilling rigs or drillships. Such vessels commonly have machines which allow equipment and tubulars to be transported from a storage area to the drill floor for use, for example, sections of drill pipe to be used for drilling. Some examples of such machines are cranes, vertical pipe handlers, and so-called catwalk machines. At the drill floor, the equipment or tubulars are then commonly handled by so-called top drives and roughneck machines and used, for example, for making new hole (i.e., drilling).
Tubulars, such as sections of riser or drill pipe, are commonly stored horizontally in a tubular storage area and fed to a tubular feeding machine (e.g., a catwalk machine), and then to the drill floor. At the drill floor, the tubulars may be made up into stands, which comprise more than one section of pipe, and are typically stored vertically in a so-called setback-fingerboard pipe storage.
Such floating drilling vessels are highly expensive to operate, and it is therefore important that the feeding and handling of, for example, drill pipe can be done efficiently, reliably, and without interruption in order to reduce or eliminate downtime as much as possible.
During wellbore operations, such as drilling or tripping pipe, it is also desirable that the handling of the drill string by the equipment on the drill floor is carried out in a manner which reduces the risk of damage to equipment or to the well to the greatest extent possible.
There is therefore a continuous need for improved systems and methods which can accommodate one or more of these requirement for various drilling vessel designs.
An aspect of the present invention is to provide improved or alternative methods and systems for handling tubulars and other equipment on a drilling vessel.
In an embodiment, the present invention provides a drilling rig which includes a drill floor comprising a well center opening, a derrick comprising a drilling machine which is suspended above the well center opening, a pipe supply area which is arranged adjacent to the well center opening on the drill floor, and a pipe handling machine. The pipe supply area comprises at least one pipe rack which is configured to horizontally store a plurality of pipe sections. The pipe handling machine is configured to move at least one of the plurality of pipe sections between a horizontal storage position in the at least one pipe rack and a vertical position or a substantially vertical position above the well center opening
The present invention is described in greater detail below on the basis of embodiments and of the drawings in which:
An aspect of the present invention provides a drilling rig having: a drill floor with a well center opening; a derrick with a drilling machine suspended above the well center opening; a pipe supply area arranged adjacent the well center opening on the drill floor, the pipe supply area comprising at least one pipe rack for horizontal storage of a plurality of pipe sections, and a pipe handling machine operable to move pipe sections between a horizontal storage position in the pipe rack and a vertical or substantially vertical position above the well center opening.
An aspect of the present invention provides a method of providing pipe sections to a drilling machine suspended above a well center opening on a drilling rig, the method comprising: operating a pipe handling machine to pick up pipe sections from a horizontal storage position in a pipe rack arranged in a pipe supply area within operational reach of the pipe handling machine, and operating the pipe handling machine to bring the pipe sections to a vertical or substantially vertical position above the well center opening.
An aspect of the present invention provides a drilling rig having: a drill floor with a well center opening; a derrick with a drilling machine suspended above the well center opening; a vertical pipe handling machine operable to handle a tubular above the well center opening; wherein the well center opening is provided on a compensated section of the drill floor, the compensated section being vertically movable in relation to a remainder of the drill floor.
The following description may use terms such as “horizontal”, “vertical”, “lateral”, “back and forth”, “up and down”, “upper”, “lower”, “inner”, “outer”, “forward”, “rear”, etc. These terms generally refer to the views and orientations as shown in the drawings and that are associated with a normal use of the present invention. The terms are used for the reader's convenience only and shall not be limiting.
These and other characteristics will become clear from the following description of illustrative embodiments, given as non-restrictive examples, with reference to the attached drawings.
The drill floor 1 further has a well center opening 2 and a derrick 3 with a drilling machine 4 (see
Now referring to
The pipe sections 14 may be pieces of drill pipe, well casing, or other tubulars to be used in well operations, such as the well construction process or well intervention. Such pipe sections will be provided to the drilling rig 100 in sections, i.e., as individual pieces of pipe with tool joints for connection together into a pipe string.
The pipe sections 14, when in the horizontal storage position in the pipe racks 6, can, for example, be arranged substantially parallel to an axis x (see
The pipe supply area 5 is arranged within an operational reach 15 (indicated by a dashed line in
The pipe supply area 5 and the pipe storage area 16 may both be arranged on the drill floor 1 or on a horizontal extension of the drill floor 1 so that there is no height difference between the pipe supply area 5 and the pipe storage area 16.
The pipe supply area 5 may advantageously comprise a plurality of pipe racks 6, and each pipe rack 6 can be movable into or out of the pipe supply area 5. For example, each pipe rack 6 may be arranged with a frame structure 9 (see
Advantageously, there is provided one or more utility vehicles 10 movable on the drill floor 1 and wherein the pipe racks 6 are movable by the utility vehicle 10.
The motive apparatus 13 can be drivable to change the direction of travel of the utility vehicle 10 at any point on the drill floor 1. This may allow the utility vehicle 10 to move freely on the drill floor 1, i.e., not restricted to any particular routes or areas. This may, for example, be done by providing the wheels (in this embodiment) with turning capability, e.g., to make the wheels turnable by 90 degrees. The motive apparatus 13 may alternatively be controllable to allow the vehicle 10 to turn about a vertical axis, e.g., by driving the motive apparatus 13 on either side of the utility vehicle 10 in different directions.
The motive apparatus 13 can alternatively be configured to drive along pre-defined rails or tracks on the drill floor 1 if desirable. This may allow the use of other types of motive apparatus 13, for example, metallic wheels engaging corresponding rails or tracks in the drill floor 1.
In this embodiment, the base 12 has a generally planar uppermost surface 12′ configured to support the pipe rack 6 while the pipe rack 6 is moved by the utility vehicle 10. For this purpose, the pipe racks 6 may have an underdrive part 11, indicated in
The utility vehicles 10 can be provided with a wireless control signal receiver from which it may receive wireless control signals from a remote controller. The control signals can then control the operation of the drive apparatus. The utility vehicle 10 can thereby be remotely controlled so that the need for personnel to be present on the drill floor 1 is reduced.
Advantageously, each pipe rack 6 can thus be arranged to be movable between the pipe supply area 5 and the pipe storage area 16 by the utility vehicle 10. For this purpose, the utility vehicle 10 can be made driveable between the pipe supply area 5 and the pipe storage area 16, as can be seen from e.g.,
Advantageously, the pipe supply area 5 is configured for storage of pipe sections 14 in the form of single sections of well pipe, i.e., so-called “singles”. Singles are single sections of pipe or collar, i.e., a pipe or collar which is not made up of two sections screwed together. By providing an arrangement as here described in the embodiments, an efficient operation can also be achieved with singles, and the need for equipment to build (or break out) stands, as well as arrangement to store stands, is eliminated. The pipe supply area 5 can thus comprise pipe sections 14 in the form of single sections of well pipe stored in the at least one pipe rack 6. The well pipe can, for example, be drill pipe or well casing.
As can be seen from
As will be appreciated, the detailed design of the pipe handling machines 8a,b may differ from the example embodiment shown here, for example, having more or less articulated arms or variations in the gripper head arrangement, while still being able to provide the same function.
Use of the drilling rig 100 according to embodiments described here will now be outlined with reference to the drawings and the description above.
With reference to
Several pipe racks 6 with pipe may be positioned in the pipe supply area 5 for picking up by the pipe handling machine(s) 8a,b. The pipe handling machine(s) 8a,b is (are) then operated to pick up pipe sections and to bring them to the well center area 2, where they can be added to the string. Similarly, when withdrawing a pipe string, such as a drill string, the pipe handling machine(s) 8a,b can be operated to retrieve pipe sections 14 which are broken out of the string and lay them down horizontally in one of the pipe racks 6.
As can be seen from
The pipe supply area 5 and the pipe storage area 16 can be arranged to hold different types of pipe sections 14 according to the given operation. For example, when a section of the well has been drilled and is due for casing, casing pipe can be moved from the pipe storage area 16 to the pipe supply area 5 to be ready for use, while at the same time empty pipe racks 6 are provided in the pipe supply area 5 to receive and store the retrieved pipe sections 14 which are broken out of the drill string as it is retrieved. Once the drill string is retrieved, building of the casing string can start.
As can be seen in
By means of the base 26c (see
In
The pipe supply area 5 may be arranged at the same height or elevation as the drill floor 1. The pipe storage area 16, or a part thereof, may be arranged at a deck which is lower than the pipe supply area 5 and/or the drill floor 1.
In these embodiments, the pipe racks 6 can thus be stored at a location which is at a different level than the pipe supply area 5 and/or the drill floor 1. This can allow for space savings and added operational flexibility or design flexibility for the drilling rig 100 in that, for example, space constraints on or around the drill floor 1 are relaxed.
According to embodiments as described herein, operational flexibility can be obtained both while building a pipe string and while retrieving a pipe string, allowing the drill floor coordination and logistics to be carried out in an efficient manner. Movement of the pipe sections 14 in the pipe racks 6 can, if desirable, be done while the drilling machine 4 is operating, or while other activities are carried out in the area around the well center opening 2 and the derrick 3.
If providing the pipe sections 14 directly from the pipe racks 6 to the drilling machine 4 for standbuilding while running/drilling, i.e., above the well center opening 2, the need for separate standbuilding equipment and storage (e.g., setback-fingerboard arrangements) can be reduced. The system or method can be used for building a pipe string directly from singles, as illustrated.
An upper pipe handling machine may be provided to assist with the handling of stands to or from the setback.
The setback is arranged within the operational reach 15 (see
Optionally, the drilling rig 100 may comprise a mousehole. The mousehole may be arranged within the operational reach 15 (see
Positioning and “shuffling” of the pipe racks 6 between the pipe supply area 5 and pipe storage area 16 can be performed in an efficient manner via the utility vehicles 10. Movement of the pipe racks 6 can alternatively be performed in a different manner, for example, by forklift, crane, or other means.
The well center opening 2 is provided on a compensated section 1′ of the drill floor 1. The compensated section 1′ is a part of the drill floor 1 which is vertically movable in relation to a remainder of the drill floor 1. The well center opening 2, which typically may comprise a rotary table or equivalent arrangements to hang-off the drill string, is thereby vertically movable relative to the rest of the drilling rig 100.
In a lowermost position, the compensated section 1′ may be structurally supported such as to be flush with the rest of the drill floor 1.
Upon activation of the vertical compensation capability, the compensated section 1′ may be raised and lowered in relation to the remainder of the drill floor 1 by the actuators, as illustrated in
The compensated section 1′ may advantageously be heave compensated in relation to the motion of the drilling rig 100 so that the drill string 14b can be kept substantially stationary in relation to the well. This permits the drill string 14b to be compensated, i.e., reducing or eliminating heave motion of the drilling rig 100, during the entire drilling and/or tripping processes. This advantageously reduces the risk of damage to the well or adverse effects such as influx from the reservoir during drilling or tripping. With reference to
According to the embodiments described here in relation to
The present invention is not limited by the embodiments described above; reference should be had to the appended claims.
Number | Date | Country | Kind |
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1918795 | Dec 2019 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/NO2020/050318 | 12/17/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2021/125973 | 6/24/2021 | WO | A |
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