1. Field of the Invention
This invention is directed to drilling rigs and to methods for erecting masts for mobile drilling rigs.
2. Description of Related Art
The a wide variety of rigs used in drilling and various wellbore operations are well known, and described, for example, in U.S. Pat. Nos. 3,340,938; 3,807,109; 3,922,825; 3,942,593; 4,269,395; 4,290,495; 4,368,602; 4,489,526; 4,569,168; 4,837,992; 6,634,436; 6,523,319; and 7,306,055. A variety of systems and methods for assembling and erecting a drilling rig are also known; and described for example in U.S. Pat. Nos. 2,993,570; 3,201,091; 3,262,237; 3,749,183; 4,221,088; 4,269,009; 4,292,772; 4,305,237; 4,478,015; 4,587,778; 4,630,425; and 4,932,175.
In many prior rigs and erection methods, rig components and structures used with a rig are raised by a crane and positioned on a rig's drill floor. Various problems and disadvantages are associated with using a crane. A crane is typically a large apparatus which is transported to a drilling site where it is assembled and/or made ready for lifting and locating rig components.
In addition, rig erection structures, apparatuses, and methods are disclosed in pending U.S. Applications co-owned with the present invention: U.S. application Ser. Nos. 12/074,258; 12/074,264; 12/074,232; and 12/074,270 all filed Feb. 29, 2008 and pending U.S. application Ser. Nos. 12/069,913 filed Feb. 13, 2008; 12/152,651 filed May 15, 2008; and 11/906,147 filed Sep. 28, 2007.
In certain known rig assembly methods, there is no clear path for a vehicle (e.g. a truck/trailer used for transporting a mast section) into or through the center of a rig substructure during rig assembly. Also, in certain known rig assembly methods, a mast (or part of it) cannot be brought to the substructure at normal truck height and the mast cannot be connected directly to the substructure from a truck. These problems are made worse when there is an obstruction, e.g. a relatively large well head or cellar, at well center in the path through the substructure. These deficiencies render these known rig assembly methods complex, inefficient, and time-consuming.
The present invention, in certain aspects, provides a system and a method for erecting a rig mast section on a substructure, the substructure including a first substructure box spaced-apart from a second substructure box, the first substructure box including a first upper box above a first lower box and the second substructure box including a second upper box above a second lower box, each upper box having an upper roller or rollers and each lower box having a lower roller or rollers, the method including: moving a mast section on a mover to a position adjacent the substructure; connecting a winch line of a winch apparatus to the mast section; winching with the winch apparatus the mast section rearward on rollers so that part of the mast section moves over so that it is not above the mover; backing the mover to locate this part of the mast section over the upper rollers; and raising with upper box raising apparatus the upper boxes so that the upper rollers contact the mast section and so that the rear part of the mast section is lifted off the mover. The method then proceeds with moving the mast section completely from the mover.
The present invention discloses, in certain aspects, a mast erection apparatus including: a substructure with a first substructure box and a second substructure box; the first substructure box including a first upper box above a first lower box; the second substructure box including a second upper box above a second lower box; each upper box having upper roller apparatus; each lower box having lower roller apparatus; the lower roller apparatuses located for supporting a mast section movable onto the lower roller apparatuses from a mover; and the upper roller apparatuses located for supporting a mast section movable onto the upper roller apparatuses from a mover. In one such mast erection apparatus, each lower roller apparatus and each upper roller apparatus is pivotably connected to a corresponding box for pivoting between a first position (e.g. for transport) and a second position for facilitating movement of a mast section from a mover.
The present invention discloses, in certain aspects, a mast section with mast roller apparatus for facilitating movement of the mast section on a mover; the mast section, in one aspect, having the mast roller apparatus releasably connected to the mast section and/or on a mover.
Accordingly, the present invention includes features and advantages which are believed to enable it to advance drilling rig technology and rig mast transfer and erection technology. Characteristics and advantages of the present invention described above and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following description of preferred embodiments and referring to the accompanying drawings.
Certain embodiments of this invention are not limited to any particular individual feature disclosed here, but include combinations of them distinguished from the prior art in their structures, functions, and/or results achieved. Features of the invention have been broadly described so that the detailed descriptions of embodiments preferred at the time of filing for this patent that follow may be better understood, and in order that the contributions of this invention to the arts may be better appreciated. There are, of course, additional aspects of the invention described below and which may be included in the subject matter of the claims to this invention. Those skilled in the art who have the benefit of this invention, its teachings, and suggestions will appreciate that the conceptions of this disclosure may be used as a creative basis for designing other structures, methods and systems for carrying out and practicing the present invention. The claims of this invention are to be read to include any legally equivalent devices or methods which do not depart from the spirit and scope of the present invention.
Disclosed herein are new, useful, unique, efficient, non-obvious drilling rigs; rig erection methods; and new, useful, unique, efficient, nonobvious mover and rig structures for rig mast erection. Also disclosed are systems and methods in which a mast section is unloadable from a mover onto a substructure at a normal vehicle height;
Such systems and methods may include a rig substructure which is positionable so that a clear path into the substructure is accessible during rig assembly and erection.
Such systems may include a substructure having box(es) with roller(s) to facilitate movement of a mast section from a mover; and a mast section with roller apparatus for facilitating movement of the mast section.
The present invention recognizes and addresses the problems and needs in this area and provides a solution to those problems and a satisfactory meeting of those needs in its various possible embodiments and equivalents thereof. To one of skill in this art who has the benefits of this invention's realizations, teachings, disclosures, and suggestions, various purposes and advantages will be appreciated from the following description of certain preferred embodiments, given for the purpose of disclosure, when taken in conjunction with the accompanying drawings.
The detail in these descriptions is not intended to thwart this patent's object to claim this invention no matter how others may later attempt to disguise it by variations in form, changes, or additions of further improvements.
It will be understood that the various embodiments of the present invention may include one, some, or all of the disclosed, described, and/or enumerated improvements and/or technical advantages and/or elements in claims to this invention.
Certain aspects, certain embodiments, and certain preferable features of the invention are set out herein. Any combination of aspects or features shown in any aspect or embodiment can be used except where such aspects or features are mutually exclusive.
A more particular description of embodiments of the invention briefly summarized above may be had by references to the embodiments which are shown in the drawings which form a part of this specification. These drawings illustrate embodiments preferred at the time of filing for this patent and are not to be used to improperly limit the scope of the invention which may have other equally effective or legally equivalent embodiments.
Certain embodiments of the invention are shown in the above-identified figures and described in detail below. Various aspects and features of embodiments of the invention are described below and some are set out in the dependent claims. Any combination of aspects and/or features described below or shown in the dependent claims can be used except where such aspects and/or features are mutually exclusive. It should be understood that the appended drawings and description herein are of certain embodiments and are not intended to limit the invention or the appended claims. On the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the invention as defined by the appended claims. In showing and describing these embodiments, like or identical reference numerals are used to identify common or similar elements. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.
As used herein and throughout all the various portions (and headings) of this patent, the terms “invention”, “present invention” and variations thereof mean one or more embodiments, and are not intended to mean the claimed invention of any particular appended claim(s) or all of the appended claims.
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
The present invention discloses, in at least certain embodiments, a method for erecting a rig mast section on a substructure, the substructure including a first substructure box spaced-apart from a second substructure box, the first substructure box including a first upper box above a first lower box and the second substructure box including a second upper box above a second lower box, each upper box having upper roller apparatus and each lower box having lower roller apparatus, the method including: moving a mast section on a mover (e.g., but not limited to, a truck with a trailer, the mast section on the trailer) to a position adjacent the substructure; connecting a winch line of a winch apparatus to the mast section; winching with the winch apparatus the mast section rearward so that part of the mast section overhangs the mover; backing the mover to locate a part of the mast section over the upper roller apparatuses; and raising with upper box raising apparatus the upper boxes so that the upper roller apparatuses contact the mast section and so that the part of the mast section is lifted off the mover. Such a method may include one, some or a majority of the following (in any possible combination): wherein upon lifting of the part of the mast section, the mast section is supported by the upper roller apparatuses and mast roller apparatus; wherein the mast roller apparatus is on the mast section; wherein the mast roller apparatus is on the mover; winching the mast section further away from the mover to locate part of the mast section over the lower roller apparatuses, and lowering the upper boxes so that the mast section rests on the lower roller apparatuses; wherein the mast section has mast feet and the substructure has mast shoes, the method further including winching the mast section to align the mast feet with the mast shoes, and connecting the mast feet to the mast shoes; wherein the mover includes a truck and a trailer, the trailer connected to the truck, the trailer initially supporting the mast section, and the method further including raising the mast section off the trailer with mast raising apparatus, and moving the truck with the trailer away from the substructure; wherein the mast roller apparatus is initially releasably connected to the mast section, the method further including releasing the mast roller apparatus from the mast section; wherein the mast raising apparatus is releasably connected to the mast section; wherein an obstruction is between the substructure boxes, a top of the obstruction at a first height, the method further including raising the upper boxes to a second height, the second height higher than the first height, so that the obstruction does not impede transfer of the rig mast section; wherein the substructure is at a ground level and the mover moves at ground level to the position adjacent the substructure; wherein the mast section has a center of gravity, the method further including during transfer of the mast section from the mover, maintaining the center of gravity in a position so that the mast section is stable; wherein each upper roller apparatus is pivotably connected to it corresponding box, the method further including initially positioning the upper roller apparatuses in a first position, and then pivoting the upper rollers to a second position for facilitating movement of and/or for supporting the mast section; and/or wherein a well center is within the substructure and the mast section is moved above the well center.
The present invention discloses, in at least certain embodiments, a method for erecting a rig mast section on a substructure, the substructure including a first substructure box spaced-apart from a second substructure box, the first substructure box having a first upper box above a first lower box and the second substructure box having a second upper box above a second lower box, each upper box having upper roller apparatus and each lower box having lower roller apparatus, the method including: moving a mast section on a mover to a position adjacent the substructure; connecting a winch line of a winch apparatus to the mast section; winching with the winch apparatus the mast section rearward so that part of the mast section overhangs the mover; backing the mover to locate a part of the mast section over the upper roller apparatuses, raising with upper box raising apparatus the upper boxes so that the upper roller apparatuses contact the mast section and so that the part of the mast section is lifted off the mover, wherein upon lifting of the rear part of the mast section, the mast section is supported by the upper roller apparatuses and mast roller apparatus; winching the mast section further away from the mover to locate part of the mast section over the lower roller apparatuses; lowering the upper boxes so that the mast section rests on the lower roller apparatus; wherein the mast section has mast feet and the substructure has mast shoes, the method further including winching the mast section to align the mast feet with the mast shoes; connecting the mast feet to the mast shoes; wherein the mover includes a truck and a trailer, the trailer connected to the truck, the trailer initially supporting the mast section, and the method further includes raising the mast section off the trailer with mast raising apparatus, and moving the truck with the trailer away from the substructure.
The present invention discloses, in at least certain embodiments, a mast erection apparatus including: a substructure, the substructure having a first substructure box, a second substructure box spaced-apart from the first substructure box, the first substructure box having a first upper box above a first lower box, the second substructure box having a second upper box above a second lower box, each upper box having upper roller apparatus, each lower box having lower roller apparatus, the lower roller apparatuses located for supporting a mast section movable onto the lower roller apparatus from a mover, and the upper roller apparatuses located for supporting a mast section movable onto the upper roller apparatuses from a mover. Such a mast erection may have one, some or a majority of the following (in any possible combination): each lower roller apparatus and each upper roller apparatus pivotably connected to a corresponding box for pivoting between a first position and a second position for facilitating mast section movement and/or for supporting a mast section; mast roller apparatus for facilitating movement of the mast section on a mover; the mast roller apparatus optionally releasably connected to the mast section; and/or a winching apparatus associated with the substructure for winching the mast section from the mover, box raising apparatus for raising the upper boxes, and mast raising apparatus for raising the mast section.
In conclusion, therefore, it is seen that the present invention and the embodiments disclosed herein and those covered by the appended claims are well adapted to carry out the objectives and obtain the ends set forth. Certain changes can be made in the subject matter without departing from the spirit and the scope of this invention. It is realized that changes are possible within the scope of this invention and it is further intended that each element or step recited in any of the following claims is to be understood as referring to the step literally and/or
and/or to all equivalent elements or steps.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/US10/31661 | 4/20/2010 | WO | 00 | 11/11/2011 |
Number | Date | Country | |
---|---|---|---|
61177773 | May 2009 | US |