Drilling system utilizing eccentric adjustable diameter blade stabilizer and winged reamer

Information

  • Patent Grant
  • 6494272
  • Patent Number
    6,494,272
  • Date Filed
    Wednesday, November 22, 2000
    23 years ago
  • Date Issued
    Tuesday, December 17, 2002
    21 years ago
Abstract
The drilling assembly includes an eccentric adjustable diameter blade stabilizer having a housing with a fixed stabilizer blade and a pair of adjustable stabilizer blades. The adjustable stabilizer blades are housed within openings in the stabilizer housing and have inclined surfaces which engage ramps on the housing for camming the blades radially upon their movement axially. The adjustable blades are operatively connected to an extender piston on one end for extending the blades and a return spring at the other end for contracting the blades. The eccentric stabilizer also includes one or more flow tubes through which drilling fluids pass that apply a differential pressure across the stabilizer housing to actuate the extender pistons to move the adjustable stabilizer blades axially upstream to their extended position. The eccentric stabilizer is mounted on a bi-center bit which has an eccentric reamer section and a pilot bit. In the contracted position, the areas of contact between the eccentric stabilizer and the borehole form a contact axis which is coincident with the pass through axis of the bi-center bit as the drilling assembly passes through the existing cased borehole. In the extended position, the extended adjustable stabilizer blades shift the contact axis such that the areas of contact between the eccentric stabilizer and the borehole form a contact axis which is coincident with the axis of the pilot bit so that the eccentric stabilizer stabilizes the pilot bit in the desired direction of drilling as the eccentric reamer section reams the new borehole.
Description




BACKGROUND OF THE INVENTION




The present invention relates to drilling systems for stabilizing and directing drilling bits and particularly to eccentric adjustable diameter stabilizers for stabilizing and controlling the trajectory of drilling bits and more particularly to bi-center bits.




In the drilling of oil and gas wells, concentric casing strings are installed and cemented in the borehole as drilling progresses to increasing depths. In supporting additional casing strings within the previously run strings, the annular space around the newly installed casing string is limited. Further, as successive smaller diameter casings are suspended within the well, the flow area for the production of oil and gas is reduced. To increase the annular area for the cementing operation and to increase the production flow area, it has become common to drill a larger diameter new borehole below the terminal end of the previously installed casing string and existing cased borehole so as to permit the installation of a larger diameter casing string which could not otherwise have been installed in a smaller borehole. By drilling the new borehole with a larger diameter than the inside diameter of the existing cased borehole, a greater annular area is provided for the cementing operation and the subsequently suspended new casing string may have a larger inner diameter so as to provide a larger flow area for the production of oil and gas.




Various methods have been devised for passing a drilling assembly through the existing cased borehole and permitting the drilling assembly to drill a larger diameter new borehole than the inside diameter of the upper existing cased borehole. One such method is the use of underreamers which are collapsed to pass through the smaller diameter existing cased borehole and then expanded to ream the new borehole and provide a larger diameter for the installation of larger diameter casing. Another method is the use of a winged reamer disposed above a conventional bit.




Another method for drilling a large diameter borehole includes a drilling assembly using a bi-center bit. Various types of bi-center bits are manufactured by Diamond Products International, Inc. of Houston, Tex. See the Diamond Products International brochure incorporated herein by reference.




The bi-center bit is a combination reamer and pilot bit. The pilot bit is disposed on the downstream end of the drilling assembly with the reamer section disposed upstream of the pilot bit. The pilot bit drills a pilot borehole on center in the desired trajectory of the well path and then the eccentric reamer section follows the pilot bit reaming the pilot borehole to the desired diameter for the new borehole. The diameter of the pilot bit is made as large as possible for stability and still be able to pass through the cased borehole and allow the bi-center bit to drill a borehole that is approximately 15% larger than the diameter of the existing cased borehole. Since the reamer section is eccentric, the reamer section tends to cause the pilot bit to wobble and undesirably deviate off center and therefore from the preferred trajectory of drilling the well path. The bi-center bit tends to be pushed away from the center of the borehole because the resultant force of the radial force acting on the reamer blade caused by weight on bit and of the circumferential force caused by the cutters on the pilot bit, do not act across the center line of the bi-center bit. Because this resultant force is not acting on the center of the bi-center bit, the bi-center bit tends to deviate from the desired trajectory of the well path.




The drilling assembly must have a pass through diameter which will allow it to pass through the existing cased borehole. The reamer section of the bi-center bit is eccentric. It is recommended that the stabilizer be located approximately 30 feet above the reamer section of the bi-center bit to allow it to deflect radially without excessive wedging as it is passes through the upper existing cased borehole. If the eccentric reamer section is located closer to the stabilizer, the drilling assembly would no longer sufficiently deflect and pass through the upper existing cased borehole. The stabilizer and collars must allow the bi-center bit to deflect radially without excessive wedging as it passes through the existing cased borehole.




Typically a fixed blade stabilizer is mounted on the drilling assembly. The fixed blade stabilizer includes a plurality of blades azimuthally spaced around the circumference of the housing of the stabilizer with the outer edges of the blades being concentric and adapted to contact the wall of the existing cased borehole. The stabilizer housing has approximately the same outside diameter as the bi-center bit. Obviously, the fixed blade stabilizer must have a diameter which is smaller than the inside diameter of the upper existing cased borehole, i.e. pass through diameter. In fact the fixed blade stabilizer must have a diameter which is equal to or less than outside diameter of the pilot bit of the bi-center bit. Therefore, it can be appreciated that the blades of the fixed blade stabilizer will not all simultaneously contact the wall of the new borehole since the new borehole will have a larger diameter than that of the upper existing cased borehole. By not all of the fixed blades engaging the wall of the new larger diameter borehole, the fixed blade stabilizer is not centralized within the new borehole and often cannot prevent the resultant force on the bi-center bit from causing the center line of the pilot bit from deviating from the center line of the preferred trajectory of the borehole.




An adjustable concentric blade stabilizer may be used on the drilling assembly. The adjustable stabilizer allows the blades to be collapsed into the stabilizer housing as the drilling assembly passes through the upper existing cased borehole and then expanded within the new larger diameter borehole whereby the stabilizer blades engage the wall of the new borehole to enhance the stabilizer's ability to keep the pilot bit center line in line with the center line of the borehole. As the eccentric reamer on the bi-center bit tends to force the pilot bit off center, the expanded adjustable stabilizer blades contacts the opposite side of the new borehole to counter that force and keep the pilot bit on center.




One type of adjustable concentric stabilizer is manufactured by Halliburton, Houston, Tex. and is described in U.S. Pat. Nos. 5,318,137; 5,318,138; and 5,332,048, all incorporated herein by reference. Another type of adjustable concentric stabilizer is manufactured by Anderguage U.S.A., Inc., Spring, Tex. See Andergauge World Oil article and brochure incorporated herein by reference.




Even with adjustable concentric blade stabilizers, it is still recommended that the stabilizer be located at least 30 feet above the bi-center bit. The outside diameter of the housing of an adjustable concentric diameter blade stabilizer is slightly greater than the outside diameter of the steerable motor. The adjustable blade stabilizer housing includes a large number of blades azimuthally spaced around its circumference and extending radially from a central flow passage passing through the center of the stabilizer housing. To fit a large number of blades interiorally of the housing, it is necessary to increase the outer diameter of the housing. This produces an offset on the housing. However, the outside diameter of the adjustable stabilizer housing must not exceed the outside diameter of the pilot bit if the adjustable stabilizer is to be located within 30 feet of the bi-center bit. Even if the outside diameter is only increased ½ of an inch, for example, there would not be adequate deflection of the drilling assembly to allow the passage of the drilling assembly down through the existing cased borehole.




The stabilizer is so far away from the bi-center bit that it cannot prevent the eccentric reamer section from tending to push off the wall of the new borehole and cause the pilot bit to deviate from the center line of the trajectory of the well path thereby producing a borehole which is undersized, i.e. produces a diameter which is less than the desired diameter. Such drilling may produce an undersized borehole which is approximately the same diameter as would have been produced by a conventional drill bit.




By locating the stabilizer approximately 30 feet above the bi-center bit, the deflection angle between the stabilizer and the eccentric reamer section is so small that it does not affect the pass through of the drilling assembly. However, as the stabilizer is moved closer to the bi-center bit, the deflection angle becomes greater until the stabilizer is too close to the bi-center bit which causes it to wedge in the borehole and not allow the assembly to pass through the existing cased borehole.




It is preferred that the stabilizer be only two or three feet above the bi-center bit to ensure that the pilot bit drills on center. Having the stabilizer near the bi-center bit is preferred because not only does the stabilizer maintain the pilot bit on center, but the stabilizer also provides a fulcrum for the drilling assembly to direct the drilling direction of the bit. This can be appreciated by an understanding of the various types of drilling assemblies used for drilling in a desired direction whether the direction be a straight borehole or a deviated borehole.




A pendulum drilling assembly includes a fixed blade stabilizer located approximately 30 to 90 feet above the conventional drilling bit with drill collars extending therebetween. The fixed stabilizer acts as the fulcrum or pivot point for the bit. The weight of the drill collars causes the bit to pivot downwardly wider the force of gravity on the drill collars to drop hole angle. However, weight is required on the longitudinal axis of the bit in order to drill. The sag of the drill collars below the stabilizer causes the centerline of the drill bit to point above the direction of the borehole being drilled. If the inclination of the borehole is required to decrease at a slower rate, more weight is applied to the bit. The greater resultant force in the upward direction from the increased weight on bit, offsets part of the side force from the drill collar weight causing the borehole to be drilled with less drop tendency. Oftentimes the pendulum assembly is used to drop the direction of the borehole back to vertical. The pendulum assembly's directional tendency is very sensitive to weight on bit. Usually the rate of penetration for drilling the borchole is slowed down dramatically in order to maintain an acceptable near vertical direction.




A packed hole drilling assembly typically includes a conventional drill bit with a lower stabilizer approximately 3 feet above the bit, an intermediate stabilizer approximately 10 feet above the lower stabilizer and then an upper stabilizer approximately 30 feet above the intermediate stabilizer. A fourth stabilizer is not uncommon. Drill collars are disposed between the stabilizers. Each of the stabilizers are full gauge, fixed blade stabilizers providing little or no clearance between the stabilizer blades and the borehole wall. The objective of a packed hole drilling assembly is to provide a short stiff drilling assembly with as little deflection as possible so as to drill a straight borehole. The packed hole assembly's straight hole tendency is normally insensitive to bit weight.




A rotary drilling assembly can include a conventional drilling bit mounted on a lower stabilizer which is typically disposed 2½ to 3 feet above the bit. A plurality of drill collars extends between the lower stabilizer and other stabilizers in the bottom hole assembly. The second stabilizer typically is about 10 to 15 feet above the lower stabilizer. There could also be additional stabilizers above-the second stabilizer. Typically the lower stabilizer is {fraction (1/32)} inch under gage to as much as ¼ inch under gage. The additional stabilizers are typically ⅛ to ¼ inch under gage. The second stabilizer may be either a fixed blade stabilizer or more recently an adjustable blade stabilizer. In operation, the lower stabilizer acts as a fulcrum or pivot point for the bit. The weight of the drill collars on one side of the lower stabilizer can move downwardly, until the second stabilizer touches the bottom side of the borehole, due to gravity causing the longitudinal axis of the bit to pivot upwardly on the other side of the lower stabilizer in a direction so as to build drill angle. A radial change of the blades, either fixed or adjustable, of the second stabilizer can control the vertical pivoting of the bit on the lower stabilizer so as to provide a two dimensional gravity based steerable system so that the drill hole direction can build or drop inclination as desired.




Steerable systems, as distinguished from rotary drilling, systems, include a bottom hole drilling assembly having a steerable motor for rotating the bit. Typically, rotary assemblies are used for drilling substantially straight holes or holes which can be drilled using gravity. Gravity can be effectively used in a highly deviated or horizontal borehole to control inclination. However, gravity can not be used to control azimuth. A typical bottom hole steerable assembly includes a bit mounted on the output shaft of a steerable motor. A lower fixed or adjustable blade stabilizer is mounted on the housing of the steerable motor. An adjustable blade stabilizer on the motor housing is not multi-positional and includes either a contracted or expanded position. The steerable motor includes a bend, typically between ¾° and 3°. Above the steerable motor is an upper fixed or concentrically adjustable blade stabilizer or slick assembly. Typically, the lower fixed blade stabilizer is used as the fulcrum or pivot point whereby the bottom hole assembly can build or drop drilling angle by adjusting the blades of the upper concentrically adjustable stabilizer. The upper concentrically adjustable stabilizer may be multi-positional whereby the stabilizer blades have a plurality of concentric radial positions from the housing of the stabilizer thereby pivoting the bit up or down by means of the fulcrum of the lower fixed blade stabilizer. It is known to mount a concentric adjustable blade stabilizer below the motor on the motor's output shaft between the bit and the motor with the concentric adjustable blade stabilizer rotating with the bit. One of the principal advantages of the steerable motor is that it allows the bit to be moved laterally or change azimuth where a conventional rotary assembly principally allows the bit to build or drop drilling angle.




The steerable drilling assembly includes two drilling modes, a rotary mode and a slide mode. In the rotary drilling mode, not only does the bit rotate by means of the steerable motor but the entire drill string also rotates by means of a rotary table on the rig causing the bend in the steerable motor to orbit about the center line of the bottom hole assembly. Typically the rotary drilling mode is used for drilling straight ahead or slight changes in inclination and is preferred because it offers a high drilling rate.




The other drilling mode is the slide mode where only the bit rotates by means of the steerable motor and the drill string is no longer rotated by the rotary table at the surface. The bend in the steerable motor is pointed in a specific direction and only the bit is rotated by fluid flow through the steerable motor to drill in the preferred direction, typically to correct the direction of drilling. The remainder of the bottom hole assembly then slides down the hole drilled by the bit. The rotation of the bit is caused by the output of the drive shaft of the steerable motor. The slide mode is not preferred because it has a much lower rate of drilling or penetration rate than does the rotary mode.




It can be seen that the rotary assembly and the steerable assembly with a conventional drill bit rely upon a stabilizer to act as a fulcrum or pivot point for altering the direction of drilling of the bit. When a bi-center bit is used with these drilling assemblies, near bit stabilization cannot be achieved because the nearest stabilizer can only be located approximately 30 feet above the bi-center bit because the drilling assembly must pass through the upper existing cased borehole. With the closest stabilizer being 30 feet above the bi-center bit, the drilling assembly becomes a pendulum drilling assembly and, as previously discussed, poses a problem for controlling the center line of the pilot bit and thus the direction of drilling. As with a pendulum assembly, the bit is tilted in a direction to build angle. With a normal pendulum assembly, the gravitational force acts on the bit to cause it to side cut to the low side so that the bit tilt effect may not be predominate, depending on weight on bit, drilling rate, rock properties, bit design, etc. For most bi-center bits, the lateral force from the reamer is greater than the gravity force at low inclinations, thus the bit does not side cut only on the low side, but cuts in all directions around the hole. This causes the bit tilt to predominate and, thus the bi-center bit may build angle more readily than a standard bit. Thus it can be seen that the best possible bottom hole assembly with a bi-center bit has greater instability than a comparable bottom hole assembly with a standard bit. Because of this instability, rotary assemblies with fixed blade stabilizers would require constant changing, tripping in and out of the borehole, to change to a stabilizer with a different diameter for borehole inclination correction. Also, because of this instability, steerable assemblies require a lot of reorienting of the hole direction to correct the direction of drilling, thus requiring the use of the sliding mode of drilling with its low penetration rate.




Also, drilling in the sliding mode often produces an abrupt dog leg or kink in the borehole. Ideally, there should be no abrupt change in direction. Although a gradual consistent dog leg of 2° in 100 feet is not detrimental, and an abrupt change of 2° at one location every 100 feet is detrimental. Abrupt changes in drilling trajectory causes tortuosity. Tortuosity is a term describing a borehole which has the trajectory of a corkscrew which causes the borehole to have many changes in direction forming a very tortuous well path through which the bottom hole assembly and drill string trip in and out of the well. Tortuosity substantially increases the torque and drag on the drill string. In extended reach drilling, tortuosity limits the distance that the drill string can drill and thus limits the length of the extended reach well. Tortuosity also limits the torque that can effectively be placed in the bottom hole assembly and causes the drill string or bottom hole assembly to get stuck in the borehole. The article, entitled “Use of Bicenter PDC Bit Reduces Drilling Cost” by Robert G. Casto in the Nov. 13, 1995 issue of Oil & Gas Journal, describes the deficiencies of drilling in the slide mode. It should be appreciated that rig costs are extraordinarily expensive and therefore it is desirable to limit slide mode drilling as much as possible.




The prior art previously discussed is more directed to lower angle drilling. For high angle drilling, the reamer section of the bi-center bit tends to ream and undercut the bottom side of the hole causing the bit to drop angle. This is very formation dependant and makes the bi-center bit even more unstable and unpredictable.




The present invention overcomes the deficiencies of the prior art.




SUMMARY OF THE INVENTION




The method and apparatus of the present invention includes a drilling assembly having an eccentric adjustable diameter blade stabilizer. The eccentric stabilizer includes a housing having a fixed stabilizer blade and a pair of adjustable stabilizer blades. The adjustable stabilizer blades are housed within openings in the housing of the eccentric stabilizer. An extender piston is housed in a piston cylinder for engaging and moving the adjustable stabilizer blades to an extended position and a return spring is disposed in the stabilizer housing and operatively engages the adjustable stabilizer blades for returning them to a contracted position. The housing includes cam surfaces which engage corresponding inclined surfaces on the stabilizer blades such that upon axial movement of the adjustable stabilizer blades, the blades are cammed outwardly into their extended position. The eccentric stabilizer also includes one or more flow tubes through which passes drilling fluids applying pressure to the extended piston such that the differential pressure across the stabilizer housing actuates the extender pistons to move the adjustable stabilizer blades axially upstream for camming into their extended position.




The eccentric stabilizer is mounted on a bi-center bit which has an eccentric reamer section and a pilot bit. In the contracted position, the areas of contact between the eccentric stabilizer and the borehole forms a contact axis which is coincident with the axis of the bi-center bit. In the extended position, the extended adjustable stabilizer blades shift the contact axis such that the areas of contact between the eccentric stabilizer and the borehole font a contact axis which is coincident with the axis of the pilot bit. In operation, the adjustable blades of the eccentric stabilizer are in their contracted position as the drilling assembly passes through the existing cased borehole and then the adjustable blades are extended to their extended position to shift the contact axis so that the eccentric stabilizer stabilizes the pilot bit in the desired direction of drilling as the eccentric reamer section reams the new borehole. Once drilling is completed, the blades are retracted by the retractor spring when the flow is turned off so that the assembly can pass back up through the existing cased borehole to surface.




The eccentric stabilizer of the present invention allows the stabilizer to be a near bit stabilizer such that the stabilizer may be located within a few feet of the bi-center bit. By locating the eccentric stabilizer near the bi-center bit, and by raising and lowering drill collars connected upstream of the eccentric stabilizer, the eccentric stabilizer acts as a fulcrum to adjust the direction of drilling of the bi-center bit. Also, by locating the stabilizer near the bi-center bit, stability of the bottom hole assembly is greatly improved and greatly reduces stresses due to whirl at previously unstabilized areas of the bottom hole assembly. It should also be appreciated that the present invention is not limited to use as a near bit stabilizer but can also be used as a string stabilizer.




Other objects and advantages of the invention will appear from the following description.











BRIEF DESCRIPTION OF THE DRAWINGS




For a detailed description of a preferred embodiment of the invention, reference will now be made to the accompanying drawings wherein:





FIG. 1

is a cross-sectional elevation view of the eccentric adjustable diameter blade stabilizer of the present invention in the borehole with the adjustable blades shown in the contracted position;





FIG. 2A

is a cross-section view taken at plane


2


A in

FIG. 1

showing the flow tube and spring cylinders;





FIG. 2B

is a cross-section view taken at plane


2


B in

FIG. 1

showing the retractor pistons;





FIG. 2C

is a cross-section view taken at plane


2


C in

FIG. 1

showing the adjustable blades in the contracted position;





FIG. 2D

is a cross-section view taken at plane


2


D in

FIG. 1

showing the flow tube and the piston cylinders;





FIG. 2E

is a cross-section view taken at plane


2


E in

FIG. 1

showing the downstream end of the stabilizer;





FIG. 2F

is an end view of the fixed stabilizer blade taken at plane


2


F in

FIG. 1

;





FIG. 3

is a cross-sectional elevation view of the eccentric adjustable diameter blade stabilizer of

FIG. 1

with the adjustable blades in the extended position;





FIG. 4A

is a cross-section view taken at plane


4


A in

FIG. 3

showing the adjustable blades in their extended position;





FIG. 4B

is a cross-section view taken at plane


4


B in

FIG. 3

showing the extender pistons in engagement with the blades in the extended position;





FIG. 4C

is a cross-section view taken at plane


4


C in

FIG. 3

showing the downstream end of the stabilizer with the blades in the extended position;





FIG. 5

is a cross-sectional elevation view of an alternative embodiment of the eccentric adjustable diameter blade stabilizer of the present invention having three adjustable stabilizer blades;





FIG. 6

is a cross-section view taken at plane


6


in

FIG. 5

showing the three adjustable blades in the contracted position;





FIG. 7

is a cross-sectional elevation view of the alternative embodiment of

FIG. 5

showing the adjustable blades in the extended position;





FIG. 8

is a cross-section view taken at plane


8


in

FIG. 7

showing the three adjustable blades in the extended position;





FIG. 9

is a cross-sectional elevation view of still another embodiment of the eccentric adjustable diameter blade stabilizer of the present invention having a single adjustable blade shown in the contracted position;





FIG. 10

is a cross-section view taken at plane


10


in

FIG. 9

showing the adjustable blade in its contracted position;





FIG. 11

is a cross-sectional elevation view of the stabilizer of

FIG. 9

showing the adjustable blade in the extended position;





FIG. 12

is a cross-section view taken at plane


12


in

FIG. 11

showing the adjustable blade in the extended position;





FIG. 13

is a still another embodiment of the eccentric adjustable diameter blade stabilizer of the present invention shown in

FIGS. 9-12

with this embodiment having buttons shown in the contracted position;





FIG. 14

is a cross-section view taken at plane


14


of

FIG. 13

showing the buttons in the contracted position;





FIG. 15

is a cross-sectional elevation view of the stabilizer shown in

FIG. 13

showing the buttons in the extended position;





FIG. 16

is a cross-section view taken at plane


16


in

FIG. 15

showing the buttons in the extended position;





FIG. 17

is a diagrammatic elevation view showing a rotary drilling assembly with a bi-center bit, the stabilizer of

FIGS. 1-4

, drill collars, and an upper fixed blade stabilizer;





FIG. 18

is a cross-section view taken at plane


18


in

FIG. 17

showing the fixed blade stabilizer in an existing cased borehole;





FIG. 19

is a cross-section view taken at plane


19


in

FIG. 17

showing the adjustable blade stabilizer in the contracted position;





FIG. 20

is a diagrammatic elevation view of the drilling assembly shown in

FIG. 17

with the adjustable blades in the extended position and the drilling assembly in the new borehole;





FIG. 21

is a cross-section view taken at plane


21


in

FIG. 20

showing the positioning of the fixed blade stabilizer in the new borehole;





FIG. 22

is a cross-section view taken at plane


22


in

FIG. 20

showing the adjustable blades in the extended position contacting the wall of the new borehole;





FIG. 23

is a diagrammatic elevation view of another embodiment of the drilling assembly of

FIGS. 17-23

showing an upper eccentric adjustable diameter blade stabilizer of the present invention as the upper stabilizer and in the contracted position in an existing cased borehole;





FIG. 24

is a cross-section view taken at plane


24


in

FIG. 23

showing the upper eccentric adjustable diameter blade stabilizer in the contracted position;





FIG. 25

is a diagrammatic elevation view showing the drilling assembly of

FIG. 23

with the adjustable blades of the upper and lower stabilizers in the extended position;





FIG. 26

is a cross-section view taken at plane


26


in

FIG. 25

showing the adjustable blades in the extended position;





FIG. 27

is a diagrammatic elevation view showing a still another embodiment of the drilling assembly of

FIGS. 17-22

with an adjustable concentric stabilizer as the upper stabilizer and in the contracted position in a cased borehole;





FIG. 28

is a cross-section view taken at plane


28


in

FIG. 27

showing the adjustable blades of the adjustable concentric stabilizer in the contracted position;





FIG. 29

is a diagrammatic elevation view showing the drilling assembly of

FIG. 27

with the adjustable blades of the two stabilizers in the extended position;





FIG. 30

is a cross-section view taken at plane


30


in

FIG. 29

showing the adjustable blades of the adjustable concentric stabilizer in the extended position;





FIG. 31

is a diagrammatic elevation view of a bottom hole assembly for directional drilling including a bi-center bit and eccentric adjustable diameter blade stabilizer mounted on the output shaft of a down hole drilling motor with an adjustable concentric stabilizer above the motor, all in a cased borehole with the blades of the stabilizers in the contracted position;





FIG. 32

is a diagrammatic elevation view of the bottom hole assembly of

FIG. 31

with the blades of the two stabilizers in the extended position;





FIG. 33

is a diagrammatic elevation view of a bottom hole assembly like that of

FIG. 31

with a fixed blade stabilizer as the upper stabilizer;





FIG. 34

is a diagrammatic elevation view of the bottom hole assembly of

FIG. 33

with the adjustable blades of the lower eccentric adjustable diameter blade stabilizer in the extended position;





FIG. 35

is a diagrammatic elevation view of another embodiment of the bottom hole assembly using a conventional drill bit with a lower eccentric adjustable diameter blade stabilizer mounted on the housing of a down-hole steerable drilling motor and with an tipper eccentric adjustable diameter blade stabilizer mounted above the motor, shown as the bottom hole assembly passes through an existing cased borehole;





FIG. 36

is a cross-section view taken at plane


36


in

FIG. 35

showing the stabilizer in the contracted position;





FIG. 37

is a diagrammatic elevation view of the bottom hole assembly of

FIG. 35

showing the bottom hole assembly drilling a new borehole which is straight;





FIG. 38

is a diagrammatic elevation view of the bottom hole assembly of

FIGS. 35 and 37

showing the eccentric adjustable diameter blade stabilizer with the adjustable blades in the extended position and causing the bit to gain drill angle;





FIG. 39

is a cross-section view taken at plane


39


in

FIG. 37

showing the adjustable stabilizer blades in the extended position;





FIG. 40

is a diagrammatic elevation view of a still another embodiment of the drilling assembly having a standard drill bit with a winged reamer upstream of the bit and an eccentric adjustable diameter blade stabilizer mounted above the winged reamer with the blades in the contracted position as the assembly passes through an existing cased borehole;





FIG. 41

is a cross-section view taken at plane


41


in

FIG. 40

showing the winged reamer;





FIG. 42

is a diagrammatic elevation view of the drilling assembly of

FIG. 40

showing the adjustable blades in the extended position;





FIG. 43

is a cross-section view taken at plane


43


of

FIG. 42

showing the adjustable blades in the extended position;





FIG. 44

is a cross-section of an alternative embodiment of the actuator piston in the contracted position for the eccentric adjustable diameter blade stabilizer of

FIG. 1

;





FIG. 45

is a cross-section of the actuator piston of

FIG. 44

in the extended position;





FIG. 46

is a cross-section of the actuator piston of

FIG. 44

in a partially contracted position;





FIG. 47

is cross-section elevation view of an alternative actuator in the contracted position for the eccentric adjustable diameter blade stabilizer of

FIG. 1

;





FIG. 48

is cross-section elevation view of the actuator of

FIG. 47

in the extended position;





FIG. 49

is a cross-section view of the alignment members for the connection between the eccentric adjustable diameter blade stabilizer and bi-center bit;





FIG. 50

is a cross-section taken at plane


50





50


in

FIG. 49

of the alignment member;





FIG. 51

is a diagrammatic elevation view of a further embodiment of the drilling assembly having a standard drill bit and an eccentric adjustable diameter blade stabilizer mounted above the bent sub and steerable motor;





FIG. 52

is a perspective view of the cam member for the eccentric adjustable diameter blade stabilizer of

FIG. 1

;





FIG. 53

is a perspective view of the ramp for the cam member of

FIG. 52

;





FIG. 54

is a cross sectional view of the blade of the stabilizer of

FIG. 1

;





FIG. 55

is an end view of the blade of

FIG. 54

;





FIG. 56

is a bottom view of the blade shown in

FIG. 54

; and





FIG. 57

is a cross sectional view taken at plane


57





57


in FIG.


54


.











DESCRIPTION OF PREFERRED EMBODIMENTS




The present invention relates to methods and apparatus for stabilizing bits and changing the drilling trajectory of bits in the drilling of various types of boreholes in a well. The present invention is susceptible to embodiments of different forms. There are shown in the drawings, and herein will be described in detail, specific embodiments of the present invention with the understanding that the present disclosure is to be considered an exemplification of the principles of the invention, and is not intended to limit the invention to that illustrated and described herein.




In particular, various embodiments of the present invention provide a number of different constructions and methods of operation of the drilling system, each of which may be used to drill one of many different types of boreholes for a well including a new borehole, an extended reach borehole, extending an existing borehole, a sidetracked borehole, a deviated borehole, enlarging a existing borehole, reaming an existing borehole, and other types of boreholes for drilling and completing a pay zone. The embodiments of the present invention also provide a plurality of methods for using the drilling system of the present invention. It is to be fully recognized that the different teachings of the embodiments discussed below may be employed separately or in any suitable combination to produce desired results.




Referring initially to FIGS.


1


and


2


A-E, there is shown an eccentric adjustable diameter blade stabilizer. generally indicated by arrow


10


. Referring particularly to

FIG. 2A

, the stabilizer


10


includes a generally tubular-like housing


12


having an axis


17


and a primary thickness or diameter


14


approximately equal to the pass-through diameter of the drill collars


16


and the other components


18


attached thereto for forming one of the assemblies hereinafter described. Housing


12


includes threaded box ends


20


,


22


at each end of housing


21


. Upstream box end


20


is connected to a threaded pin end of a tubular adapter sub


21


which in turn has another pin end connected to the box end of drill collar


16


. The downstream box end


22


is connected to the other drilling assembly components


18


. The other components of the drilling assembly and drill string (not shown) form an annulus


32


with the wall of either the existing cased borehole or new borehole, as the case may be, generally designated as


34


.




In this preferred embodiment of the present invention, stabilizer


10


further includes three contact members which contact the interior wall of borehole


34


, namely a fixed stabilizer blade


30


and a pair of adjustable stabilizer blades


40


,


42


, each equidistantly spaced apart approximately 120° around the circumference of housing


12


. It should be appreciated that the cross-sections shown in

FIGS. 1 and 3

pass through blades


30


and


40


by draftsman's license as shown in

FIG. 2C

for added clarity. Each of the stabilizer blades


30


,


40


,


42


includes an upstream chamfered or inclined surface


48


and a downstream chamfered or inclined surface


50


to facilitate passage of the stabilizer


10


through the borehole


34


.




It can be seen from the cross-section shown in

FIG. 2A

, that the general cross-section of housing


12


is circular with the exception of arcuate phantom portions


36


,


38


which extend in the direction of the fixed blade


30


to reduce housing


12


adjacent each side of fixed stabilizer blade


30


. These reduced sections reduce the weight of housing


12


and allow enhanced fluid flow through annulus


32


around stabilizer


10


. The reduced sections


36


,


38


also allow the adjustment of the center of gravity of the weight of the eccentric adjustable blade stabilizer


10


to compensate for the offset of the weight of the stabilizer


10


and/or the weight of the reamer section of the bi-center bit, hereinafter described in further detail. As shown in

FIG. 2A

, reduced sections


36


,


38


cause the center of gravity to be lowered on the eccentric adjustable blade stabilizer


10


. Thus the weight of the stabilizer


10


is adjusted on the fixed pad of the bottom hole assembly or the bi-center, bit-eccentric stabilizer assembly is balanced by removing material from the stabilizer housing


12


near the fixed blade


30


such that the eccentric adjustable blade stabilizer


10


compensates for the offset weight of the reamer section and allows more weight opposite the reamer section on the bottom hole assembly and also helps centralize the weight on the bottom hole assembly, hereinafter described in detail.




A flowbore


26


is formed by drill collars


16


and the upstream body cavity


24


of housing


12


and by the other drilling assembly components


18


and downstream body cavity


28


of housing


12


. Housing


12


includes one or more off-center flow tubes


44


allowing fluid to pass through the stabilizer


10


. Flow tube


44


extends through the interior of housing


12


, preferably on one side of axis


17


, and is integrally formed with the interior of housing


12


. A flow direction tube


23


is received in the upstream end of housing


12


to direct fluid flow into flow tube


44


. Flow direction tube


23


is held in place by adapter sub


21


. The downstream end of flow direction tube


23


includes an angled aperture


243


which communicates the upstream end of flow tube


44


with the upstream body cavity


24


communicating with flowbore


26


. The downstream end of flow tube


44


communicates with the downstream body cavity


28


of housing


12


. It should be appreciated that additional flow tubes may extend through housing


12


with flow direction tube


23


directing flow into such additional flow tubes.




The flow tube


44


is off center to allow adjustable stabilizer blades


40


,


42


to have adequate size and range of radial motion, i.e. stroke. Housing


12


must provide sufficient room for blades


40


,


42


to be completely retracted into housing


12


in their collapsed position as shown in FIG.


1


. Having the flow tube


4


off center requires that fluid flow through flowbore


26


be redirected by flow direction tube


23


. Although the flow area through flowbore


44


is smaller than that of flowbore


26


, the flow area is large enough so that there is little increase in velocity of fluid flow through flow tube


44


and so that there is a small pressure drop and no erosion occurs from sufficient flow through flow tube


44


. The flow is sufficient to cool and remove cuttings from the bit and in the case of a steerable system, to drive the down-hole motor.




Referring now to

FIGS. 1 and 2F

, although the fixed blade


30


may be integral with housing


12


, fixed blade


30


is preferably a replaceable blade insert


31


disposed in a slot


33


in an upset


52


projecting from housing


12


thus allowing for the adjustment of the amount of radial projection of the fixed blade


30


from the housing


12


. Replaceable blade insert


31


includes a C-shaped dowel groove


35


on each longitudinal side thereof which aligns with a C-shaped groove


37


in each of the side walls forming slot


33


in upset


52


. Upset


52


includes a pair of reduced upstream bores


47


and a pair of full sized downstream bores


43


. Dowel pins


39


extend full length through full size downstream bores


43


and grooves


35


,


37


to secure insert


31


in slot


33


. Spiral spring pins


41


are disposed in full size downstream bores


43


to secure the dowel pins


39


in place within grooves


35


,


37


. It should be appreciated that other means may be used to secure insert


31


within slot


33


such as bolts threaded into tapped holes in the housing


12


. Replaceable inserts


31


serve as a pad mounted on the housing


12


. The insert


31


may have a different thickness and be mounted in slot


33


. If the eccentric adjustable blade stabilizer


10


is to be run near the bit, on gauge, then the fixed blade


30


is of one predetermined diameter. However, if the bit is to be run ⅛


th


inch under gauge, then the diameter of the fixed blade


30


is reduced to a {fraction (1/16)}


th


inch less.




The adjustable stabilizer blades


40


,


42


are housed in two axially extending pockets or blade slots


60


,


62


extending radially through the mid-portion of housing


12


on one side of axis


17


. Because the adjustable blades


40


,


42


and slots


60


,


62


, respectively, are alike, for the sake of simplicity, only adjustable blade


40


and slot


60


shown in

FIGS. 1 and 3

will be described in detail. In describing the operation of stabilizer


10


, distinctions between the operation of the blades


40


,


42


and slots


60


,


62


will be referred to in detail.




Referring particularly to

FIGS. 1 and 2B

, slot


60


has a rectangular cross-section with parallel side walls


64


,


66


and a base wall


68


. Blade slot


60


communicates with a return cylinder


70


extending to the upstream body cavity


24


of flow direction tube


23


and with an actuator cylinder


72


extending to the downstream body cavity


28


of housing


12


. Blade slot


60


communicates with body cavities


24


,


28


only at the ends of the slot leaving flow tube


44


integral to the housing


12


and to the side walls


64


,


66


of slot


60


, to transmit flow therethrough.




Referring now to

FIGS. 1

,


52


, and


53


, slot


60


further includes a pair of cam members


74


,


76


, each forming a inclined surface or ramp


78


,


80


, respectively. Although cam members


74


,


76


may be integral to housing


12


, cam members


74


,


76


preferably include a cross-slot member and a replaceable ramp member. Referring particularly to

FIGS. 52 and 53

, there is shown cam member


76


having a cross-slot member


75


forming a cross shaped slot


77


for receiving a replaceable ramp member


79


having ramp


80


. Ramp member


79


has a T-shaped cross-section which is received in the outer radial portion


91


of the cross shaped slot


77


and an end shoulder


245


for abutting against one end


99


of cross-slot member


75


. The inner radial portion


95


of cross shaped slot


77


is open to allow fluid flow through cam member


76


. A pair of bolts


83


with end washer


85


are threaded into the other end of ramp member


79


for drawing end shoulder


245


tight against end


99


of cross-slot member


75


. A transverse bolt


87


passes through the outer radial portion


91


of ramp member


79


and is threaded into a fastener plate


93


received in outer radial portion


91


. Bolts


83


,


87


lock replaceable ramp member


79


in place and keep it from sliding out of the cross-slot


77


and from fluctuating radially in the cross-slot


77


. This prevents any fretting of the ramp


80


with respect to the cam member


76


. The ramp members


79


may be changed so as to change slightly the angle of the ramps


78


,


80


. Ramp member


79


also includes slots


101


forming a T-shaped head


103


.




Referring now to FIGS.


1


and


54


-


57


, adjustable stabilizer blade


40


is positioned within slot


60


. Blade


40


is a generally elongated, planar member having a pair of notches


82


,


84


in its base


86


. Notches


82


,


84


each form a ramp or inclined surface


88


,


90


, respectively, for receiving and cammingly engaging corresponding cam members


74


,


76


with ramps


78


,


80


, respectively. Opposing rails


81


,


83


parallel ramps


88


,


90


to form a T-shaped slot


85


. The T-shaped head


103


of ramp member


79


is received within T-shaped slot


85


causing flutes


89


on the inner side of head


103


of ramp member


79


to engage rails


81


,


83


to retain blade


40


within slot


60


and maintain blade


40


against ramp


80


. The corresponding ramp surfaces


78


,


88


and


80


,


90


are inclined or slanted at a predetermined angle with axis


17


to cause blade


60


to move radially outward a predetermined distance or stroke as blade


40


moves axially upward and to move radially inward as blade


40


moves axially downward. FIGS.


1


and


2


A-E illustrate blade


40


in its radially inward and contracted position and FIGS.


3


and


4


A-C illustrate blade


40


in its radially outward and extended position.




It is preferred that the width


96


of blade


40


be maximized to maximize the stroke of blade


40


. The width of blade


40


is determined by the position and required flow area of flow tube


44


and by maintaining at least some thickness of the wall between the base


68


of slot


60


and the closest wall of flow tube


44


. Although the length of blade


40


is similar, blade


40


has a greater width than that of the blades in other adjustable concentric blade stabilizers by disposing flow tube


44


off center of the housing


12


, thus permitting a larger radial stroke of the blade as shown in FIG.


3


.




There must be sufficient bearing area or support on each planar side


92


,


94


of blade


40


to maintain blade


40


in slot


60


of the housing


12


during drilling. When blade


40


is in its extended position, it is preferred that a greater planar area of blade


40


project inside slot


60


than project outside slot


60


. It is still more preferred that at least approximately 50% of the surface area of side


92


of the blade


40


be in bearing area contact with the corresponding wall of slot


60


in the extended position. The bearing area contact of the present invention may be tip to six times greater than that of prior art blades. The support of the blade by the stabilizer body is very important since, without that support, the blades might tend to rock out of the slots during drilling. Thus, the adjustable blades


40


,


42


of the present invention not only have a greater stroke than that of the prior art but also provide greater bearing area contact between the blades and housing.




Referring now to

FIGS. 1 and 3

and also to

FIGS. 44-46

of an alternative embodiment of the extender, stabilizer


10


includes an actuation means with an extender


100


for extending blades


40


,


42


radially outward to their extended position shown in

FIG. 3 and a

contractor


102


for contracting blades


40


,


42


radially inward to their contracted position shown in FIG.


1


. The expander


100


includes an extender rod or piston


104


reciprocably mounted within actuator cylinder


72


. A flow passageway


201


extends from the axis of piston


104


at inlet port


105


and then angles towards the base


68


of slot


60


to allow the fluid to flow toward the bottom of slot


60


. A nozzle


231


is threaded into the inlet port


105


of the flow passageway


201


at the downstream end


106


of actuator cylinder


72


. A key cap


107


is bolted at


109


to the upstream end


108


of piston


104


. Key cap


107


includes a key


111


received in a channel


113


in the base


68


of slot


60


for preventing rotation and maintaining alignment of piston


104


within cylinder


72


. A wiper


115


and seal


117


are housed in cylinder


72


for engagement with piston


104


.




A filter assembly


121


, best shown in

FIG. 44

of an alternative embodiment of the extender, is mounted in the entrance port


105


of cylinder


72


. Assembly


121


includes a retainer nut


123


threaded into the cylinder


72


and a sleeve


125


, with apertures


125


A, threaded into the end of retainer nut


123


. A screen


127


of a tubular mesh is received over sleeve


125


and held in place by spacer


129


and threaded end cap


131


. Actuator piston


104


has its downstream end


106


exposed to the fluid pressure at downstream body cavity


28


of housing


12


and its upstream end


108


in engagement with the downstream terminal end of blade


60


and exposed to the fluid pressure in the annulus


32


. The screen


127


and sleeve


125


allow the cleaner fluid passing through the inner flow tube


44


to pass into the actuator cylinder


72


, through the nozzle


103


and passageway


201


to slot


60


housing blade


40


. The fluid then flows into the annulus


34


. This fluid flow cleans and washes the cuttings out of the bottom of the slot


60


to ensure that blade


40


will move back to its contracted position as shown in FIG.


1


.




The contractor


102


includes a return spring


110


disposed within spring cylinder


70


and has its upstream end received in the bore of an upstream retainer


112


and its downstream end received in the bore of a downstream retainer


114


. Upstream retainer


112


is threaded at


116


into the upstream end of cylinder


70


and has seals


118


to seal cylinder


70


. A spring support dowel


133


extends into the return spring


110


. Dowel


133


has a threaded end


223


which shoulders against retainer


112


and is threaded into a threaded bore in upstream retainer


112


. The dowel


133


has a predetermined length such that the other terminal end


129


of dowel


133


engages downstream retainer


114


to limit the travel or stroke of blade


40


. The length of dowel


133


may be adjusted by adding or deleting washers disposed between the shoulder of threaded end


223


and retainer


112


. Wrench flats


135


are provided for the assembly of retainer


112


. It should be appreciated that a key cap


137


, like cap


107


, is disposed on the downstream end of retainer


114


and includes a key


225


received in second channel


227


in the base


68


of slot


60


. Return spring


110


bears at its downstream end against downstream retainer


114


with its downstream end


120


in engagement with the upstream end of blade


40


. The end faces of blade


40


and corresponding retainer


114


and piston


108


are preferably angled to force blade


40


to maintain contact with the side wall load


66


to prevent movement and fretting and thereby preventing wear.




In operation, blades


40


,


42


are actuated by a pump (not shown) at the surface. Drilling fluids are pumped down through the drill string, and through flowbore


26


and flow tube


44


with the pressure of the drilling fluids acting on the downstream end


106


of extender piston


104


. The drilling fluids pass around the lower end of the drilling assembly and flow up annulus


32


to the surface causing a pressure drop. The pressure drop is due to the flowing of the drilling fluid through the bit nozzles and through a downhole motor, in the case of directional drilling, and is not generated by any restriction in the stabilizer


10


itself. The pressure of the drilling fluids flowing through the drill string is therefore greater than the pressure in the annulus


32


thereby creating a pressure differential. The extender piston


104


is responsive to this pressure differential with the pressure differential acting on extender piston


104


and causing it to move upwardly within piston cylinder


72


. The extender piston


104


in turn engages the lower terminal end of blade


40


such that once there is a sufficient pressure drop across the bit, piston


104


will force blade


40


upwardly.




As extender piston


104


moves upwardly, blade


40


also moves upwardly axially and cams radially outward on ramps


88


,


90


into a loaded position. As blade


40


moves axially upward, the upstream end of blade


40


forces retainer


114


into return cylinder


70


thereby compressing return spring


110


. It should be appreciated that the fluid flow (gallons per minute) through the drill string must be great enough to produce a large enough pressure drop for piston


104


to force the stabilizer blade


40


against return spring


110


and compress spring


110


to its collapsed position shown in FIG.


3


.




As best shown in

FIG. 4A

, blades


40


,


42


extend in a direction opposite to that of fixed blade


30


in that a component of the direction of blades


40


,


42


is in a direction opposite to that of fixed blade


30


. Further it can be seen that the axis of adjustable blades


40


,


42


is at an angle to the axis of fixed blade


30


.




To move blade


40


back to its contracted position shown in

FIG. 1

, the pump at the surface is turned off and the flow of fluid through the drill string is stopped thereby terminating the pressure differential across extender piston


104


. Compressed return spring


110


then forces downstream retainer


114


axially downward against the upstream terminal end of blade


40


causing blade


40


to move downwardly on ramp surfaces


88


,


90


and back into slot


60


to a non-loaded position shown in FIG.


1


. Gravity will also assist in causing blade


40


to move downwardly.




Blades


40


,


42


are individually housed in slots


60


,


62


of stabilizer housing


12


. and also are actuated by their own individual extender pistons


104


and return springs


110


. However, since each is responsive to the differential pressure, adjustable blades


40


,


42


will tend to actuate together to either the extended or contracted position. It is preferred that blades


40


,


42


actuate simultaneously and not individually.




Referring now to

FIGS. 44-46

, there is shown an alternative extender piston


139


. The flow passageway


201


has an enlarged diameter portion


141


at its downstream end forming an annular shoulder


249


. A large nozzle


145


is threadingly mounted at the transition of the enlarged diameter portion


141


. An inner seat sleeve


147


is mounted within the enlarged diameter portion


141


and includes a flange


149


which bears against an annular shoulder


151


and is retained by a retaining ring


153


. A seal


155


is provided to sealingly engage piston


139


. The seat sleeve


147


includes a frusto-conical portion forming a seat


157


. A spring


143


is mounted against the annular shoulder


249


. A stem


159


is extends through the aperture


161


in seat sleeve


147


and has two parts for assembly purposes, namely a spring retainer


163


threaded at


165


to a valve element


167


having a frusto-conical portion


169


for mating with the seat


157


. Spring retainer


163


bears against the other end of spring


143


. Spring


143


is light enough that the pressure drop through the stem


159


will compress the spring


143


and allow the stem


159


to seat and seal on the seat


157


. Seals


171


are provided on the valve element


167


for sealingly engaging with the seat


157


. The stem


159


includes a restricted passageway


173


therethrough. The stem


159


includes an enlarged bore around the downstream end of passageway


173


for threadingly receiving a smaller nozzle


103


. Flow from the filter assembly


121


first passes through the smaller nozzle


103


, through the restricted passageway


173


of the stem


159


, then through the larger nozzle


145


and into the main flow passageway


201


in the piston


139


.




In operation, flow is allowed to continuously pass through the actuator piston


139


to flush out the bottom of the blade slot


60


. If for some reason upon turning off the pumps, return spring


110


is unable to fully retract the blade


40


and actuator piston


119


into actuator cylinder


72


, as shown in

FIG. 46

, spring


143


will force the stem


159


downstream and unseat valve element


167


from seat


157


opening up a flow passage


175


around the stem


167


and seat


157


and through flow flutes


177


in spring retainer


163


. This flow then passes through the larger nozzle


145


so as to increase the fluid available for flushing out the bottom of the blade slot


60


. The flow through the stabilizer


10


can be started and stopped by turning the pump on and off so as to alternate the volume of flow through the actuator cylinder


70


and piston


139


to help dislodge and flush out any cuttings in the blade slot


60


. This larger flow will cause an overall reduced pressure drop across the nozzles of the pilot bit due to the reduced flow at the bit.




Further when this reduced pressure drop occurs, it will be noted at the surface and the operator will know that the blades are not fully retracted and that there are cuttings impacted in the blade slot


60


. The operator can then tune the pumps on and off to help flush out the cuttings. By turning, the pumps on and off, the flow through the slot


60


is varied in an effort to dislodge the cuttings. Also, the larger nozzle


145


allows additional flow through the actuator piston


139


to help dislodge the cuttings. The double nozzle provides a tell-tale to allow the operator to know when the blades are not fully collapsing all the way into the slot


60


.




Referring now to

FIGS. 47 and 48

, there is shown an alternative apparatus and method for actuating the blades of the stabilizer. An actuator piston


179


is housed within the cylinder


72


and is connected to an electric motor


181


. Motor


181


has a housing with a threaded post


183


for threading engagement with retainer nut


123


. Motor


181


includes an output shaft


185


having a gear


187


mounted thereon. Gear


187


and output shaft


185


have aligned slots for receiving a key


189


for preventing rotating of the gear


187


relative to the output shaft


185


. A spacer


191


is passed over the end of the output shaft


185


and engages one end of the gear


187


and then a nut is threaded into the output shaft


187


to cause the spacer


191


to bias the gear


187


against the key


189


to hold the gear


187


in place. It should be appreciated that a second spacer sleeve could be disposed between the motor housing and the inside of the gear. The actuator piston


179


has a threaded bore


191


threadingly receiving gear


179


. In operation, upon rotating the output shaft


185


, the gear


187


causes the actuator piston


179


to reciprocate within cylinder


72


and thus move the blade


40


.




It is preferable for the actuator piston


179


and electric motor


181


to be located in the upper end of the stabilizer. By putting the motor upstream, a retractor is no longer necessary. The motor


181


would not only actuate but also retract the blade


60


.




It should be appreciated that the blades could also be actuated by placing weight on the bit. As weight is placed on the bit, a mandrel moves upwardly causing the blades to cam outwardly. The stabilizer manufactured by Andergauge is actuated in this fashion.




It should be appreciated that the control section described in U.S. Pat. No. 5,318,137, incorporated by reference, may be adapted for use with stabilizer


10


of the present invention whereby an adjustable stop, controlled from the surface, may adjustably limit the upward axial movement of blades


40


,


42


thereby limiting the radial movement of blades


40


,


42


on ramps


88


,


90


as desired. The adjustable stop engages the upstream terminal end of blade


40


to stop its upward axial movement on ramps


88


,


90


, thus limiting the radial stroke of the blade. Limiting the axial travel of blades


40


,


42


limits their radial extension. The positioning of the adjustable stop may be responsive to commands from the surface such that blades


40


,


42


may be multi-positional and extend or retract to a number of different radial distances on command.




It should also be appreciated that a mechanism may be used to lock blades


40


,


42


in the contracted position upon retrieval from the borehole. One method includes having a small nozzle in each extender piston so that a low flow rate of less than 300 GPM will not move against reactor spring but will flush cuttings from underneath blades that may have gotten impacted. If the blades do not retract completely, the top angle is designed to load against the start of the bottom of the cased section of borehole such that loading is in the direction that the blades would move along ramps to be the contracted position. Blades move to the fully contracted position at least once every joint of drill pipe length drilled because pumps are turned off to connect the next joint of pipe to the drill string. This action flushes out cuttings that may have settled.




Referring now to

FIGS. 5-8

, there is shown a schematic alternative embodiment of the eccentric adjustable diameter blade stabilizer of the present invention. Eccentric adjustable diameter blade stabilizer


120


replaces the fixed blade


30


of the preferred embodiment of FIGS.


1


-


4


with a third adjustable blade


122


. The other two adjustable blades are of like construction and operation as adjustable stabilizer blades


40


,


42


of the preferred embodiment of

FIGS. 1-4

. Because of the third adjustable blade


122


, the diameter


124


of housing


126


is smaller than diameter


14


of the preferred embodiment of

FIGS. 1-4

. Diameter


124


is smaller because the flow tube


128


passing through housing


126


must be positioned more interiorally than that of flow tube


44


of the preferred embodiment. Flow tube


44


of the preferred embodiment is located on one side of housing axis


17


while the housing axis


130


of stabilizer


120


passes through flow tube


128


. This causes the width


132


of blades


40


,


42


to be slightly smaller than the width


96


of the blades of the preferred embodiment. The range of travel in the radial direction by the third adjustable blade


122


is also less than that of the other two adjustable blades


40


,


42


. The slot


134


which houses the third adjustable blade


122


includes a pair of cam members


136


,


138


having inclined surfaces or ramps


140


,


142


, respectively, which are integral to housing


126


. The third adjustable blade


122


also includes notches


144


,


146


forming incline surfaces or ramps


148


,


150


. The angle of ramps


140


,


148


and


142


,


150


have a smaller angle with respect to axis


130


such that upon axial movement of the third adjustable blade


122


, third blade


122


does not move radially outward as far as blades


40


,


42


due to the reduced angle of the ramps. It should also be appreciated that the width


152


of the third adjustable blade


122


is smaller than that of the width


132


of blades


40


,


42


. The third adjustable blade


122


is considered the top blade and is preferably aligned with the reamer section of the bi-center bit as hereinafter described.




Referring now to

FIGS. 9-12

, there is shown a still further alternative embodiment of the eccentric adjustable diameter blade stabilizer of the present invention. Although the preferred embodiment of

FIGS. 1-4

describes the stabilizer as including two adjustable blades and the alternative embodiment of

FIGS. 5-8

describe the stabilizer as having three adjustable blades, it should be appreciated that the eccentric adjustable diameter blade stabilizer of the present invention may only include one adjustable blade. The single adjustable blade


154


of stabilizer


160


is disposed within a slot


156


in housing


158


. Individual blade


154


is comparable in structure and operation to that of adjustable blades


40


,


42


shown and described with respect to the preferred embodiment of

FIGS. 1-4

. It should be appreciated, however, that because only one adjustable blade is disposed within housing


158


, that the width


162


of blade


154


may be greater than that of blades


40


,


42


of the preferred embodiment. Although the flow tube


44


of stabilizer


160


is similar in structure and placement as the flow tube of the preferred embodiment, the elimination of the second adjustable blade provides a greater interior area of housing


158


so as to provide a larger slot


156


within which to house individual adjustable blade


154


.




Referring now to

FIGS. 13-16

, there is shown an alternative embodiment of the contact members, i.e. the blades shown in

FIGS. 1-12

. The blades shown in

FIGS. 1-12

are generally elongated planar members extending axially in slots in the housing of the stabilizer. The contact members of the alternative embodiment shown in

FIGS. 13-16

include one or more cylinders or buttons


164


,


166


disposed within the housing


168


of stabilizer


170


. It is preferred that buttons


164


,


166


are aligned in a common plane with housing axis


172


. One means of actuating buttons


164


,


166


includes a spring


174


disposed between an annular flange


176


adjacent the bottom face


178


of buttons


164


,


166


and a retainer member


180


threadably engaged with housing


168


.




In operation, when the pumps are turned on at the surface, drilling fluid flows through flow tube


44


applying pressure to the bottom face


178


of buttons


164


,


166


. The differential pressure between the flow bore


26


and the annulus


32


formed by the borehole


34


, as previously described, causes cylinders


164


,


166


to move radially outward due to the pressure differential. The return springs


174


are compressed such that upon turning off the pumps, the springs


174


return buttons


164


,


166


to their contracted position shown in FIG.


13


. It should be appreciated that the outer surface


182


of buttons


164


,


166


may have a beveled or tapered leading, and trailing edge. It should also be appreciated that the bottom face


178


of buttons


164


,


166


can be arranged to be flush with the inner wall of flow tube


44


so as to achieve a maximum width for buttons


164


,


166


. This also allows the maximization of the stroke of buttons


164


,


166


. Further, it should be appreciated that buttons


164


,


166


may be locked in their radial extended position. Although one means of actuating buttons


164


,


166


has been described, it should be appreciated that buttons


164


,


166


may be actuated similar to that described and used for the adjustable concentric blade stabilizer manufactured and sold by Andergauge. The Andergauge brochure is incorporated herein by reference.




It should be appreciated that the eccentric adjustable diameter blade stabilizers described in

FIGS. 1-16

may be used in many different drilling assemblies for rotary drilling and in many different bottom hole assemblies for directional drilling. The following describes some of the representative assemblies with which the present invention may be used and should not be considered as the only assemblies for which the stabilizer of the present invention may be used. The eccentric adjustable diameter blade stabilizer may be used in any assembly requiring a stabilizer which acts as a pivot or fulcrum for the bit or which maintains the drilling of the bit on center.




Referring now to

FIGS. 17-22

, there is shown a rotary assembly


200


including a bi-center bit


202


, the eccentric adjustable diameter blade stabilizer


10


, one or more drill collars


16


, and a fixed blade stabilizer


204


. Although the following assemblies will be described using the eccentric adjustable diameter blade stabilizer


10


of the preferred embodiment, it should be appreciated that any of the alternative embodiments may also be used. The stabilizer


10


is located adjacent to and just above the bi-center bit


202


. The bi-center bit


202


includes a pilot bit


206


followed by an eccentric reamer section


208


. The fixed blade


30


and adjustable blades


40


,


42


are located preferably two to three feet above the reamer section


208


of bi-center bit


202


. The fixed blade stabilizer


204


is preferably located approximately 30 feet above bi-center bit


202


.





FIGS. 17-19

and


49


-


50


illustrate the rotary drilling assembly


200


passing through an existing cased borehole


210


having an axis


211


, best shown in FIG.


18


. As best shown in

FIG. 17

, fixed blade


30


is aligned with eccentric reamer section


208


such that fixed blade


30


and reamer section


208


are in a common plane to engage one side


212


of the wall


209


of existing cased borehole


210


along a common axial line thereby causing the other side of pilot bit


206


to engage the opposite side


213


of existing cased borehole


210


. Referring now to

FIG. 49 and 50

, the rotary shouldered connection between the bi-center bit


202


and the eccentric stabilizer


10


are timed circumferentially by a spacer


233


at the torque shoulder


205


, the width of the spacer


233


being adjusted as required. The bi-center bit


202


and the stabilizer


10


have an extended member


209


,


207


, respectively, in the direction of the reamer section


208


and fixed pad (not shown), respectively, with a slot


211


shaped to accept a shear member


251


. The shear pin is held in place by a bolt or spring pin


241


. The threading of the bi-center bit


202


onto the stabilizer


10


is torqued to a specific degree. Such that when that torque is reached, the slots


211


of the flange members


207


,


209


line up axially at the proper connection makeup torque so that the shear bolt member


213


can be inserted through both slots


211


simultaneously to fix the relative rotation between the bit


202


and stabilizer


10


so that the fixed pad and reamer section


208


are permanently aligned axially. Upon assembly, fixed blade


30


is aligned with the reamer section


208


of the bi-center bit


202


. This alignment allows the drilling assembly to pass through the existing cased borehole


34


. Fixed blade


30


can be likened to an extension of the reamer section


208


of the bi-center bit


202


.




The pass-through diameter of existing cased borehole


210


is that diameter which will allow the drilling assembly


200


to pass through borehole


210


Typically the pass-through diameter is approximately the same as the diameter of the existing cased borehole and has a common axis


216


. As best shown in

FIG. 19

, adjustable blades


40


,


42


are in their collapsed or contracted position in slots


60


,


62


with blades


30


,


40


, and


42


having circumferential contact areas


31


,


41


, and


43


, respectively, engaging the inner surface of wall


209


of existing cased borehole


210


. The fixed blade


30


and two adjustable blades


40


,


42


provide three areas of contact with the wall


209


of the borehole approximately 120° apart. The three contact areas


31


,


41


, and


43


form a contact axis or center


215


which is coincident with the axis


216


of the pass-through diameter and with the bit axis or center


214


of bi-center bit


202


. The center


214


of bi-center bit


202


is equidistant between the cutting face


235


of reamer section


208


and the opposite cutting side


229


of pilot bit


206


. With pass-through axis


216


, contact axis


215


and bit axis


214


being coincident, no deflection is required between stabilizer


10


and bi-center bit


202


to pass the drilling assembly


200


through the existing cased borehole


210


. As shown in

FIG. 17

, the axis


217


of drilling assembly


200


is on center with axis


216


of cased borehole


210


at upper fixed blade stabilizer


204


but is deflected by fixed blade


30


and reamer section


208


at the bottom of the drilling assembly


200


as shown by the center


203


of pilot bit


206


. This deflection require that the upper fixed blade stabilizer


204


be located approximately 30 feet away from bi-center bit


202


.




Referring now to

FIGS. 20-22

, rotary drilling assembly


200


is shown drilling a new borehole


220


. The adjustable blades


40


,


42


have been actuated to their extended position due to the pressure differential between the interior and exterior of stabilizer housing


12


. As best shown in

FIG. 22

, the extended blades


40


,


42


shift the contact axis


215


from the position shown in

FIG. 19

to the position shown in FIG.


22


. As best shown in

FIG. 20

, contact axis


215


is now coincident with the axis


217


of drilling assembly


200


and is also coincident with the axis


222


of new borehole


220


and most importantly with the axis


203


of pilot bit


206


. The three areas of contact


31


,


41


, and


43


of blades


30


,


40


, and


42


at approximately 120° intervals with the inner surface of wall


221


of new borehole


220


close to pilot bit


206


stabilizes pilot bit


206


and causes pilot bit


206


to drill on center, i.e. with axes


217


and


222


coincident. As best shown in

FIG. 22

, blades


40


,


42


stroke radially outward a distance or radial extent


45


which is required to properly shift the contact axis


215


from the pass-through mode shown in

FIG. 17

to the drilling mode for the new borehole


220


shown in FIG.


20


. Reamer section


208


, following pilot bit


206


, enlarges borehole


220


as it rotates in eccentric fashion around the axis of rotation


217


. Because the diameter of new borehole


220


is greater than the diameter of cased borehole


210


, the blades of fixed blade stabilizer


204


do not simultaneously contact the wall


221


of new borehole


220


as shown in FIG.


21


.




The drilling assembly


200


shown in

FIGS. 17-22

cause the eccentric adjustable diameter blade stabilizer


10


to become a near bit stabilizer. A near bit stabilizer must be undergauge in order to have a full range of control when the adjustable blades


40


,


42


are either in their extended or contracted positions. The amount of undergauge is determined by the length of the stroke


45


desired for the adjustable stabilizer blades


40


,


42


. For example, if the housing


12


of stabilizer


10


is ⅛ to ¼ inch undergauge, the travel of adjustable blades


40


,


42


must be adjusted accordingly. This travel adjustment must be made prior to running the drilling assembly


200


into the well. The travel


45


of adjustable blades


40


,


42


is adjusted by limiting the stroke of the blades, radial movement of blades


40


,


42


stops as their travel on ramps


78


,


80


is stopped. Stroke is limited by the dowel


133


. Stroke is adjusted by adjusting the length of dowel


133


such as by adding or deleting washers at the shoulder of threaded end


223


.




Referring now to

FIGS. 23-26

, there is shown a packed hole assembly


230


including a bi-center bit


202


, a lower eccentric adjustable diameter blade stabilizer


10


, a plurality of drill collars


16


and an upper eccentric adjustable blade stabilizer


232


substantially the same as that of lower stabilizer


10


. Lower stabilizer


10


is mounted just above bi-center bit


202


as described with respect to

FIGS. 17-22

and the upper eccentric adjustable diameter blade stabilizer


232


is approximately 15 to 20 feet above lower eccentric adjustable diameter blade stabilizer


10


, best shown in FIG.


23


. By having adjustable blades on upper stabilizer


232


, the upper stabilizer


232


may be located closer to lower stabilizer


10


because the pass-through diameter of the upper stabilizer


232


is less than that of the fixed blade stabilizer


204


shown in the embodiment of

FIGS. 17-22

. With a smaller pass-through diameter, the deflection of the assembly


230


is reduced during pass-through of the existing cased borehole


210


. As shown in

FIG. 23

, the fixed blades


30


of upper and lower stabilizers


232


,


10


allow the axis


217


of the packed hole assembly


230


to be substantially parallel to the axis


216


of the cased borehole


210


. Further, as best shown in

FIG. 26

, blades


30


,


40


,


42


will engage the wall of new borehole


220


whereas the fixed blades of stabilizer


204


shown in the embodiment of

FIGS. 17-22

do not simultaneously engage the wall of new borehole


220


. Thus, by utilizing the upper adjustable blade stabilizer


232


, the packed hole drilling assembly


230


becomes more stable in allowing pilot bit


206


to drill a straight hole.




Referring now to

FIGS. 27-30

, there is shown another embodiment of the packed hole assembly. The packed hole assembly


240


includes bi-center bit


202


, eccentric adjustable diameter blade stabilizer


10


, drill collars


16


, and an adjustable concentric stabilizer


242


approximately 30 feet above bi-center bit


202


. Adjustable concentric stabilizer


242


may be the TRACS stabilizer manufactured by Halliburton. The TRACS adjustable concentric stabilizer provides multiple positions of the adjustable blades


244


which permit the pilot bit


206


to drill at an inclination using lower stabilizer


10


as a fulcrum. It should be appreciated that the stroke


45


of blades


40


,


42


may be reduced to produce a radius for contact axis


215


which is, for example, ¼ inch undergauge such that the concentric adjustable stabilizer


242


would permit a drop angle.




Referring now to

FIGS. 31 and 32

, there is shown a bottom hole assembly


250


for directional drilling. Bottom hole assembly


250


includes a downhole drilling motor


252


, which may be a steerable and have a bend at


254


. Downhole motor


252


includes an output shaft


256


to which is mounted the eccentric adjustable diameter blade stabilizer


10


. One or more drill collars


16


are mounted to the housing of steerable motor


252


and extend upstream for attachment to upper adjustable concentric stabilizer


242


. It should be appreciated that downhole motor


252


may or may not include a bend and may or may not have a stabilizer mounted on its housing. The eccentric adjustable diameter blade stabilizer


10


rotates with bi-center bit


202


. Thus, stabilizer


10


rotates in both the rotary mode and in the slide mode of bottom hole assembly


250


. Lower stabilizer


10


acts as pivot point or fulcrum for bi-center bit


202


as the blades of stabilizer


242


are radially adjusted.




Referring now to

FIGS. 33 and 34

, the bottom hole assembly


260


may be the same as that shown in

FIGS. 31 and 32

with the exception that a fixed blade stabilizer


204


may be used in place of an adjustable concentric stabilizer. However, for reasons previously discussed, typically, the use of a fixed blade stabilizer as the upper stabilizer in the bottom hole assembly is less preferred since the fixed blades do not engage the wall of the new borehole


220


such as is illustrated in FIG.


21


.




Although the drilling assemblies have been described using the preferred embodiment of the eccentric adjustable diameter blade stabilizer shown in

FIGS. 1-4

with an upper fixed blade, it should be appreciated that the alternative embodiments of

FIGS. 5-8

,

FIGS. 9-12

, and

FIGS. 13-16

may also be used in these drilling assemblies. For example, referring to

FIGS. 5-8

, the third adjustable blade


122


may replace the fixed blade


30


and still provide the requisite contact area at


123


with the borehole and provide the requisite contact axis


215


. As best shown in

FIG. 8

, the contact axis


215


is seen shifted for drilling the new borehole. Also, as shown in

FIGS. 9-12

, that side of housing


158


opposite adjustable blade


154


may contact the borehole wall and provide the requisite contact area and contact axis


215


. Similarly is the case with the embodiment of

FIGS. 13-16

.




Although the eccentric adjustable diameter blade stabilizer of the present invention is most useful in a drilling assembly with a bi-center bit, the present invention may be used with other drilling assemblies having a standard drill bit. The following are a few examples of drilling assemblies which may use the eccentric adjustable diameter blade stabilizer of the present invention.




The present invention is not limited to a near bit stabilizer. The stabilizer of the present invention can also be a “string” stabilizer. In such a situation, the eccentric adjustable blade stabilizer is mounted on the drill string more than 30 feet above the lower end of the bottom hole assembly. In certain rotary assemblies, the eccentric adjustable blade stabilizer is located 10 feet or more above the conventional bit. The eccentric adjustable blade stabilizer in such a situation replaces the concentric adjustable blade stabilizer which typically is located approximately 15 feet above the conventional bit.




Referring now to

FIGS. 35-39

, there is shown a bottom hole assembly


270


which includes a conventional drilling bit


272


mounted on the downstream end of a steerable motor


274


. An eccentric adjustable diameter blade stabilizer


27


S is shown mounted on the housing


294


of motor


274


adjacent drilling bit


272


. An upper eccentric adjustable diameter blade stabilizer


276


is mounted on the upstream terminal end of steerable motor


274


. Stabilizers


276


,


278


are slightly modified from the preferred embodiment shown in

FIGS. 1-4

. Stabilizers


276


,


278


include adjustable blades


40


,


42


but do not have or require an upper blade at


278


. No upper blade is provided on stabilizer


276


,


278


to allow bottom hole assembly


270


to be used to drill boreholes having a medium radius curvature. Because of eccentric adjustable stabilizer


278


, the bend at


282


in motor


274


may be reduced. Adjustable blades


40


,


42


on stabilizer


278


act as a pad against the wall of the new borehole


280


for directing the inclination of bit


272


.

FIG. 37

illustrates blades


40


,


42


in the contracted position shown in FIG.


36


. This allows bit


272


to drill a straight hole.

FIG. 38

illustrates adjustable blades


40


,


42


in the extended position causing stabilizer


278


to act like a pad on a steerable motor thereby causing bit


272


to increase hole angle. A tangent of the straight section of steerable motor


274


is drilled when blades


40


,


42


are in the contracted position. Stabilizers


276


,


278


are timed with the tool face of the steerable motor


274


so that blades


40


,


42


are opposite to or in the direction of the hole curvature. Extending blades


40


,


42


increases the radius of the curvature of the new borehole


280


. The adjustable blades


40


,


42


on top of upstream stabilizer


276


push off the wall of the borehole


280


to increase hole curvature. It should also be appreciated that upper stabilizer


276


may be an adjustable concentric multi-positional stabilizer.




Referring now to

FIG. 51

, there is shown a bottom hole assembly


300


having a conventional drill bit


302


mounted on the downstream end of a bent sub


304


. A steerable motor


306


is disposed above the bent sub


304


and an eccentric adjustable blade stabilizer


308


is disposed above the steerable motor


306


. A fixed pad


310


is mounted on the motor


306


at whatever height is desired for the bottom hole assembly


300


. The blades


312


can then be adjusted on the eccentric adjustable blade stabilizer


308


to adjust the inclination of the bit


302


using the fixed pad


310


as a fulcrum. The eccentric adjustable blade stabilizer


308


is used to control the build angle. In this application the eccentric adjustable blade stabilizer of the present invention is used, not to maintain a bi-center bit on center, but to adjust the inclination of the bit for building drilling angle and thus inclination. By placing the eccentric adjustable blade stabilizer


308


above the motor


306


, there is room to provide adequate stroke to properly incline the bit


302


.




By having all three blades adjustable in multi-positions such as in the embodiment of

FIGS. 47-48

, the operator can control directional movement in three directions. This assembly would be a three dimensional rotary tool because the blades could be individually adjusted at any time. The radial movement of each of the blades is controlled independently. Further, this assembly (bi-centered bit and eccentric stabilizer) could be run in front of any three dimensional drilling tool, rotary or downhole motor driven, to drill an enlarged borehole.




Referring now to

FIGS. 40-43

, there is shown still another embodiment of a drilling assembly using the eccentric adjustable diameter blade stabilizer of the present invention. The bottom hole assembly


290


includes a standard drilling bit


272


with a winged reamer


292


mounted approximately 30 to 60 feet on drill collars


294


above bit


272


. Eccentric adjustable diameter blade stabilizer


10


is mounted upstream of winged reamer


292


. Stabilizer


10


acts as pivot or fulcrum for bit


272


and stabilizes the direction of the drilling of bit


272


.




Another application includes placing a fixed blade on the steerable motor and an eccentric adjustable blade stabilizer above the motor. With the stabilizer blades in their contracted position, the drill string drills straight ahead. To build angle, rotation is stopped, the blades are pumped out of the eccentric adjustable blade stabilizer such that the blades push against the side of the borehole to provide a side load. This side load pushes the back side of the motor down causing the bit to pivot upwardly and build angle.




With this same assembly, the blades on the eccentric adjustable blade stabilizer can be adjustably extended to hold drilling angle. In other words with the blade on the eccentric adjustable blade stabilizer opposite to that of the fixed blade on the motor housing, they offset each other with respect to side loads to maintain hole angle. Both the eccentric blade stabilizer and the fixed blade would be rotating in the borehole. Although this application has been described as being used in the sliding mode, it can also be used in the rotating mode. Thus the upper eccentric adjustable blade stabilizer can be used in the rotating mode to offset the side load caused by the fixed blade on the motor housing and also assist in building angle by extending the blades of the eccentric adjustable blade stabilizer further in the radial position to add side load and thus help build angle.




A still another application of the present invention in a rotary assembly using a bi-center bit, the eccentric adjustable blade stabilizer replaces the concentric adjustable blade stabilizer and is disposed 10 or 15 feet above the bi-center bit. In this situation the eccentric adjustable blade stabilizer is used as a string stabilizer.




It should also be appreciated that the eccentric adjustable diameter blade stabilizer of the present invention may also be used to reenter an existing borehole for purposes of enlarging the borehole. In such a case, there is no pilot bit for centering the winged reamer. Therefore, the eccentric adjustable stabilizer


10


centers the bottom hole assembly within the borehole thereby allowing the winged reamer to ream and enlarge the existing borehole.




While a preferred embodiment of the invention has been shown and described, modifications thereof can be made by one skilled in the art without departing from the spirit of the invention.



Claims
  • 1. A method of lowering a drilling assembly through an existing cased borehole and then reaming an earthen borehole comprising:lowering a bottom hole assembly including an eccentric adjustable blade stabilizer and a winged reamer; passing the bottom hole assembly through the existing cased borehole with adjustable blades in the eccentric adjustable blade stabilizer in a contracted position; lowering the winged reamer into the earthen borehole; extending the adjustable blades of the eccentric adjustable blade stabilizer; and reaming and enlarging the existing earthen borehole.
  • 2. A drilling assembly comprising:an eccentric adjustable blade stabilizer; a winged reamer mounted on the downstream end of said stabilizer; one or more drill collars disposed downstream of said winged reamer; a drilling bit disposed on the downstream end of said drill collars; said eccentric adjustable stabilizer having a fixed blade extending in a direction common to that of said winged reamer and two adjustable blades extending at an angle and in a direction opposite and at an angle to said common direction.
  • 3. A drilling assembly comprising:an eccentric adjustable diameter blade stabilizer; a winged reamer connected to said eccentric adjustable diameter blade stabilizer; one or more drill collars connected to said winged reamer; and a drilling bit connected to said drill collars.
  • 4. A method of drilling a bore hole comprising:lowering a bottom hole assembly including an eccentric adjustable diameter blade stabilizer, a winged reamer, one or more drill collars, and a bit; aligning a fixed blade of the eccentric adjustable diameter blade stabilizer with said winged reamer; and pivoting the bit at said eccentric adjustable diameter blade stabilizer to stabilize the direction of drilling of the bit.
Parent Case Info

This is a divisional application of U.S. patent application Ser. No. 09/427,905 filed Oct. 27, 1999, now U.S. Pat. No. 6,227,312, which is a divisional of Ser. No. 08/984,846, filed Dec. 4, 1997, now U.S. Pat. No. 6,213,226, both hereby incorporated herein by reference.

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Entry
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